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  • CSA HPIT 2-2017

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    Dispensing systems and components for fueling hydrogen powered industrial trucks

    Available format(s):  Hardcopy, PDF

    Language(s):  English

    Published date:  01-01-2017

    Publisher:  Canadian Standards Association

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    Table of Contents - (Show below) - (Hide below)

    Preface
    1 Scope
    2 Reference publications
    3 Definitions
    4 Safety requirements and protective measures
    5 Design and construction of HPIT dispensing systems
    6 Manuals
    7 Maintenance requirements
    8 Type tests
    9 Quality assurance
    10 Design by rule for HPIT dispensers
    Annex A - Material compatibility and hydrogen embrittlement
              (Informative)
    Annex B - Design by Rule (Informative)

    Abstract - (Show below) - (Hide below)

    Pertains to: a) the mechanical and electrical features of dispensers, which includes the control system and any ancillary equipment, used to dispense compressed hydrogen gas for hydrogen powered industrial trucks (HPITs) used for mobility/propulsion in a non-public application; and b) systems that refuel hydrogen powered industrial vehicles to a service pressure of 25 and 35 MPa at a refueling rate of no more than 33 g/second.

    Scope - (Show below) - (Hide below)

    Preface This is the first edition of CSA HPIT 2, Dispensing systems and components for fueling hydrogen powered industrial trucks. ? Scope 1.1 This Standard applies to: a) the mechanical and electrical features of dispensers, which includes the control system and any ancillary equipment, used to dispense compressed hydrogen gas for hydrogen powered industrial trucks (HPITs) used for mobility/propulsion in a non-public application; b) systems that refuel hydrogen powered industrial vehicles to a service pressure of 25 and 35 MPa at a refueling rate of no more than 33 g/second. 1.2 The requirements of this Standard are not intended to constrain innovation. When considering fuels, materials, designs, or constructions not specifically dealt with in this Standard, these alternatives are to be evaluated as to their ability to yield levels of safety and performance equivalent to or better than those prescribed by this Standard. 1.3 A hydrogen powered industrial truck (HPIT) is an electric industrial truck that is powered by a fuel cell system. These vehicles include the following: a) electric fork lift trucks; b) airport tuggers; c) yard trucks; d) refrigerated trucks (reefer units); and e) auxiliary power units (APUs). 1.4 This Standard does not apply to dispensers intended for the refueling of automotive vehicles or heavy duty surface vehicles. Note: HPIT dispenser should not be used to refuel vehicles requiring SAE J2601-1 or SAE J2601-2 fueling protocols. 1.5 This Standard does not apply to residential fueling appliances. 1.6 In the case of conflict between this Standard and Federal, Provincial, State, or Local requirements, the governmental requirements take precedence. 1.7 This Standard contains SI (Metric) units with corresponding yard/pound quantities, the purpose being to allow the standard to be used in SI (Metric) units. If a value for a measurement and a corresponding value in other units are stated, the first stated value is to be regarded as the requirement. The given corresponding value may be approximate. If a value for a measurement and a corresponding valve in other units are both specified as a quoted marking requirement, the first stated unit, or both are to be provided. Note: IEEE/ASTM SI 10 or ISO 80000-1 was used as a guide in making metric conversions to yard/pound quantities. 1.8 All references to pressure throughout this Standard are to be considered gauge pressure unless otherwise specified. 1.9 In this Standard, "shall" is used to express a requirement, i.e., a provision that the user is obliged to satisfy in order to comply with the standard; "should" is used to express a recommendation or that which is advised but not required; "may" is used to express an option or that which is permissible within the limits of the standard; and "can" is used to express possibility or capability. Notes accompanying clauses do not include requirements or alternative requirements; the purpose of a note accompanying a clause is to separate from the text explanatory or informative material. Notes to tables and figures are considered part of the table or figure and may be written as requirements. Annexes are designated normative (mandatory) or informative (non-mandatory) to define their application.

    General Product Information - (Show below) - (Hide below)

    Document Type Standard
    Publisher Canadian Standards Association
    Status Current

    Standards Referencing This Book - (Show below) - (Hide below)

    IEC 61025:2006 Fault tree analysis (FTA)
    ISO/TR 15916:2015 Basic considerations for the safety of hydrogen systems
    ANSI S1.23 : 1976 DESIGNATION OF SOUND POWER EMITTED BY MACHINERY AND EQUIPMENT, METHOD FOR THE
    CSA HGV 3.1 : 2013 FUEL SYSTEM COMPONENTS FOR COMPRESSED HYDROGEN GAS POWERED VEHICLES
    UL 60691 : 4 THERMAL-LINKS - REQUIREMENTS AND APPLICATION GUIDE
    CSA HGV 4.6 : 2013 MANUALLY OPERATED VALVES FOR USE IN GASEOUS HYDROGEN VEHICLE FUELING STATIONS
    IEC 60812:2006 Analysis techniques for system reliability - Procedure for failure mode and effects analysis (FMEA)
    UL 498 : 16ED 2017 ATTACHMENT PLUGS AND RECEPTACLES
    ANSI S1.4 : 1983 SPECIFICATION FOR SOUND LEVEL METERS
    ASME PV CODE SET : 2017 BOILER AND PRESSURE VESSEL CODE - COMPLETE SET
    NFPA 79 : 2015 ELECTRICAL STANDARD FOR INDUSTRIAL MACHINERY
    UL 60335-1 : 6ED 2016-10 SAFETY OF HOUSEHOLD AND SIMILAR ELECTRICAL APPLIANCES - PART 1: GENERAL REQUIREMENTS
    CSA HPIT 1 : 2015 COMPRESSED HYDROGEN POWERED INDUSTRIAL TRUCK ON-BOARD FUEL STORAGE AND HANDLING COMPONENTS
    UL 795 : 8 COMMERCIAL-INDUSTRIAL GAS HEATING EQUIPMENT
    IEC 61508-5:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 5: Examples of methods for the determination of safety integrity levels (see Functional Safety and IEC 61508)
    IEC 60079-10-1:2015 Explosive atmospheres - Part 10-1: Classification of areas - Explosive gas atmospheres
    IEC 61508-4:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 4: Definitions and abbreviations (see Functional Safety and IEC 61508)
    IEC 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 3: Software requirements (see Functional Safety and IEC 61508)
    ASME B40.100 : 2013 Pressure Gauges and Gauge Attachments (B40.100 - 2013)
    ANSI/CSA CHMC 1-2014 (R2018) Test methods for evaluating material compatibility in compressed hydrogen applications - Metals
    NFPA 496 : 2017 PURGED AND PRESSURIZED ENCLOSURES FOR ELECTRICAL EQUIPMENT
    AS IEC 61882:2017 Hazard and operability studies (HAZOP studies) - Application guide
    SAE J 2600 : 2015 Compressed Hydrogen Surface Vehicle Fueling Connection Devices
    IEEE/ASTM SI 10 : 2010 METRIC PRACTICE
    SAE J 2601 : 2016 FUELING PROTOCOLS FOR LIGHT DUTY GASEOUS HYDROGEN SURFACE VEHICLES
    UL 723 : 2010 TEST FOR SURFACE BURNING CHARACTERISTICS OF BUILDING MATERIALS
    UL 508 : 1999 INDUSTRIAL CONTROL EQUIPMENT
    CSA HGV 4.4 : 2013(R2018) STANDARD FOR BREAKAWAY DEVICES FOR COMPRESSED HYDROGEN DISPENSING HOSES AND SYSTEMS
    API 521 : 2014 PRESSURE-RELIEVING AND DEPRESSURING SYSTEMS
    NFPA 274 : 2013 TEST METHOD TO EVALUATE FIRE PERFORMANCE CHARACTERISTICS OF PIPE INSULATION
    ASME B31E : 2008 STANDARD FOR THE SEISMIC DESIGN AND RETROFIT OF ABOVE-GROUND PIPING SYSTEMS
    SAE J 1739 : 2009 POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS IN DESIGN (DESIGN FMEA), POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS IN MANUFACTURING AND ASSEMBLY PROCESSES (PROCESS FMEA)
    UL 60950-1 : 2 INFORMATION TECHNOLOGY EQUIPMENT - SAFETY - PART 1: GENERAL REQUIREMENTS
    IEC 60529:1989+AMD1:1999+AMD2:2013 CSV Degrees of protection provided by enclosures (IP Code)
    ASCE 7 10 : 2010 MINIMUM DESIGN LOADS FOR BUILDINGS AND OTHER STRUCTURES
    CSA HGV 4.7:2013:(R2018) AUTOMATIC VALVES FOR USE IN GASEOUS HYDROGEN VEHICLE FUELING STATIONS
    API 941 : 2016 STEELS FOR HYDROGEN SERVICE AT ELEVATED TEMPERATURES AND PRESSURES IN PETROLEUM REFINERIES AND PETROCHEMICAL PLANTS
    UL 1998 : 3 SOFTWARE IN PROGRAMMABLE COMPONENTS
    ANSI S1.10 : 66(R2001) AMERICAN NATIONAL STANDARD METHOD FOR THE CALIBRATION OF MICROPHONES
    UL 2111 : 1 OVERHEATING PROTECTION FOR MOTORS
    NFPA 70 : 2017 NATIONAL ELECTRICAL CODE
    ASME B31.3:2016 PROCESS PIPING
    ISO 80000-1:2009 Quantities and units Part 1: General
    ISO 11114-4:2017 Transportable gas cylinders Compatibility of cylinder and valve materials with gas contents Part 4: Test methods for selecting steels resistant to hydrogen embrittlement
    UL 991 : 3 TESTS FOR SAFETY-RELATED CONTROLS EMPLOYING SOLID-STATE DEVICES
    SAE J 2601/2 : 2014 FUELING PROTOCOL FOR GASEOUS HYDROGEN POWERED HEAVY DUTY VEHICLES
    IEC 61508-6:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 6: Guidelines on the application of IEC 61508-2 and IEC 61508-3 (see Functional Safety and IEC 61508)
    ASTM D 7606 : 2011 Standard Practice for Sampling of High Pressure Hydrogen and Related Fuel Cell Feed Gases
    IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 1: General requirements (see Functional Safety and IEC 61508)
    ASME B31.12 : 2014 HYDROGEN PIPING AND PIPELINES
    SAE J 2719 : 2005(R2015) HYDROGEN FUEL QUALITY FOR FUEL CELL VEHICLES
    IEC 61032:1997 Protection of persons and equipment by enclosures - Probes for verification
    IEC 61508-7:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 7: Overview of techniques and measures (see Functional Safety and IEC 61508)
    CGA S 1.3 : 2008 PRESSURE RELIEF DEVICE STANDARDS - PART 3: STATIONARY STORAGE CONTAINERS FOR COMPRESSED GASES
    CSA HGV 4.2 : 2013 HOSES FOR COMPRESSED HYDROGEN FUEL STATIONS, DISPENSERS AND VEHICLE FUEL SYSTEMS
    IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 2: Requirements for electrical/electronic/programmable electronic safety-related systems (see Functional Safety and IEC 61508)
    AIAA G 095 : 2004 GUIDE TO SAFETY OF HYDROGEN AND HYDROGEN SYSTEMS
    NFPA 2 : 2016 HYDROGEN TECHNOLOGIES CODE
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