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  • AS 1565-1996

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    Copper and copper alloys - Ingots and castings (Reconfirmed 2020)

    Available format(s):  Hardcopy, PDF 1 User, PDF 3 Users, PDF 5 Users, PDF 9 Users

    Language(s):  English

    Published date:  05-09-1996

    Publisher:  Standards Australia

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    Table of Contents - (Show below) - (Hide below)

    1 - AS 1565-1996 COPPER AND COPPER ALLOYS - INGOTS AND CASTINGS
    4 - PREFACE
    5 - CONTENTS
    6 - 1 SCOPE
    6 - 2 REFERENCED DOCUMENTS
    6 - 3 DEFINITION
    6 - 3.1 Cast
    7 - 4 DESIGNATION
    7 - 5 MATERIALS
    7 - 5.1 Chemical composition
    7 - 5.2 Mechanical properties (optional)
    7 - 5.3 Resistance to dezincification
    8 - 5.4 Electrical resistivity (applicable to alloys C80100 and C81500)
    8 - 5.5 Microstructure of castings (applicable to alloy C86500 only)
    8 - 6 FREEDOM FROM DEFECTS
    8 - 7 TEST PROCEDURES AND REQUIREMENTS
    8 - 7.1 Mechanical tests
    9 - 7.2 Electrical tests
    9 - 8 ROUNDING OF TEST RESULT VALUES
    9 - 8.1 General
    9 - 8.2 Tensile test results
    9 - 9 MARKING
    9 - 9.1 Ingots
    10 - 9.2 Castings
    17 - APPENDIX A - PURCHASING GUIDELINES
    17 - A1 GENERAL
    17 - A2 INFORMATION TO BE SUPPLIED BY THE PURCHASER
    17 - A3 PATTERNS, DRAWINGS AND SAMPLES OF THE CASTING
    17 - A3.1 New patterns
    18 - A3.2 Existing patterns and equipment
    18 - A3.3 Sample casting or drawing
    19 - A4 IDENTIFICATION
    19 - A5 RECTIFICATION OF DEFECTS
    19 - A5.1 General
    19 - A5.2 Repair by welding
    19 - A6 TEST REQUIREMENTS FOR CASTINGS
    19 - A6.1 General
    19 - A6.2 Frequency of testing
    19 - A6.3 Mechanical tests on standard test bars
    19 - A6.4 Additional test requirements for castings
    19 - A6.5 Retests
    19 - A6.6 Independent tests
    21 - APPENDIX B - CODING SYSTEM WHEN ADDITIONAL INSPECTION IS REQUIRED FOR CASTINGS
    21 - B1 GENERAL
    21 - B2 INFORMATION TO BE INCLUDED IN THE TEST SCHEDULE
    22 - B3 CODE A (ANALYSIS)
    22 - B4 CODE T (MECHANICAL TESTS)
    22 - B5 CODE M (MACHINING)
    22 - B6 CODE P (PRESSURE TESTING)
    22 - B6.1 Exclusions
    22 - B6.2 Requirements
    23 - B7 CODE F (PENETRANT FLAW DETECTION)
    23 - B8 CODES R1 AND R2 (RADIOGRAPHIC EXAMINATION)
    23 - B8.1 Marking of test regions
    23 - B8.2 Grades
    23 - B8.3 Repairs
    23 - B8.4 Approval
    23 - B9 CODE C (ELECTRICAL CONDUCTIVITY TESTING)
    24 - APPENDIX C - RELATED COMPOSITION SPECIFICATIONS
    25 - APPENDIX D - COLOUR CODE FOR INGOTS
    26 - APPENDIX E - SHAPES OF STANDARD TEST BARS
    26 - E1 BNF ‘CAST TO SHAPE’ TEST SAMPLE
    27 - E2 SAND-CAST TEST SAMPLE
    27 - E3 CHILL-CAST TEST BARS
    28 - APPENDIX F - A GUIDE TO ALLOY SELECTION
    28 - F1 INTRODUCTION
    28 - F2 CORROSION RESISTANCE
    28 - F2.1 Atmospheric corrosion
    28 - F2.2 Corrosion by water
    29 - F2.3 Resistance to chemical attack
    30 - F3 WEAR RESISTANCE (BEARINGS AND GEARS)
    30 - F3.1 General
    30 - F3.2 Working load
    30 - F3.3 Hardness and material of shaft or mating gear
    31 - F3.4 Surface speed at the bearing face
    31 - F3.5 Lubrication
    31 - F3.6 Working temperature with consideration of peak temperature
    31 - F3.7 Abrasive material
    31 - F3.8 Recommendations
    32 - F4 SERVICE AT ELEVATED TEMPERATURES (INCLUDING SUPERHEATED STEAM)
    32 - F4.1 General
    32 - F4.2 Resistance to superheated steam
    32 - F4.3 Resistance to oxidation
    32 - F4.4 Load carrying capacity
    32 - F5 PRESSURE TIGHTNESS

    Abstract - (Show below) - (Hide below)

    Specifies requirements for the manufacture and testing of high conductivity copper castings and copper alloy ingots and castings. Includes a coding system for when additional inspection is required, and also includes a guide to alloy selection.

    Scope - (Show below) - (Hide below)

    This Standard specifies requirements for the manufacture and testing of high conductivity copper castings and copper alloy ingots and castings.NOTES:1 Advice and recommendations on information to be supplied by the purchaser at the time of enquiry or order are contained in Appendix A.2 Provision has been made for additional inspection requirements for castings which can be specified by a coding system (see Appendix B).

    General Product Information - (Show below) - (Hide below)

    Committee MT/2
    Document Type Standard
    Product Note Reconfirmed 04/12/2020.
    This standard has been reconfirmed in Australia in 2020 and remains current in New Zealand. Reconfirmation Notice 04/12/2020
    Publisher Standards Australia
    Status Current
    Supersedes

    History - (Show below) - (Hide below)

    First published as part of AS H13-1940 and AS H14-1940.
    Revised, amalgamated and redesignated AS H47-1949.
    AS CH1 first published 1949.
    Second edition AS H47-1964.
    AS CH1-1949 and AS H47-1964 revised, amalgamated and redesignated AS 1565-1974.
    Second edition 1985.
    Third edition 1996.
    Reconfirmed 2020. Originated as AS H13-1940 and AS H14-1940. Previous edition AS 1565-1985. Third edition 1996.

    Standards Referenced By This Book - (Show below) - (Hide below)

    AS 2062-1997 Non-destructive testing - Penetrant testing of products and components
    AS 3641.1-1999 Recommended practice for atomic emission spectrometric analysis Principles and techniques
    AS 2883-2000 Analysis of metals - Procedures for the setting up, calibration and standardization of atomic emission spectrometers using arc/spark discharge
    AS 2706-2003 Numerical values - Rounding and interpretation of limiting values (Reconfirmed 2018)
    AS 1515.1-1994 Copper alloys Determination of lead in copper alloys (flame atomic absorption spectrometric method) (Reconfirmed 2016)
    AS 2700-1996 Colour Standards for general purposes - Swatches
    AS 2345-2006 Dezincification resistance of copper alloys
    AS 2706-1984 Numerical values - Rounding and interpretation of limiting values
    AS 2345-1992 Dezincification resistance of copper alloys
    AS 1391-2007 Metallic materials - Tensile testing at ambient temperature
    AS K208.1-1970 Methods for the analysis of unalloyed copper Method for the electrolytic determination of copper in unalloyed copper containing not less than 99.85 percent copper
    AS 1391-1991 Methods for tensile testing of metals
    AS 1816-1990 Metallic materials - Brinell hardness test
    AS 2614-1998 Copper and copper alloys - Sampling for chemical and spectrochemical analysis, and physical testing (Reconfirmed 2016)
    AS 2883-1986 Analysis of metals - Procedures for the setting up, calibration and standardization of atomic emission spectrometers using arc/spark discharge
    AS 1696.1-1987 Copper Determination of phosphorus - Spectrophotometric method

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    AS 2419.2-1991 Fire hydrant installations - Fire hydrant valves
    AS 3517-2007 Capillary fittings of copper and copper alloy for non-pressure sanitary plumbing applications (Reconfirmed 2018)
    AS 1732-1997 Fusible plugs for boilers
    AS 4087-2004 Metallic flanges for waterworks purposes
    AS 4087-1993 Metallic flanges for waterworks purposes
    ATS 5200.004-2005 Technical Specification for plumbing and drainage products - Urinal flushing cisterns
    AS 2345-1992 Dezincification resistance of copper alloys
    AS 1357.1-2004 Valves primarily for use in heated water systems - Protection valves
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    AS/NZS 2638.1:2011 Gate valves for waterworks purposes Metal seated (Reconfirmed 2022)
    AS 2938-1993 Gears - Spur and helical - Guide to specification and rating
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    AS 5200.037.2-2008 Plumbing and drainage products Flow controllers for use with heated or cold water systems (Reconfirmed 2016)
    ATS 5200.490-2007 Technical Specification for plumbing and drainage products Cross-linked polyethylene/ aluminium/polyethylene-composite pipe systems for pressure applications (Reconfirmed 2018)
    AS 2129-2000 Flanges for pipes, valves and fittings (Reconfirmed 2016)
    AS/NZS 3499:2006 Water supply - Flexible hose assemblies (Reconfirmed 2016)
    AS/NZS 1768:2007 Lightning protection
    AS 3688-1994 Water supply - Copper and copper alloy body compression and capillary fittings and threaded-end connectors
    AS 1768-1991 Lightning protection
    AS 4312-2008 Atmospheric corrosivity zones in Australia
    ATS 5200.020-2004 Technical Specification for plumbing and drainage products Flushing valves for water closets and urinals - for use with mains supply
    AS 1210-2010 Pressure vessels (Reconfirmed 2021)
    AS 5830.1-2012 In-line ball valves for use in plumbing water supply systems Metal-bodied
    AS 3517-1995 Capillary fittings of copper and copper alloy for non-pressure sanitary plumbing applications
    AS 4032.1-2005 Water supply - Valves for the control of heated water supply temperatures Thermostatic mixing valves - Materials design and performance requirements
    AS 4312:2019 Atmospheric corrosivity zones in Australia
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    ATS 5200.017-2005 Technical Specification for plumbing and drainage products - Cistern outlet valves
    AS 1718-1992 Water supply - Copper alloy screw-down pattern taps - Specified by dimensions
    ATS 5200.464-2004 Technical Specification for plumbing and drainage products - Hot water manual or sensor-activated pumping systems
    AS 4032.2-2005 Water supply - Valves for the control of hot water supply temperatures Tempering valves and end-of-line temperature-actuated devices (Reconfirmed 2015)
    AS 2419.2-1994 Fire hydrant installations - Fire hydrant valves
    AS 4793:2020 Mechanical tapping bands for waterworks purposes
    AS/NZS 4998:2009 Bolted unrestrained mechanical couplings for waterworks purposes (Reconfirmed 2022)
    AS 3718-1992 Water supply - Metal-bodied taps - Specified by performance
    ATS 5200.425-2009 Technical Specification for plumbing and drainage products Water closet (WC) suite with integral odour control device (OCD) connected to sanitary plumbing and drainage system
    AS 4747.2-2013 Meters for non-urban water supply Technical requirements for closed conduit meters fully charged
    ATS 5200.476-2006 Technical Specification for plumbing and drainage products Heated water systems - Leak protection device
    AS 1357.2-2005 Valves primarily for use in heated water systems Control valves
    AS 1628-1999 Water supply - Metallic gate, globe and non-return valves
    AS 4041-2006 Pressure piping (Reconfirmed 2016)
    AS 4087-1996 Metallic flanges for waterworks purposes
    ATS 5200.478-2006 Technical Specification for plumbing and drainage products - Cross-linked polyethylene/Aluminium/Cross-linked polyethylene macro-composite pipe systems for pressure applications
    AS/NZS 4793:2009 Mechanical tapping bands for waterworks purposes
    AS 2475-2001 Threaded hose connection fittings for bituminous materials
    ATS 5200.420-2005 Technical Specification for plumbing and drainage products - Trap-priming valves
    AS/NZS 4087:2011 Metallic flanges for waterworks purposes
    ATS 5200.477-2006 Technical Specification for plumbing and drainage products - Rainwater/mains supply changeover devices
    AS 2638.2-1999 Sluice valves for waterworks purposes - Resilient seated
    ATS 5200.007-2004 Technical Specification for plumbing and drainage products - Water hammer arrestors
    AS 4747.3-2013 Meters for non-urban water supply Technical requirements for open channel meters
    AS 5081-2008 Hydraulically operated automatic control valves for waterworks purposes (Reconfirmed 2016)
    ATS 5200.489-2009 Technical Specification for plumbing and drainage products Stainless steel flexible assemblies for plumbing applications
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    AS 4041-1992 Pressure piping
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    AS 4883-2008 Air valves for sewerage
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    AS/NZS 3718:2005 Water supply - Tap ware (Reconfirmed 2016)
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    AS 3952-1991 Water supply - DN 80 spring hydrant valve for general purposes
    ATS 5200.467-2004 Technical Specification for plumbing and drainage products Rainwater tank connection valve
    ATS 5200.482-2006 Technical Specification for plumbing and drainage products - Soil waste dump fitting
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    ATS 5200.472-2006 Technical Specification for plumbing and drainage products - Heated water system recirculation device
    AS 6401-2003 Knife-gate valves for waterworks purposes (Reconfirmed 2015)
    AS 2638.1-2002 Gate valves for waterworks purposes Metal seated
    AS 4775-2007 Emergency eyewash and shower equipment
    AS 2129-1994 Flanges for pipes, valves and fittings
    AS 4795-2006 Butterfly valves for waterworks purposes
    AS/NZS 3718:2003 Water supply - Tap ware
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    AS 4032.4:2014 Water supply - Valves for the control of heated water supply temperatures Thermostatically controlled taps for the control of heated water supply temperatures
    ATS 5200.012-2005 Technical Specification for plumbing and drainage products In-line valves for use in plumbing water supply systems - Miscellaneous types metallic and non-metallic
    ATS 5200.046-2005 Technical Specification for plumbing and drainage products Diversion systems - Wash down and first flush
    ATS 4747.2-2008 Meters for non-urban water supply Specification for closed conduit meters fully charged
    ATS 5200.016-2005 Technical Specification for plumbing and drainage products - Cistern inlet valves
    AS 5612-2013 Butterfly valves for general purposes
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    ATS 5200.475-2006 Technical Specification for plumbing and drainage products Heated Water Systems - Cold water recovery device
    AS 4956:2017 Air valves for water supply
    AS 1357.1-2009 Valves primarily for use in heated water systems Protection valves
    ATS 5200.481-2006 Technical Specification for plumbing and drainage products - Thermal switching valves
    ATS 4747.3-2008 Meters for non-urban water supply - Specifications for open channel meters
    AS 2638.2-2002 Gate valves for waterworks purposes - Resilient seated
    AS 3578-1993 Cast iron non-return valves for general purposes
    AS 5200.007-2008 Plumbing and drainage products Metal-bodied water hammer arresters
    AS 2638.1-1999 Sluice valves for waterworks purposes - Metal seated
    AS 2738-2000 Copper and copper alloys - Compositions and designations of refinery products, wrought products, ingots and castings (Reconfirmed 2018)
    AS 2345-2006 Dezincification resistance of copper alloys
    ATS 5200.052-2005 Technical Specification for plumbing and drainage products - Metallic-bodied inlet pressure control valves greater than DN 50
    AS 4795.2-2011 Butterfly valves for waterworks purposes Double flanged
    AS/NZS 3718:1997 Water supply - Metal-bodied taps - Specified by performance
    ATS 5200.479-2006 Technical Specification for plumbing and drainage products - Flood stop safety valve
    ATS 5200.030-2004 Technical Specification for plumbing and drainage products - Solenoid valves
    AS 3688-2005 Water supply - Metallic fittings and end connectors
    AS/NZS 1768(INT):2003 Lightning protection
    ATS 5200.030-2007 Technical Specification for plumbing and drainage products - Solenoid valves
    AS 4794-2001 Non-return valves for waterworks purposes - Swing check and tilting disc (Reconfirmed 2015)
    AS 5830.2-2012 In-line ball valves for use in plumbing water supply systems Plastics-bodied
    AS 2419.3-1996 Fire hydrant installations - Fire brigade booster connections
    ATS 5200.485-2006 Technical Specification for plumbing and drainage products - Pressure compensating tank
    ATS 5200.486-2008 Technical Specification for plumbing and drainage products Sprinklers for home applications
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