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  • AS 1815-1991

    Superseded A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
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    Metallic materials - Rockwell hardness test

    Available format(s):  Hardcopy, PDF 1 User, PDF 3 Users, PDF 5 Users, PDF 9 Users

    Superseded date:  30-06-2017

    Language(s):  English

    Published date:  01-01-1991

    Publisher:  Standards Australia

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    Table of Contents - (Show below) - (Hide below)

    1 - AS 1815-1991 METALLIC MATERIALS - ROCKWELL HARDNESS TEST
    4 - PREFACE
    5 - CONTENTS
    6 - SECTION 1 SCOPE AND GENERAL
    6 - 1.1 SCOPE
    6 - 1.2 REFERENCED DOCUMENTS
    6 - 1.3 DEFINITIONS
    6 - 1.3.1 Arithmetic mean deviation (Ra )
    6 - 1.3.2 Calibration
    6 - 1.3.3 Calibrating authority
    6 - 1.3.4 Hardness test blocks
    6 - 1.3.5 Indenter, reference (diamond cone)
    6 - 1.3.6 Indenter, standard (diamond cone)
    6 - 1.3.7 Standard hardness blocks
    6 - 1.3.8 Standardizing authority
    6 - 1.3.9 Test piece
    6 - 1.3.10 Test specimen
    6 - 1.3.11 Normative
    6 - 1.3.12 Informative
    7 - 1.4 ROCKWELL TEST PRINCIPLE
    7 - 1.5 DESIGNATION OF ROCKWELL HARDNESS
    7 - 1.6 HARDNESS CONVERSIONS
    9 - SECTION 2 TESTING OF METALS
    9 - 2.1 GENERAL
    9 - 2.2 TESTING MACHINE
    9 - 2.2.1 General
    9 - 2.2.2 Installation
    9 - 2.2.3 Calibration
    9 - 2.3 INDENTERS
    9 - 2.4 ANVIL
    9 - 2.5 MAINTENANCE OF THE TESTING MACHINE BY THE USER
    9 - 2.5.1 General
    9 - 2.5.2 Inspection of components and operation
    9 - 2.5.3 Performance tests by the user
    10 - 2.5.4 Record of user tests
    10 - 2.5.5 Assessment of results of user tests
    10 - 2.6 TEST PIECE
    10 - 2.6.1 Preparation of test piece
    10 - 2.6.2 Thickness of test piece
    12 - 2.7 TEST PROCEDURE
    13 - 2.8 RECORD OF TEST RESULTS
    13 - 2.9 TEST REPORT
    14 - SECTION 3 COMPLETE CALIBRATION OF THE TESTING MACHINE
    14 - 3.1 GENERAL
    14 - 3.2 PRELIMINARY INSPECTION
    14 - 3.3 CALIBRATION OF APPLIED FORCES
    14 - 3.3.1 Calibrating equipment
    14 - 3.3.2 Preliminary force (initial setting)
    14 - 3.3.3 Preliminary force (after application and removal of the additional force)
    15 - 3.3.4 Total force
    15 - 3.4 CALIBRATION OF MEASURING APPARATUS
    15 - 3.4.1 Scale
    15 - 3.4.2 Calibration ranges
    15 - 3.4.3 Accuracy
    15 - 3.5 VISUAL EXAMINATION OF INDENTERS
    15 - 3.5.1 Diamond cone indenter
    15 - 3.5.2 Steel ball indenter
    15 - 3.6 PERFORMANCE TEST
    15 - 3.6.1 Preparation of steel ball indenters prior to performance testing
    15 - 3.7 RECORD OF RESULTS
    16 - 3.8 REPORT OF COMPLETE CALIBRATION
    17 - SECTION 4 PARTIAL CALIBRATION OF THE TESTING MACHINE
    17 - 4.1 GENERAL
    17 - 4.2 PRELIMINARY INSPECTION
    17 - 4.3 INDENTING PROCEDURE
    17 - 4.3.1 General
    17 - 4.3.2 C Scale
    17 - 4.3.3 B Scale
    17 - 4.4 ASSESSMENT OF PERFORMANCE
    17 - 4.4.1 Acceptance
    17 - 4.4.2 Repeatability
    18 - 4.4.3 Error
    18 - 4.5 RECORD OF RESULTS
    18 - 4.6 REPORT OF PARTIAL CALIBRATION
    19 - SECTION 5 CALIBRATION OF STANDARD HARDNESS BLOCKS
    19 - 5.1 GENERAL
    19 - 5.2 REQUIREMENTS FOR STANDARD HARDNESS BLOCKS
    19 - 5.3 CALIBRATION OF BLOCKS
    19 - 5.3.1 Procedure
    19 - 5.3.2 Uniformity of hardness
    19 - 5.3.3 Assigned value
    19 - 5.3.4 Report
    19 - 5.4 STANDARDIZING MACHINE
    19 - 5.4.1 General
    19 - 5.4.2 Forces
    20 - 5.4.3 Reference indenters
    20 - 5.4.4 Measuring apparatus
    20 - 5.4.5 Application of forces
    20 - 5.4.6 Verification of standardizing machine
    21 - SECTION 6 CALIBRATION OF STANDARD DIAMOND CONE INDENTERS AND STEEL BALLS
    21 - 6.1 GENERAL
    21 - 6.2 DIAMOND CONE INDENTER
    21 - 6.2.1 Condition
    21 - 6.2.2 Dimensions
    21 - 6.2.3 Performance
    21 - 6.3 STEEL BALL INDENTER
    21 - 6.3.1 Sampling for assessment of batch
    21 - 6.3.2 Surface condition
    21 - 6.3.3 Diameter
    21 - 6.3.4 Hardness
    22 - APPENDIX A - GUIDE TO SELECTION OF HARDNESS SCALE
    23 - APPENDIX B - TESTS ON CURVED SURFACES

    Abstract - (Show below) - (Hide below)

    Specifies requirements for the measurement of the Rockwell hardness of metals and for the installation, calibration and maintenance of the testing machine. It also specifies requirements for the calibration of standard hardness blocks and diamond cone and steel ball indenters. In this edition the testing and calibration requirements have been combined into the one Standard.

    Scope - (Show below) - (Hide below)

    This Standard sets out methods for measuring the Rockwell hardness of metals and metal products using scales A, B, C, D, E, F, G, H and K. It includes requirements for the installation and calibration of the testing machine, and recommendations for its maintenance by the user.This Standard does not cover the special requirements of the Rockwell superficial hardness test as these are dealt with in AS 2025, nor does it cover the testing of materials other than metals. This Standard does not preclude the use of portable hardness testing machines which meet the appropriate requirements of Section 2.

    General Product Information - (Show below) - (Hide below)

    Committee MT-006
    Document Type Standard
    Publisher Standards Australia
    Status Superseded
    Superseded By
    Supersedes
    Under Revision

    History - (Show below) - (Hide below)

    Under Revision See DR 02082 CP (in part). Under Revision See DR 02083 CP (in part). Under Revision See DR 02084 CP (in part) First published in part as AS B84-1941 (being endorsement of BS 891-1940 without amendment) Revised and redesignated AS B84.1-1967 (being endorsement of BS 891.1-1962 without amendment) Revised and redesignated AS 1815.1-1976.AS 1815.2 first published 1976.AS 1815.1-1976 and AS 1815.2-1976 revised, amalgamated and redesignated AS 1815-1991. First published in part as AS B84-1941 (being endorsement of BS 891-1940 without amendment) Revised and redesignated AS B84.1-1967 (being endorsement of BS 891.1-1962 without amendment) Revised and redesignated AS 1815.1-1976. AS 1815.2 first published 1976. AS 1815.1-1976 and AS 1815.2-1976 revised, amalgamated and redesignated AS 1815-1991.

    Standards Referenced By This Book - (Show below) - (Hide below)

    AS 2193-1978 Methods for calibration and grading of force-measuring systems of testing machines
    AS 2025-1991 Metallic materials - Rockwell superficial hardness test - N and T scales
    AS 1199-1988 Sampling procedures and tables for inspection by attributes
    AS 1817-1991 Metallic materials - Vickers hardness test

    Standards Referencing This Book - (Show below) - (Hide below)

    AS 1444-1996 Wrought alloy steels - Standard, hardenability (H) series and hardened and tempered to designated mechanical properties
    AS 2336-1992 Meat industry - Hand-held knives
    AS 3819.1-1998 Heavy duty towing components 70 mm and 110 mm diameter towballs for heavy duty couplings (Reconfirmed 2016)
    AS/NZS 2088:2000 Prams and strollers - Safety requirements
    AS 1085.13-1998 Railway permanent way material - Part 13: Spring fastening spikes for sleeper plates
    AS 1085.13-2002 Railway track material Spring fastening spikes for sleeper plates (Reconfirmed 2013)
    AS 4067-1992 Firefighters' helmets - Specifications
    AS 2947.3-1995 Insulators - Porcelain and glass for overhead power lines - Voltages greater than 1000 V a.c. Couplings
    AS 4067-1994 Firefighters' helmets - Specification
    AS 1796-2001 Certification of welders and welding supervisors (Reconfirmed 2016)
    AS 1796-1993 Certification of welders and welding supervisors
    AS 2175-1995 Articulated vehicles - Kingpins
    AS/NZS 1252:1996 High-strength steel bolts with associated nuts and washers for structural engineering
    AS 1449-1994 Wrought alloy steels - Stainless and heat-resisting steel plate, sheet and strip
    AS/NZS 4291.2:1995 Mechanical properties of fasteners Nuts with specified proof load values - Coarse thread
    AS/NZS 4291.1:1995 Mechanical properties of fasteners Bolts, screws and studs
    AS/NZS 2576:1996 Welding consumables for build-up and wear resistance
    AS 1647.2-1992 Children’s toys (Safety requirements) Constructional requirements
    AS/NZS 1595:1998 Cold-rolled, unalloyed, steel sheet and strip (Reconfirmed 2016)
    AS 2025-1991 Metallic materials - Rockwell superficial hardness test - N and T scales
    AS/NZS 2088:1993 Prams and strollers - Safety requirements
    AS 4291.1-2000 Mechanical properties of fasteners made of carbon steel and alloy steel - Bolts, screws and studs
    AS/NZS 4291.5:1995 Mechanical properties of fasteners Set screws and similar threaded fasteners not under tensile stress
    AS/NZS 1873.4:2003 Powder-actuated (PA) hand-held fastening tools - Fasteners
    AS 3526-1988 Hexagon wrench keys and wrench bits for high-strength fasteners
    AS/NZS 1873.4:1994 Powder-actuated (PA) hand-held fastening tools - Fasteners
    AS/NZS 4680:1999 Hot-dip galvanized (zinc) coatings on fabricated ferrous articles
    AS/NZS 1866:1997 Aluminium and aluminium alloys - Extruded rod, bar, solid and hollow shapes (Reconfirmed 2020)
    AS 4291.5-2000 Mechanical properties of fasteners made of carbon steel and alloy steel - Set screws and similar threaded fasteners not under tensile stress
    AS/NZS 1801:1997 Occupational protective helmets
    AS/NZS 2210.2:1994 Occupational protective footwear Specification
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