ASTM D 3032 : 2016 : REDLINE
Superseded
Superseded
A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
View Superseded by
superseded
A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
Standard Test Methods for Hookup Wire Insulation
Available format(s)
PDF
Superseded date
04-03-2021
Language(s)
English
Published date
01-11-2016
CONTAINED IN VOL. 10.02, 2016 Includes procedures for testing hookup wire.
1.1These test methods cover procedures for testing hookup wire.
1.2For the purposes of these test methods, hookup wire insulation includes all components of the insulation system used on single insulated conductors or an assembly of single insulated conductors such as a cable bundle and harness or flat ribbon cable. The insulating materials include not only the primary insulation over the conductor, but also insulating jackets over shielded constructions.
1.3The test procedures and their locations are as follows:
| Section | |
| Axial Stability (Longitudinal Change) After Thermal Exposure | 21 |
| Bondability of Insulation to Potting Compounds | 19 |
| Capacitance | 9 to 12 |
| Cold Bend Test | 26 |
| Concentricity | 16 |
| Crush Resistance | 20 |
| Dielectric Breakdown Voltage | 5 |
| Dimensions | 15 |
| Dry-Arc Tracking | 29 |
| Dynamic Cut-Through | 22 |
| Fluid Immersion | 23 |
| High Temperature Shock | 24 |
| Insulation-Continuity Proof Tests | 13 |
| Insulation Resistance | 6 |
| Partial Discharge (Corona) Inception and Extinction Voltage | 25 |
| Relative Thermal Life and Temperature Index | 14 |
| Strip Force | 27 |
| Surface Resistance | 7 |
| Tensile Properties | 17 |
| Vertical Flame Test | 18 |
| Voltage Rating of Hook-Up Wire | A2 |
| Voltage Withstand Test | 8 |
| Wet Arc-Tracking | 28 |
1.4The values stated in SI units are to be regarded as standard. The values given in parentheses are mathematical conversions to inch-pound units that are provided for information only and are not considered standard.
1.5This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. For specific precaution statements, see 12.2.1, 12.4.1.8, 18.1.3, Note 17, and 25.4.
| Committee |
D 09
|
| DevelopmentNote |
Supersedes ASTM F 777 (12/2001)
|
| DocumentType |
Redline
|
| Pages |
53
|
| PublisherName |
American Society for Testing and Materials
|
| Status |
Superseded
|
| SupersededBy | |
| Supersedes |
| DSCC 04046 : D | WIRE, ELECTRICAL, COMPOSITE, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, LIGHT WEIGHT, NICKEL COATED, COPPER CONDUCTOR, 260 DEGREES C, 600 VOLT |
| BS 2G 230:1991 | Specification for general requirements for aircraft electrical cables (second series) |
| MIL C 27500 : G | CABLE, POWER, ELECTRICAL & CABLE SPECIAL PURPOSE, ELECTRICAL SHIELDED & UNSHIELDED |
| UNI EN ISO 23936-2 : 2012 | PETROLEUM, PETROCHEMICAL AND NATURAL GAS INDUSTRIES - NONMETALLIC MATERIALS IN CONTACT WITH MEDIA RELATED TO OIL AND GAS PRODUCTION - PART 2: ELASTOMERS |
| PREN 3475-410 : 200P1 | AEROSPACE SERIES - CABLES, ELECTRICAL, AIRCRAFT USE - TEST METHODS - THERMAL ENDURANCE |
| DSCC 04036 : D | WIRE, ELECTRICAL, COMPOSITE, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, LIGHT WEIGHT, NICKEL COATED, HIGH STRENGTH OR ULTRA HIGH STRENGTH COPPER ALLOY, 260 DEGREES C, 600 VOLT |
| NACE RP 05 72 : 0 | DESIGN, INSTALLATION, OPERATION AND MAINTENANCE OF IMPRESSED CURRENT DEEP GROUNDBEDS |
| BS EN 3745-410:2015 | Aerospace series. Fibres and cables, optical, aircraft use. Test methods Thermal life |
| SAE ARP 4404 : 2013 | AIRCRAFT ELECTRICAL INSTALLATIONS |
| SAE ARP 4404 : 2013 : R2019 | AIRCRAFT ELECTRICAL INSTALLATIONS |
| DSCC 04041 : D | WIRE, ELECTRICAL, COMPOSITE, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, NORMAL WEIGHT, NICKEL COATED, COPPER CONDUCTOR, 260 DEGREES C, 600 VOLT |
| MIL C 49055 : B | CABLE, POWER, ELECTRICAL, (FLEXIBLE, FLAT, UNSHIELDED), (ROUND CONDUCTOR), GENERAL SPECIFICATION FOR |
| I.S. EN ISO 23936-2:2011 | PETROLEUM, PETROCHEMICAL AND NATURAL GAS INDUSTRIES - NON-METALLIC MATERIALS IN CONTACT WITH MEDIA RELATED TO OIL AND GAS PRODUCTION - PART 2: ELASTOMERS (ISO 23936-2:2011) |
| NACE SP 05 72 : 2007 | DESIGN, INSTALLATION, OPERATION, AND MAINTENANCE OF IMPRESSED CURRENT DEEP ANODE BEDS |
| I.S. EN 3745-410:2015 | AEROSPACE SERIES - FIBRES AND CABLES, OPTICAL, AIRCRAFT USE - TEST METHODS - PART 410: THERMAL LIFE |
| NEMA HP 9 : 2014 | ELECTRICAL AND ELECTRONIC ETHYLENE-PROPYLENE DIENE ELASTOMER (EPDM) INSULATED HOOK-UP WIRE, TYPES EP (RATED 125C; 600 V) AND EPD (RATED 125C; 5000 V) |
| NEMA WC 27500 : 2015 | STANDARD FOR AEROSPACE AND INDUSTRIAL ELECTRICAL CABLE |
| NEMA WC 62:1992 (R1999, R2004, R2021) | Repeated Spark/Impulse Dielectric Testing |
| NEMA HP 4 : 2012 | ELECTRICAL AND ELECTRONIC FLUORINATED ETHYLENE PROPYLENE (FEP) INSULATED HIGH-TEMPERATURE HOOK-UP WIRE, TYPES KT (250 V), K (600 V) AND KK (1,000 V) |
| NEMA HP 6 : 2013 | ELECTRICAL AND ELECTRONIC SILICONE AND SILICONE BRAIDED INSULATED, HOOK-UP WIRE, TYPES S (600 V), ZHS (600 V), SS (1000 V), ZHSS (1000 V), AND SSB BRAIDED (1000 V) |
| NEMA HP 5 : 2013 | ELECTRICAL AND ELECTRONIC CROSS-LINKED, MODIFIED POLYETHYLENE (XLPE) INSULATED 125 DEGREES C HOOK-UP WIRE, TYPES L (600 V), LL (1000 V), AND LX (3000 V) |
| NEMA HP 8 : 2013 | ELECTRICAL AND ELECTRONIC CROSS-LINKED, MODIFIED LOW-SMOKE POLYOLEFIN (XLPO) INSULATED HOOK-UP WIRE, TYPES LS (RATED 105 DEGREES C; 600 V), ZHDM (RATED 90 DEGREES C; 600 V), ZHDH (RATED 90 DEGREES C; 600 V), ZH (RATED 125 DEGREES C; 600 V), AND ZHX (RATED 125 DEGREES C; 1000 V) |
| NEMA HP 7 : 2011 | ELECTRICAL AND ELECTRONIC PVC, PVC/NYLON, AND PE/NYLON 105 DEGREES C HOOK-UP WIRE, TYPES B, C, D, BN, CN, AND DN (600, 1000, AND 3000 V), AND TYPES J AND JN 75 DEGREES C (600 V) |
| NEMA HP 100:1991(R2010) | High-Temperature Instrumentation and Control Cables |
| DSCC 04042 : D | WIRE, ELECTRICAL, COMPOSITE, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, NORMAL WEIGHT, TIN COATED, COPPER CONDUCTOR, 150 DEGREES C, 600 VOLT |
| SAE J 2192 : 2016 | RECOMMENDED TESTING METHODS FOR PHYSICAL PROTECTION OF WIRING HARNESSES |
| 10/30219184 DC : 0 | BS ISO 23936-2 - PETROLEUM, PETROCHEMICAL AND NATURAL GAS INDUSTRIES - NON-METALLIC MATERIALS IN CONTACT WITH MEDIA RELATED TO OIL AND GAS PRODUCTION - PART 2: ELASTOMERS |
| ASTM D 4565 : 2015 : REDLINE | Standard Test Methods for Physical and Environmental Performance Properties of <brk/>Insulations and Jackets for Telecommunications Wire and Cable |
| 12/30275349 DC : 0 | BS EN 3745-410 - AEROSPACE SERIES - FIBRES AND CABLES, OPTICAL, AIRCRAFT USE - TEST METHODS - PART 410: THERMAL LIFE |
| UNI EN ISO 23936-1 : 2009 | PETROLEUM, PETROCHEMICAL AND NATURAL GAS INDUSTRIES - NON-METALLIC MATERIALS IN CONTACT WITH MEDIA RELATED TO OIL AND GAS PRODUCTION - PART 1: THERMOPLASTICS |
| MIL-DTL-27500 Revision H:1997 | CABLE, POWER, ELECTRICAL AND CABLE SPECIAL PURPOSE, ELECTRICAL SHIELDED AND UNSHIELDED, GENERAL SPECIFICATION FOR |
| BS 3G 230:2000 | Specification for general requirements for aircraft electrical cables (second series) |
| SAE AS 85485 : 2017 | CABLE, ELECTRIC, FILTER LINE, RADIO FREQUENCY ABSORPTIVE |
| API TR 1PER15K-1 : 2013 | PROTOCOL FOR VERIFICATION AND VALIDATION OF HIGH-PRESSURE HIGH-TEMPERATURE EQUIPMENT |
| DSCC 04045 : D | WIRE, ELECTRICAL, COMPOSITE, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, LIGHT WEIGHT, SILVER COATED, COPPER CONDUCTOR, 200 DEGREES C, 600 VOLT |
| DSCC 04043 : D | WIRE, ELECTRICAL, COMPOSITE, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, NORMAL WEIGHT, SILVER COATED, HIGH STRENGTH OR ULTRA HIGH STRENGTH COPPER ALLOY, 200 DEGREES C, 600 VOLT |
| SAE AS 4851 : 2012 | RELATIVE THERMAL LIFE AND TEMPERATURE INDEX FOR INSULATED ELECTRIC WIRE |
| DSCC 04034 : C | WIRE, ELECTRICAL, COMPOSITE, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, LIGHT WEIGHT, COPPER CONDUCTOR, TIN COATED, 150 DEGREES C, 600 VOLT |
| SAE AIR 5575 : 2017 | HOT STAMP WIRE MARKING CONCERNS FOR AEROSPACE VEHICLE APPLICATIONS |
| BS EN ISO 23936-2:2011 | Petroleum, petrochemical and natural gas industries. Nonmetallic materials in contact with media related to oil and gas production Elastomers |
| SAE AS 60491 : 2015 | SLEEVE, PROTECTION, FOR CABLE AND HARNESS PROTECTION |
| MIL-DTL-49055 Revision G:2017 | CABLES, POWER, ELECTRICAL, (FLEXIBLE, FLAT, UNSHIELDED), (ROUND CONDUCTOR), GENERAL SPECIFICATION FOR |
| DSCC 04047 : D | WIRE, ELECTRICAL, COMPOSITE, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, 30, 28, 26 AWG, 600 VOLT |
| BS EN ISO 23936-1:2009 | Petroleum, petrochemical and natural gas industries — Non-metallic materials in contact with media related to oil and gas production Part 1: Thermoplastics |
| SAE AS 5419 : 2003 | CABLE, THERMOCOUPLE EXTENSION, SHIELDED AND UNSHIELDED |
| I.S. EN ISO 23936-1:2009 | PETROLEUM, PETROCHEMICAL AND NATURAL GAS INDUSTRIES - NON-METALLIC MATERIALS IN CONTACT WITH MEDIA RELATED TO OIL AND GAS PRODUCTION - PART 1: THERMOPLASTICS |
| ISO 23936-1:2009 | Petroleum, petrochemical and natural gas industries — Non-metallic materials in contact with media related to oil and gas production — Part 1: Thermoplastics |
| BS EN 3475-410:2002 | Aerospace series. Cables, electrical, aircraft use. Test methods Thermal endurance |
| EN ISO 23936-2:2011 | Petroleum, petrochemical and natural gas industries - Non-metallic materials in contact with media related to oil and gas production - Part 2: Elastomers (ISO 23936-2:2011) |
| EN 3475-410:2002 | Aerospace series - Cables, electrical, aircraft use - Test methods - Part 410: Thermal endurance |
| EN ISO 23936-1:2009 | Petroleum, petrochemical and natural gas industries - Non-metallic materials in contact with media related to oil and gas production - Part 1: Thermoplastics (ISO 23936-1:2009) |
| EN 3745-410:2015 | Aerospace series - Fibres and cables, optical, aircraft use - Test methods - Part 410: Thermal life |
| DSCC 04044 : D | WIRE, ELECTRICAL, COMPOSITE, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH WEIGHT, NORMAL WEIGHT, NICKEL COATED, HIGH STRENGTH OR ULTRA HIGH STRENGTH COPPER ALLOY, 260 DEGREES C, 600 VOLT |
| MIL-STD-2223 Base Document:1992 | TEST METHODS FOR INSULATED ELECTRIC WIRE |
| 00/710502 DC : 0 | PREN 3745-410 - AEROSPACE SERIES - FIBRES AND CABLES, OPTICAL, AIRCRAFT USE - TEST METHODS - PART 410: THERMAL LIFE |
| MIL C 55021 : B | CABLE, ELECTRICAL, SHIELDED SINGLES, SHIELDED AND JACKETED SINGLES, TWISTED PAIRS AND TRIPLES, INTERNAL HOOKUP |
| MIL-DTL-55021 Revision D:2011 | CABLE, ELECTRICAL, SHIELDED SINGLES, SHIELDED AND JACKETED SINGLES, TWISTED PAIRS AND TRIPLES, INTERNAL HOOKUP, GENERAL SPECIFICATION FOR |
| DSCC 04048 : C | WIRE, ELECTRICAL, COMPOSITE, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, 26, 20, 18, 16 AWG, 600 VOLT |
| SAE AS 6070 : 2015 | AEROSPACE CABLE, HIGH SPEED DATA, COPPER |
| SAE AS 22759 : 2014 | WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, COPPER OR COPPER ALLOY |
| PREN 3745-410 : 200P2 | AEROSPACE SERIES - FIBRES AND CABLES, OPTICAL, AIRCRAFT USE - TEST METHODS - PART 410: THERMAL LIFE |
| DSCC 04035 : A13032009 | WIRE, ELECTRICAL, COMPOSITE, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, LIGHT WEIGHT, SILVER COATED, HIGH STRENGTH OR ULTRA HIGH STRENGTH COPPER ALLOY, 200 DEGREES C, 600 VOLT |
| ISO 23936-2:2011 | Petroleum, petrochemical and natural gas industries — Non-metallic materials in contact with media related to oil and gas production — Part 2: Elastomers |
| ASTM D 3638 : 2012 : REDLINE | Standard Test Method for Comparative Tracking Index of Electrical Insulating Materials |
| ASTM D 5374 : 2013 : REDLINE | Standard Test Methods for Forced-Convection Laboratory Ovens for Evaluation of Electrical Insulation |
| ASTM D 543 : 2014 : REDLINE | Standard Practices for Evaluating the Resistance of Plastics to Chemical Reagents |
| ASTM D 1711 : 2015 : REDLINE | Standard Terminology Relating to Electrical Insulation |
| ASTM D 3183 : 201 | PRACTICE FOR RUBBER - PREPARATION OF PIECES FOR TEST PURPOSES FROM PRODUCTS |
| ASTM D 2303 : 2013 | Standard Test Methods for Liquid-Contaminant, Inclined-Plane Tracking and Erosion of Insulating Materials |
| IEEE 101 : 1987 | GUIDE FOR THE STATISTICAL ANALYSIS OF THERMAL LIFE TEST DATA |
| ASTM D 2865 : 2001 | Standard Practice for Calibration of Standards and Equipment for Electrical Insulating Materials Testing |
| IEEE 98-2002 | IEEE Standard for the Preparation of Test Procedures for the Thermal Evaluation of Solid Electrical Insulating Materials |
| ASTM D 1868 : 2013 : REDLINE | Standard Test Method for Detection and Measurement of Partial Discharge (Corona) Pulses in Evaluation of Insulation Systems |
| ASTM D 257 : 2014 : REDLINE | Standard Test Methods for DC Resistance or Conductance of Insulating Materials |
| ASTM D 471 : 2016-02 | TEST METHOD FOR RUBBER PROPERTY - EFFECT OF LIQUIDS |
| PPP-T-45 Revision D:1977 | TAPE, GUMMED, PAPER, REINFORCED AND PLAIN, FOR SEALING AND SECURING |
| ASTM D 638 : 2014 : REDLINE | Standard Test Method for Tensile Properties of Plastics |
| ASTM D 374 : 1999 | Standard Test Methods for Thickness of Solid Electrical Insulation |
| ASTM D 5423 : 2014 | Standard Specification for Forced-Convection Laboratory Ovens for Evaluation of Electrical Insulation |
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