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  • BS 6S100(2010) : 2010

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    AEROSPACE SERIES - PROCEDURE FOR INSPECTION, TESTING AND ACCEPTANCE OF WROUGHT STEELS (OTHER THAN PLATE, SHEET, STRIP AND TUBE)

    Available format(s):  Hardcopy, PDF

    Language(s):  English

    Published date:  01-01-2010

    Publisher:  British Standards Institution

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    Table of Contents - (Show below) - (Hide below)

    Foreword
    Section 1: General requirements
    1 Scope
    2 Normative references
    3 Terms and definitions
    4 General
    5 Information and requirements to be agreed and to be
       documented
    6 Manufacture
    7 Heat treatment
    8 Chemical composition
    9 Product analysis and permitted variations
    10 Temporary identification up to the cast approval stage
    11 Surface dressing
    12 Surface inspection
    13 Freedom from defects
    14 Sulfur printing and deep etching tests
    15 Lead segregation
    16 Cleanness
    17 Ultrasonic examination
    18 Testing
    19 Condition of supply
    20 Dimensional tolerances
    21 Maintenance of identity
    22 Final marking
    23 Certification
    Section 2: Bar for machining delivered in other than the
               final heat-treated condition (for parts to be
               heat treated after machining)
    24 General
    25 Selection and preparation of mechanical test samples
    26 Mechanical tests
    27 Hardness test
    Section 3: Bar and rod for machining delivered in the final
               heat-treated condition, including austenitic
               corrosion resisting steels
    28 General
    29 Selection and preparation of mechanical test samples
    30 Mechanical tests
    31 Hardness test
    Section 4: Carbon steel bar and rod for machining, not
               subject to hardening and tempering
    32 General
    33 Selection and preparation of mechanical test samples
    34 Mechanical tests
    Section 5: Forging stock and billet and bar for subsequent
               hot working
    35 General
    36 Selection and preparation of mechanical test samples
    37 Mechanical tests
    38 Hardness test
    39 Surface inspection of forging stock
    Section 6: Forgings
    40 General
    41 Manufacture
    42 Pre-production forgings
    43 Production forgings
    44 Procedure X for process control testing
    45 Selection and preparation of mechanical test samples
       for batch release testing
    46 Mechanical tests
    47 Hardness test
    Section 7: Parts finally heat treated after machining
    48 General
    49 Parts for normalizing, hardening and tempering, or
       softening
    50 Parts for carburizing
    51 Parts for nitriding
    52 Parts for precipitation hardening
    Section 8: Bar and rod for the manufacture of forged
               bolts and forged nuts only
    53 General
    54 Manufacture
    55 Hardening test
    56 Tensile and hardness tests
    57 Freedom from carburization and decarburization
    58 Freedom from surface defects
    59 Non-destructive testing
    Section 9: Spring steel rod and wire for springs
    60 General
    61 Rod for wire drawing
    62 Wire for the manufacture of springs
    63 Springs manufactured from wire
    Annexes
    Annex A (normative) - Rules for application of values for
            chemical composition and mechanical properties given
            in material specifications
    Annex B (normative) - Cleanness examination procedure
    Annex C (normative) - Ultrasonic examination procedure
    Annex D (normative) - Inspection and testing requirements for
            springs
    Bibliography

    Abstract - (Show below) - (Hide below)

    Describes procedures for the inspection, testing and acceptance of wrought steel billet, bar, rod and forgings, of parts made from such forms and subsequently heat treated, and of spring steel rod for wire drawing, spring wire and springs, to be used for aerospace purposes.

    General Product Information - (Show below) - (Hide below)

    Committee ACE/61/-/15
    Development Note Supersedes BS 5S100(1993) & 09/30199785 DC. (03/2010)
    Document Type Standard
    Publisher British Standards Institution
    Status Current
    Supersedes

    Standards Referenced By This Book - (Show below) - (Hide below)

    BS 3S145(1996) : 1996 SPECIFICATION FOR CHROMIUM-NICKEL-COPPER-MOLYBDENUM CORROSION RESISTING STEEL (PRECIPITATION HARDENING) BILLETS, BARS, FORGINGS AND PARTS (1270 MPA TO 1470 MPA)
    BS S151(1975) : 1975 AEROSPACE SERIES - SPECIFICATION FOR CHROMIUM-NICKEL-MOLYBDENUM-VANADIUM HEAT-RESISTING STEEL BILLETS, BARS, FORGINGS AND PARTS - (930-1130 MPA: LIMITING RULING SECTION 150 MM) - (CR 12, NI 2.5, MO 1.7, V 0.3)
    BS 2S201(2004) : 2004 CARBON STEEL WIRE ROD, PATENTED COLD DRAWN CARBON STEEL WIRE AND SPRINGS - HIGH DUTY UNGROUND WIRE - SPECIFICATION
    BS W13(1973) : 1973 AEROSPACE SERIES - SPECIFICATION FOR PREFORMED CORROSION-RESISTING STEEL WIRE ROPE (ISO DIAMETERS AND STRENGTHS)
    BS 5T100(2010) : 2010 AEROSPACE SERIES - PROCEDURE FOR INSPECTION, TESTING AND ACCEPTANCE OF SEAMLESS STEEL TUBES AND TUBESTOCK
    BS 2S204(2004) : 2004 CHROMIUM-VANADIUM STEEL WIRE ROD, WIRE AND SPRINGS - HIGH DUTY GROUND WIRE - HARDENED AND TEMPERED - SPECIFICATION
    14/30311853 DC : 0 BS 5S 99:1994+A1 - SPECIFICATION FOR 2.5% NICKEL-CHROMIUM-MOLYBDENUM (HIGH CARBON) STEEL BILLETS, BARS, FORGINGS AND PARTS (1230-1420 MPA: LIMITING RULING SECTION 150 MM)
    BS 3S98(2014) : 2014 SPECIFICATION FOR 2.5% NICKEL-CHROMIUM CHROMIUM-MOLYBDENUM (HIGH CARBON) STEEL BILLETS, BARS, FORGINGS AND PARTS (1160 - 1310 MPA: LIMITING RULING SECTION 155 MM)
    BS 2S203(2004) : 2004 CARBON STEEL WIRE ROD, WIRE AND SPRINGS - HIGH DUTY UNGROUND WIRE - HARDENED AND TEMPERED - SPECIFICATION
    BS S134(1965) : 1965 AEROSPACE SERIES - 3 PER CENT CHROMIUM-MOLYBDENUM-VANADIUM STEEL (AIR HARDENING) (1554 MPA: LIMITING RULING SECTION 29 MM)
    BS 4S500(2010) : 2010 AEROSPACE SERIES - PROCEDURE FOR INSPECTION, TESTING AND ACCEPTANCE OF STEEL SHEET AND STRIP
    14/30287577 DC : 0 BS 3S 98 - SPECIFICATION FOR 2.5% NICKEL-CHROMIUM-MOLYBDENUM (HIGH CARBON) STEEL BILLETS, BARS, FORGING AND PARTS 1160-1310 MPA: LIMITING RULING SECTION
    BS S160(1990) : 1990 SPECIFICATION FOR CHROMIUM-NICKEL CORROSION-RESISTING STEEL - BRIGHT BARS AND PARTS (540 MPA, LIMITING RULING SECTION 160 MM) (CR 18, NI 10.5, CONTROLLED NITROGEN CONTENT)
    BS 2S205(2004) : 2004 AUSTENITIC CHROMIUM-NICKEL STEEL WIRE ROD, WIRE AND SPRINGS - SPECIFICATION
    BS S156(1976) : 1976 SPECIFICATION FOR 4% NICKEL-CHROMIUM-MOLYBDENUM CASE-HARDENING STEEL (VACUUM ARC REMELTED) BILLETS, BARS, FORGINGS AND PARTS (1320-1520 MPA)
    BS S162(1990) : 1990 SPECIFICATION FOR 18% NICKEL-COBALT-MOLYBDENUM MARAGING STEEL FOR FORGING STOCK, FORGINGS, BARS AND PARTS (1800 MPA: DOUBLE VACUUM MELTED)
    14/30311855 DC : 0 BS 3S 144:1995+A2 - SPECIFICATION FOR CHROMIUM-NICKEL-COPPER-MOLYBDENUM CORROSION RESISTING STEEL (PRECIPITATION HARDENING) BILLETS, BARS, FORGINGS AND PARTS (1130-1330 MPA)
    BS S157(1976) : 1976 AEROSPACE SERIES - SPECIFICATION FOR 3% NICKEL-CHROMIUM-MOLYBDENUM CASE-HARDENING STEEL BILLETS, BARS, FORGINGS AND PARTS (1180-1380 MPA)
    BS 5S99(1994) : 1994 SPECIFICATION FOR 2.5% NICKEL-CHROMIUM-MOLYBDENUM (HIGH CARBON) STEEL BILLETS, BARS, FORGINGS AND PARTS (1230-1420 MPA: LIMITING RULING SECTION 150 MM)
    BS S155(1976) : 1976 AEROSPACE SERIES - SPECIFICATION FOR NICKEL-SILICON-CHROMIUM-MOLYBDENUM-VANADIUM STEEL (VACUUM ARC REMELTED) BILLETS, BARS, FORGINGS AND PARTS - (1900-2100 MPA: LIMITING RULING SECTION 75 MM)
    BS 2S202(2004) : 2004 CARBON STEEL WIRE ROD, PATENTED COLD DRAWN CARBON STEEL WIRE AND SPRINGS - HIGH DUTY GROUND WIRE - SPECIFICATION
    BS 3S144(1995) : 1995 SPECIFICATION FOR CHROMIUM-NICKEL-COPPER-MOLYBDENUM CORROSION RESISTING STEEL (PRECIPITATION HARDENING) BILLETS, BARS, FORGINGS AND PARTS (1130 MPA TO 1330 MPA)
    BS 2S515(1969) : 1969 SPECIFICATION FOR CARBON-MANGANESE STEEL SHEET AND STRIP (SOFTENED) (FOR USE IN THE SOFTENED CONDITION: 460/600 MPA) (SUITABLE FOR WELDING)

    Standards Referencing This Book - (Show below) - (Hide below)

    BS EN 2002-2 : 2005 AEROSPACE SERIES - METALLIC MATERIALS - TEST METHODS - PART 2: TENSILE TESTING AT ELEVATED TEMPERATURE
    BS EN 10017 : 2004 STEEL ROD FOR DRAWING AND/OR COLD ROLLING - DIMENSIONS AND TOLERANCES
    BS EN 10059 : 2003 HOT ROLLED SQUARE STEEL BARS FOR GENERAL PURPOSES - DIMENSIONS AND TOLERANCES ON SHAPE AND DIMENSIONS
    BS EN ISO 642 : 1999 STEEL HARDENABILITY TEST BY END QUENCHING (JOMINY TEST)
    BS EN ISO 6506-1:2014 Metallic materials. Brinell hardness test Test method
    BS 131-1(1961) : 1961 METHODS FOR NOTCHED BAR TESTS - PART 1: THE IZOD IMPACT TEST ON METALS
    BS 970-1(1996) : 1996 SPECIFICATION FOR WROUGHT STEELS FOR MECHANICAL AND ALLIED ENGINEERING PURPOSES - GENERAL INSPECTION AND TESTING PROCEDURES AND SPECIFIC REQUIREMENTS FOR CARBON, CARBON MANGANESE, ALLOY AND STAINLESS STEELS
    BS EN ISO 6508-1:2015 METALLIC MATERIALS - ROCKWELL HARDNESS TEST - PART 1: TEST METHOD (ISO 6508-1:2016)
    BS EN 10003-1 : 1995 METALLIC MATERIALS - BRINELL HARDNESS TEST - TEST METHOD
    BS 4490(1989) : AMD 8305 METHODS FOR MICROGRAPHIC DETERMINATION OF THE GRAIN SIZE OF STEEL
    BS M54(1982) : 1982 SPECIFICATION FOR TEMPERATURE CONTROL IN THE HEAT TREATMENT OF METALS
    BS EN ISO 6507-1:2005 METALLIC MATERIALS - VICKERS HARDNESS TEST - PART 1: TEST METHOD
    BS EN 10243-1 : 1999 STEEL DIE FORGINGS - TOLERANCES ON DIMENSIONS - PART 1: DROP AND VERTICAL PRESS FORGINGS
    BS 4114(1967) : 1967 SPECIFICATION FOR DIMENSIONAL AND QUANTITY TOLERANCES FOR STEEL DROP AND PRESS FORGINGS AND FOR UPSET FORGINGS MADE ON HORIZONTAL FORGING MACHINES
    BS 6200-2.1(1993) : 1993 SAMPLING AND ANALYSIS OF IRON, STEEL AND OTHER FERROUS METALS - SAMPLING AND SAMPLE PREPARATION - METHODS FOR IRON AND STEEL
    BS EN 2002-005 : 2007 AEROSPACE SERIES - TEST METHODS FOR METALLIC MATERIALS - PART 005: UNINTERRUPTED CREEP AND STRESS-RUPTURE TESTING
    BS EN ISO 148-2:2016 Metallic materials. Charpy pendulum impact test Verification of testing machines
    SAE AMS 2301 : 2015 STEEL CLEANLINESS, AIRCRAFT QUALITY MAGNETIC PARTICLE INSPECTION PROCEDURE
    BS 970-2(1988) : 1988 WROUGHT STEELS FOR MECHANICAL AND ALLIED ENGINEERING PURPOSES - REQUIREMENTS FOR STEELS FOR THE MANUFACTURE OF HOT FORMED SPRINGS
    BS EN 4179:2017 (published 2017-01) Aerospace series. Qualification and approval of personnel for non-destructive testing
    BS 6285:1982 Method for the macrographic examination of steel by sulphur print (Baumann method)
    BS EN ISO 643:2012 STEELS - MICROGRAPHIC DETERMINATION OF THE APPARENT GRAIN SIZE
    BS 2A100(1968) : 1968 SPECIFICATION FOR GENERAL REQUIREMENTS FOR BOLTS AND NUTS OF TENSILE STRENGTH NOT EXCEEDING 180000 IBF/IN2 (125 HBAR)
    SAE AMS 2750 : 2012 PYROMETRY
    BS EN 10058:2003 HOT ROLLED FLAT STEEL BARS FOR GENERAL PURPOSES - DIMENSIONS AND TOLERANCES ON SHAPE AND DIMENSIONS
    BS EN 10218-1:2012 (published 2012-01) Steel wire and wire products. General Test methods
    BS EN 10060 : 2003 HOT ROLLED ROUND STEEL BARS FOR GENERAL PURPOSES - DIMENSIONS AND TOLERANCES ON SHAPE AND DIMENSIONS
    BS 6533(1984) : 1984 GUIDE TO MACROSCOPIC EXAMINATION OF STEEL BY ETCHING WITH STRONG MINERAL ACIDS
    BS EN 10061 : 2003 HOT ROLLED HEXAGON STEEL BARS FOR GENERAL PURPOSES - DIMENSIONS AND TOLERANCES ON SHAPE AND DIMENSIONS
    BS 4437(1987) : 1987 METHOD FOR DETERMINING HARDENABILITY OF STEEL BY END QUENCHING (JOMINY TEST)
    BS 6200-2.2(1993) : 1993 SAMPLING AND ANALYSIS OF IRON, STEEL AND OTHER FERROUS METALS - SAMPLING AND SAMPLE PREPARATION - METHODS FOR FERROALLOYS AND OTHER ALLOYING ADDITIVES
    BS 6617-1(1985) : 1985 DETERMINATION OF DECARBURIZATION IN STEEL - METHODS FOR DETERMINING DECARBURIZATION BY MICROSCOPIC AND MICRO HARDNESS TECHNIQUES
    BS 131-4(1972) : 1972 NOTCHED BAR TESTS - CALIBRATION OF PENDULUM IMPACT TESTING MACHINES FOR METALS
    BS EN 10108 : 2004 ROUND STEEL ROD FOR COLD HEADING AND COLD EXTRUSION - DIMENSIONS AND TOLERANCES
    BS EN 2002-1 : 2005 AEROSPACE SERIES - METALLIC MATERIALS - TEST METHODS - PART 1: TENSILE TESTING AT AMBIENT TEMPERATURE
    BS EN ISO 3887:2003 STEELS - DETERMINATION OF DEPTH OF DECARBURIZATION
    BS 5046(1974) : 1974 METHOD FOR THE ESTIMATION OF EQUIVALENT DIAMETERS IN THE HEAT TREATMENT OF STEEL
    BS EN 10243-2 : 1999 STEEL DIE FORGINGS - TOLERANCES ON DIMENSIONS - PART 2 - UPSET FORGINGS MADE ON HORIZONTAL FORGING MACHINES
    BS EN 10045-1 : 1990 METALLIC MATERIALS - CHARPY IMPACT TEST - TEST METHOD (V AND U-NOTCHES)
    BS 4545(1970) : 1970 METHODS FOR MECHANICAL TESTING OF STEEL WIRE
    BS EN 10092-1 : 2003 HOT ROLLED SPRING STEEL FLAT BARS - PART 1: FLAT BARS - DIMENSIONS AND TOLERANCES ON SHAPE AND DIMENSIONS
    BS EN 10109-1 : 1996 METALLIC MATERIALS HARDNESS TEST - ROCKWELL TEST (SCALES A, B, C, D, E, F, G, H, K) AND ROCKWELL SUPERFICIAL TEST (SCALES 15N, 30N, 45N, 15T, 30T, AND 45T)
    BS 4A 4:1966 TEST PIECES AND TEST METHODS FOR METALLIC MATERIALS FOR AIRCRAFT - METRIC UNITS
    BS 1957:1953 PRESENTATION OF NUMERICAL VALUES (FINENESS OF EXPRESSION; ROUNDING OF NUMBERS)
    BS EN 10278:1999 Dimensions and tolerances of bright steel products
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