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BS EN 1012-3:2013

Current
Current

The latest, up-to-date edition.

Compressors and vacuum pumps. Safety requirements Process compressors
Available format(s)

Hardcopy , PDF

Language(s)

English

Published date

30-11-2013

Foreword
Introduction
1 Scope
2 Normative references
3 Terms and definitions
4 List of significant hazards - Hazard analysis
  and risk assessment
5 Safety requirements and/or protective measures
6 Verification of safety requirements and/or
  protective measures
7 Information for use
Annex A (informative) - Graphical symbols
Annex B (informative) - Measure to ensure a
        safety function while testing a safety
        device (example)
Annex C (informative) - Guide to the application
        of current standards to the functional safety
        on safety related control of process
        compressors or compressor units
Annex ZA (informative) - Relationship between
         this European Standard and the Essential
         Requirements of EU Directive 2006/42/EC
Bibliography

Defines all significant hazards, hazardous situations and events relevant to the design, installation, operation, maintenance, dismantling and disposal of process gas compressors and process gas compressor units, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer.

This European Standard is applicable to process gas compressors and process gas compressor units having an operating pressure greater than 0,5 bar (gauge), an input shaft power greater than 0,5 kW and designed to compress all gases other than air, nitrogen or inert gases which are covered in Part 1. This document deals with all significant hazards, hazardous situations and events relevant to the design, installation, operation, maintenance, dismantling and disposal of process gas compressors and process gas compressor units, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4).

This part of EN 1012 includes under the general term compressor units those machines which comprise:

  • the compressor;

  • a drive system including the prime mover;

  • any component or device supplied which is necessary for operation.

This part of EN 1012 is not applicable to compressors which are manufactured before the date of publication of this document by CEN.

The requirements of this European Standard do not take into account the interaction between the compressor/compressor unit and other processes carried out on site.

Excluded are:

  • refrigerant compressors used in refrigerating systems or heat pumps for which the safety requirements are given in EN 60335-2-34 or EN 12693;

  • the specification of performance levels and/or safety integrity levels for safety related parts of control systems.

Performance levels and/or safety integrity levels are an important aspect of compressor design and should be determined by the manufacturer and the user based on a risk assessment (see Introduction).

This European Standard does not cover those safety aspects of road transport dealt with by EC legislation for trailers.

Committee
MCE/8/-/1
DevelopmentNote
Supersedes 13/30273033 DC. (11/2013)
DocumentType
Standard
Pages
110
PublisherName
British Standards Institution
Status
Current
Supersedes

Standards Relationship
EN 1012-3:2013 Identical

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EN 1127-1:2011 Explosive atmospheres - Explosion prevention and protection - Part 1: Basic concepts and methodology
EN 61511-2:2017 Functional safety - Safety instrumented systems for the process industry sector - Part 2: Guidelines for the application of IEC 61511-1
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IEC 61511-3:2016 Functional safety - Safety instrumented systems for the process industry sector - Part 3: Guidance for the determination of the required safety integrity levels
EN 15198:2007 Methodology for the risk assessment of non-electrical equipment and components for intended use in potentially explosive atmospheres
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ISO 15156-1:2015 Petroleum and natural gas industries Materials for use in H2S-containing environments in oil and gas production Part 1: General principles for selection of cracking-resistant materials
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EN ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk reduction (ISO 12100:2010)
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EN 60079-14:2014/AC:2016 EXPLOSIVE ATMOSPHERES - PART 14: ELECTRICAL INSTALLATIONS DESIGN, SELECTION AND ERECTION (IEC 60079-14:2013/COR1:2016)
EN ISO 13849-2:2012 Safety of machinery - Safety-related parts of control systems - Part 2: Validation (ISO 13849-2:2012)
ISO 10440-1:2007 Petroleum, petrochemical and natural gas industries — Rotary-type positive-displacement compressors — Part 1: Process compressors
EN ISO 13849-1:2015 Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design (ISO 13849-1:2015)
ISO 4414:2010 Pneumatic fluid power General rules and safety requirements for systems and their components
ISO 13850:2015 Safety of machinery Emergency stop function Principles for design
IEC 61508-6:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 6: Guidelines on the application of IEC 61508-2 and IEC 61508-3 (see Functional Safety and IEC 61508)
IEC 61310-1:2007 Safety of machinery - Indication, marking and actuation - Part 1: Requirements for visual, acoustic and tactile signals
VDMA 4315-1 : 2013 TURBOMACHINERY AND GENERATORS - APPLICATION OF THE PRINCIPLES OF FUNCTIONAL SAFETY - PART 1: METHODS FOR DETERMINATION OF THE NECESSARY RISK REDUCTION
EN 626-1:1994+A1:2008 Safety of machinery - Reduction of risks to health from hazardous substances emitted by machinery - Part 1: Principles and specifications for machinery manufacturers
ISA TR84.00.02-2 : 2002 SAFETY INSTRUMENTED FUNCTIONS (SIF) - SAFETY INTEGRITY LEVEL (SIL) EVALUATION TECHNIQUES - PART 2: DETERMINING THE SIL OF A SIF VIA SIMPLIFIED EQUATIONS
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EN 13463-5:2011 Non-electrical equipment intended for use in potentially explosive atmospheres - Part 5: Protection by constructional safety 'c'
IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 1: General requirements (see Functional Safety and IEC 61508)
ISO 7000:2014 Graphical symbols for use on equipment Registered symbols
IEC 62061:2005+AMD1:2012+AMD2:2015 CSV Safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic control systems
EN 837-1:1996/AC:1998 PRESSURE GAUGES - BOURDON TUBE PRESSURE GAUGES - DIMENSIONS, METROLOGY, REQUIREMENTS AND TESTING
ISO 13732-3:2005 Ergonomics of the thermal environment Methods for the assessment of human responses to contact with surfaces Part 3: Cold surfaces
EN 837-2:1997 Pressure gauges - Part 2: Selection and installation recommendations for pressure gauges
EN ISO 4413:2010 Hydraulic fluid power - General rules and safety requirements for systems and their components (ISO 4413:2010)
ISO 14122-2:2016 Safety of machinery — Permanent means of access to machinery — Part 2: Working platforms and walkways
ISO 8573-4:2001 Compressed air Part 4: Test methods for solid particle content
IEC 61508-7:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 7: Overview of techniques and measures (see Functional Safety and IEC 61508)
EN 1998-1:2004/A1:2013 EUROCODE 8: DESIGN OF STRUCTURES FOR EARTHQUAKE RESISTANCE - PART 1: GENERAL RULES, SEISMIC ACTIONS AND RULES FOR BUILDINGS
EN 837-3:1996 Pressure gauges - Part 3: Diaphragm and capsule pressure gauges - Dimensions, metrology, requirements and testing
EN ISO 11688-1:2009 Acoustics - Recommended practice for the design of low-noise machinery and equipment - Part 1: Planning (ISO/TR 11688-1:1995)
EN ISO 14122-1:2016 Safety of machinery - Permanent means of access to machinery - Part 1: Choice of fixed means and general requirements of access (ISO 14122-1:2016)
ISO 13849-1:2015 Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design
ISO/TR 11688-2:1998 Acoustics Recommended practice for the design of low-noise machinery and equipment Part 2: Introduction to the physics of low-noise design
EN 61310-1:2008 Safety of machinery - Indication, marking and actuation - Part 1: Requirements for visual, acoustic and tactile signals
IEC 61000-6-2 : 3.0:2016 ELECTROMAGNETIC COMPATIBILITY (EMC) - PART 6-2: GENERIC STANDARDS - IMMUNITY STANDARD FOR INDUSTRIAL ENVIRONMENTS
EN ISO 7010 : 2012 AMD 7 2017 GRAPHICAL SYMBOLS - SAFETY COLOURS AND SAFETY SIGNS - REGISTERED SAFETY SIGNS (ISO 7010:2011/AMD 7:2016)
IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 2: Requirements for electrical/electronic/programmable electronic safety-related systems (see Functional Safety and IEC 61508)
EN 286-1:1998/A2:2005 SIMPLE UNFIRED PRESSURE VESSELS DESIGNED TO CONTAIN AIR OR NITROGEN - PART 1: PRESSURE VESSELS FOR GENERAL PURPOSES
EN 1998-4:2006 Eurocode 8 - Design of structures for earthquake resistance - Part 4: Silos, tanks and pipelines
DIN 4844-2:2012-12 Graphical symbols - Safety colours and safety signs - Part 2: Registered safety signs
EN ISO 10439:2002 Petroleum, chemical and gas service industries - Centrifugal compressors (ISO 10439:2002)
EN ISO 4126-1:2013/A1:2016 SAFETY DEVICES FOR PROTECTION AGAINST EXCESSIVE PRESSURE - PART 1: SAFETY VALVES (ISO 4126-1:2013/AMD 1:2016)
EN ISO 16852:2016 Flame arresters - Performance requirements, test methods and limits for use (ISO 16852:2016)
ISA TR84.00.02-1 : 2002 SAFETY INSTRUMENTED FUNCTIONS (SIF) - SAFETY INTEGRITY LEVEL (SIL) EVALUATION TECHNIQUES - PART 1: INTRODUCTION
ISO 3864-4:2011 Graphical symbols Safety colours and safety signs Part 4: Colorimetric and photometric properties of safety sign materials
EN 60204-1 : 2006 COR 2010 SAFETY OF MACHINERY - ELECTRICAL EQUIPMENT OF MACHINES - PART 1: GENERAL REQUIREMENTS
EN 61508-4:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 4: Definitions and abbreviations
ISO 10439:2002 Petroleum, chemical and gas service industries Centrifugal compressors

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