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BS 6S 100:2010

Current
Current

The latest, up-to-date edition.

Aerospace series. Procedure for inspection, testing and acceptance of wrought steels (other than plate, sheet, strip and tube)
Available format(s)

Hardcopy , PDF

Language(s)

English

Published date

31-03-2010

Foreword
Section 1: General requirements
1 Scope
2 Normative references
3 Terms and definitions
4 General
5 Information and requirements to be agreed and to be
   documented
6 Manufacture
7 Heat treatment
8 Chemical composition
9 Product analysis and permitted variations
10 Temporary identification up to the cast approval stage
11 Surface dressing
12 Surface inspection
13 Freedom from defects
14 Sulfur printing and deep etching tests
15 Lead segregation
16 Cleanness
17 Ultrasonic examination
18 Testing
19 Condition of supply
20 Dimensional tolerances
21 Maintenance of identity
22 Final marking
23 Certification
Section 2: Bar for machining delivered in other than the
           final heat-treated condition (for parts to be
           heat treated after machining)
24 General
25 Selection and preparation of mechanical test samples
26 Mechanical tests
27 Hardness test
Section 3: Bar and rod for machining delivered in the final
           heat-treated condition, including austenitic
           corrosion resisting steels
28 General
29 Selection and preparation of mechanical test samples
30 Mechanical tests
31 Hardness test
Section 4: Carbon steel bar and rod for machining, not
           subject to hardening and tempering
32 General
33 Selection and preparation of mechanical test samples
34 Mechanical tests
Section 5: Forging stock and billet and bar for subsequent
           hot working
35 General
36 Selection and preparation of mechanical test samples
37 Mechanical tests
38 Hardness test
39 Surface inspection of forging stock
Section 6: Forgings
40 General
41 Manufacture
42 Pre-production forgings
43 Production forgings
44 Procedure X for process control testing
45 Selection and preparation of mechanical test samples
   for batch release testing
46 Mechanical tests
47 Hardness test
Section 7: Parts finally heat treated after machining
48 General
49 Parts for normalizing, hardening and tempering, or
   softening
50 Parts for carburizing
51 Parts for nitriding
52 Parts for precipitation hardening
Section 8: Bar and rod for the manufacture of forged
           bolts and forged nuts only
53 General
54 Manufacture
55 Hardening test
56 Tensile and hardness tests
57 Freedom from carburization and decarburization
58 Freedom from surface defects
59 Non-destructive testing
Section 9: Spring steel rod and wire for springs
60 General
61 Rod for wire drawing
62 Wire for the manufacture of springs
63 Springs manufactured from wire
Annexes
Annex A (normative) - Rules for application of values for
        chemical composition and mechanical properties given
        in material specifications
Annex B (normative) - Cleanness examination procedure
Annex C (normative) - Ultrasonic examination procedure
Annex D (normative) - Inspection and testing requirements for
        springs
Bibliography

Describes procedures for the inspection, testing and acceptance of wrought steel billet, bar, rod and forgings, of parts made from such forms and subsequently heat treated, and of spring steel rod for wire drawing, spring wire and springs, to be used for aerospace purposes.

This British Standard specifies procedures for the inspection, testing and acceptance of wrought steel billet, bar, rod and forgings, of parts made from such forms and subsequently heat treated, and of spring steel rod for wire drawing, spring wire and springs, to be used for aerospace purposes.

The standard is applicable to material specifications in the British Standard Aerospace S series.

Committee
ACE/61
DevelopmentNote
Supersedes BS 5S100(1993) & 09/30199785 DC. (03/2010)
DocumentType
Standard
Pages
74
PublisherName
British Standards Institution
Status
Current
Supersedes

BS W13(1973) : 1973 AEROSPACE SERIES - SPECIFICATION FOR PREFORMED CORROSION-RESISTING STEEL WIRE ROPE (ISO DIAMETERS AND STRENGTHS)
BS 4S 500:2010 Aerospace series. Procedure for inspection, testing and acceptance of steel sheet and strip
BS S 156:1976 Specification for 4% nickel-chromium-molybdenum case-hardening steel (vacuum arc remelted) billets, bars, forgings and parts (1320-1520 MPa)
BS 3S144(1995) : 1995 SPECIFICATION FOR CHROMIUM-NICKEL-COPPER-MOLYBDENUM CORROSION RESISTING STEEL (PRECIPITATION HARDENING) BILLETS, BARS, FORGINGS AND PARTS (1130 MPA TO 1330 MPA)
BS 2S515(1969) : 1969 SPECIFICATION FOR CARBON-MANGANESE STEEL SHEET AND STRIP (SOFTENED) (FOR USE IN THE SOFTENED CONDITION: 460/600 MPA) (SUITABLE FOR WELDING)
BS 2S201(2004) : 2004 CARBON STEEL WIRE ROD, PATENTED COLD DRAWN CARBON STEEL WIRE AND SPRINGS - HIGH DUTY UNGROUND WIRE - SPECIFICATION
BS 2S 204:2004 Chromium-vanadium steel wire rod, wire and springs. High duty ground wire. Hardened and tempered. Specification
BS S134(1965) : 1965 AEROSPACE SERIES - 3 PER CENT CHROMIUM-MOLYBDENUM-VANADIUM STEEL (AIR HARDENING) (1554 MPA: LIMITING RULING SECTION 29 MM)
BS 2S 205:2004 Austenitic chromium-nickel steel wire rod, wire and springs. Specification
BS 5S99(1994) : 1994 SPECIFICATION FOR 2.5% NICKEL-CHROMIUM-MOLYBDENUM (HIGH CARBON) STEEL BILLETS, BARS, FORGINGS AND PARTS (1230-1420 MPA: LIMITING RULING SECTION 150 MM)
BS 2S202(2004) : 2004 CARBON STEEL WIRE ROD, PATENTED COLD DRAWN CARBON STEEL WIRE AND SPRINGS - HIGH DUTY GROUND WIRE - SPECIFICATION
BS 3S145(1996) : 1996 SPECIFICATION FOR CHROMIUM-NICKEL-COPPER-MOLYBDENUM CORROSION RESISTING STEEL (PRECIPITATION HARDENING) BILLETS, BARS, FORGINGS AND PARTS (1270 MPA TO 1470 MPA)
BS S 151:1975 Specification for chromium-nickel-molybdenum-vanadium heat-resisting steel billets, bars, forgings and parts (930-1130 MPa: limiting ruling section 150 mm) (Cr 12, Ni 2.5, Mo 1.7, V 0.3)
BS 3S 98:2014 Specification for 2.5% nickel-chromium-molybdenum (high carbon) steel billets, bars, forging and parts (1 160 - 1 310 MPa: limiting ruling section 155 mm)
BS 2S 203:2004 Carbon steel wire rod, wire and springs. High duty unground wire. Hardened and tempered. Specification
14/30287577 DC : 0 BS 3S 98 - SPECIFICATION FOR 2.5% NICKEL-CHROMIUM-MOLYBDENUM (HIGH CARBON) STEEL BILLETS, BARS, FORGING AND PARTS 1160-1310 MPA: LIMITING RULING SECTION
14/30311855 DC : 0 BS 3S 144:1995+A2 - SPECIFICATION FOR CHROMIUM-NICKEL-COPPER-MOLYBDENUM CORROSION RESISTING STEEL (PRECIPITATION HARDENING) BILLETS, BARS, FORGINGS AND PARTS (1130-1330 MPA)
14/30311853 DC : 0 BS 5S 99:1994+A1 - SPECIFICATION FOR 2.5% NICKEL-CHROMIUM-MOLYBDENUM (HIGH CARBON) STEEL BILLETS, BARS, FORGINGS AND PARTS (1230-1420 MPA: LIMITING RULING SECTION 150 MM)
BS S 162:1990 Specification for 18% nickel-cobalt-molybdenum maraging steel forging stock, forgings, bars and parts (1800 MPa: double vaccuum melted)
BS S155(1976) : 1976 AEROSPACE SERIES - SPECIFICATION FOR NICKEL-SILICON-CHROMIUM-MOLYBDENUM-VANADIUM STEEL (VACUUM ARC REMELTED) BILLETS, BARS, FORGINGS AND PARTS - (1900-2100 MPA: LIMITING RULING SECTION 75 MM)
BS 5T 100:2010 Aerospace series. Procedure for inspection, testing and acceptance of seamless steel tubes and tubestock
BS S 160:1990 Specification for chromium-nickel corrosion-resisting steel - bright bars and parts (540 MPa, limiting ruling section 160 mm) (Cr 18, Ni 10.5, controlled nitrogen content)
BS S 157:1976 Specification. 3% nickel-chromium-molybdenum case-hardening steel billets, bars, forgings and parts (1180-1380 MPa)

BS EN 2002-2:2005 Aerospace series. Metallic materials. Test methods Tensile testing at elevated temperature
BS 970-2:1988 Specification for wrought steels for mechanical and allied engineering purposes Requirements for steels for the manufacture of hot formed springs
BS EN 10017:2004 Steel rod for drawing and/or cold rolling. Dimensions and tolerances
BS EN 10059:2003 Hot rolled square steel bars for general purposes. Dimensions and tolerances on shape and dimensions
BS EN ISO 642:1999 Steel hardenability test by end quenching (Jominy test)
BS EN ISO 6506-1:2014 Metallic materials. Brinell hardness test Test method
BS 131-1:1961 Methods for notched bar tests The Izod impact test on metals
BS EN ISO 6508-1:2015 Metallic materials. Rockwell hardness test Test method
BS EN 10003-1:1995 Metallic materials. Brinell hardness test Test method
BS M 54:1982 Specification for temperature control in the heat treatment of metals
BS EN ISO 6507-1:2005 Metallic materials. Vickers hardness test Test method
BS EN 10243-1:1999 Steel die forgings. Tolerances on dimensions Drop and vertical press forgings
BS 4114:1967 Specification for dimensional and quantity tolerances for steel drop and press forgings and for upset forgings made on horizontal forging machines
BS 6200-2.1:1993 Sampling and analysis of iron, steel and other ferrous metals. Sampling and sample preparation Methods for iron and steel
BS EN 2002-005:2007 Aerospace series. Test methods for metallic materials Uninterrupted creep and stress-rupture testing
BS EN ISO 148-2:2016 Metallic materials. Charpy pendulum impact test Verification of testing machines
SAE AMS 2301 : 2015 STEEL CLEANLINESS, AIRCRAFT QUALITY MAGNETIC PARTICLE INSPECTION PROCEDURE
BS EN 4179:2017 Aerospace series. Qualification and approval of personnel for non-destructive testing
BS 6285:1982 Method for the macrographic examination of steel by sulphur print (Baumann method)
BS EN ISO 643:2012 Steels. Micrographic determination of the apparent grain size
BS 2A 100:1968 Specification for general requirements for bolts and nuts of tensile strength not exceeding 180000 lbf/in<sup>2</sup> (125 hbar)
SAE AMS 2750 : 2012 PYROMETRY
BS EN 10058:2003 Hot rolled flat steel bars for general purposes. Dimensions and tolerances on shape and dimensions
BS EN 10218-1:2012 Steel wire and wire products. General Test methods
BS EN 10060:2003 Hot rolled round steel bars for general purposes. Dimensions and tolerances on shape and dimensions
BS 6533:1984 Guide to macroscopic examination of steel by etching with strong mineral acids
BS EN 10061:2003 Hot rolled hexagon steel bars for general purposes. Dimensions and tolerances on shape and dimensions
BS 6200-2.2:1993 Sampling and analysis of iron, steel and other ferrous metals. Sampling and sample preparation Methods for ferroalloys and other alloying additives
BS 6617-1:1985 Determination of decarburization in steel Methods for determining decarburization by microscopic and micro-hardness techniques
BS EN 10108:2004 Round steel rod for cold heading and cold extrusion. Dimensions and tolerances
BS EN 2002-1:2005 Aerospace series. Metallic materials. Test methods Tensile testing at ambient temperature
BS EN ISO 3887:2003 Steels. Determination of depth of decarburization
BS 5046:1974 Method for the estimation of equivalent diameters in the heat treatment of steel
BS EN 10243-2:1999 Steel die forgings. Tolerances on dimensions Upset forgings made on horizontal forging machines
BS EN 10045-1:1990 Charpy impact test on metallic materials Test method (V- and U-notches)
BS 4545:1970 Methods for mechanical testing of steel wire
BS EN 10092-1:2003 Hot rolled spring steel flat bars Flat bars. Dimensions and tolerances on shape and dimensions
BS EN 10109-1:1996 Metallic materials. Hardness test Rockwell test (scales A, B, C, D, E, F, G, H, K) and Rockwell superficial test (scales 15 N, 30 N, 45 N, 15 T, 30 T and 45 T)
BS 4A 4:1966 Test pieces and test methods for metallic materials for aircraft. Metric units
BS 1957:1953 Presentation of numerical values (fineness of expression; rounding of numbers)
BS EN 10278:1999 Dimensions and tolerances of bright steel products

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