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DD ISO/TS 15869:2009

Current
Current

The latest, up-to-date edition.

Gaseous hydrogen and hydrogen blends. Land vehicle fuel tanks
Available format(s)

Hardcopy , PDF

Language(s)

English

Published date

31-03-2009

Foreword
Introduction
1 Scope
2 Normative references
3 Terms and definitions
4 Service conditions
   4.1 General
   4.2 Expected service
   4.3 Working pressure
   4.4 Maximum filling pressure
   4.5 Filling cycles
   4.6 Design temperature
   4.7 Gas composition
   4.8 External surfaces
   4.9 Fire effects
5 Information to be recorded
   5.1 General
   5.2 Statement of service
   5.3 Design drawings and information
   5.4 Stress analysis report
   5.5 Material property data
   5.6 Fire protection
   5.7 Manufacturing data
6 Materials
   6.1 Compatibility
   6.2 Steel
   6.3 Stainless steels
   6.4 Aluminium alloys
   6.5 Resins
   6.6 Fibres
   6.7 Plastic liners
   6.8 Metal end bosses
7 Design requirements
   7.1 General
   7.2 Test pressure
   7.3 Burst pressure and fibre stress ratio
   7.4 Stress analysis
   7.5 Maximum defect size
   7.6 Fire protection
8 Construction and workmanship
   8.1 Materials
   8.2 Type 3 metal liner
   8.3 Neck threads, neck ring, foot ring, attachment for
        support
   8.4 Forming
   8.5 Fibre winding
   8.6 Curing of thermosetting resins
   8.7 Auto-frettage
   8.8 Exterior environmental protection
9 Type (qualification) tests
   9.1 Qualification of new designs
   9.2 Generic type tests
   9.3 Exemptions to generic type tests
   9.4 Qualification of design changes
   9.5 Alternative type tests
10 Production and batch tests
   10.1 Production tests
   10.2 Batch tests
   10.3 Failure to meet batch and production test requirements
11 Markings
12 Preparation for dispatch
Annex A (informative) - Rationale for number of filling cycles
Annex B (normative) - Test methods and acceptance criteria
Annex C (informative) - Verification of stress ratios using strain
                      gauges
Annex D (informative) - NDE defect size by flawed fuel tank cycling
Annex E (normative) - Alternative type tests
Bibliography

Defines the requirements for lightweight refillable fuel tanks intended for the onboard storage of high-pressure compressed gaseous hydrogen or hydrogen blends on land vehicles.

This International Standard specifies the requirements for lightweight refillable fuel tanks intended for the on-board storage of high-pressure compressed gaseous hydrogen or hydrogen blends on land vehicles.

This International Standard is not intended as a specification for fuel tanks used for solid, liquid hydrogen or hybrid cryogenic high-pressure hydrogen storage applications.

This International Standard is applicable for fuel tanks of steel, stainless steel, aluminium or non-metallic construction material, using any design or method of manufacture suitable for its specified service conditions.

This International Standard applies to the following types of fuel tank designs:

  • Type 1: metal fuel tanks;

  • Type 2: hoop-wrapped composite fuel tanks with a metal liner;

  • Type 3: fully wrapped composite fuel tanks with a metal liner;

  • Type 4: fully wrapped composite fuel tanks with no metal liner.

Committee
PVE/3/8
DocumentType
Standard
Pages
52
PublisherName
British Standards Institution
Status
Current

Standards Relationship
ISO/TS 15869:2009 Identical

ISO 7225:2005 Gas cylinders Precautionary labels
ISO/TR 15916:2015 Basic considerations for the safety of hydrogen systems
ASTM D 3418 : 2015 : REDLINE Standard Test Method for Transition Temperatures and Enthalpies of Fusion and Crystallization of Polymers by Differential Scanning Calorimetry
ISO 6506-1:2014 Metallic materials Brinell hardness test Part 1: Test method
ISO 11114-1:2012 Gas cylinders Compatibility of cylinder and valve materials with gas contents Part 1: Metallic materials
ISO 2808:2007 Paints and varnishes Determination of film thickness
EN 12862:2000 Transportable gas cylinders - Specification for the design and construction of refillable transportable welded aluminium alloy gas cylinders
EN 1964-3:2000 Transportable gas cylinders - Specification for the design and construction of refillable transportable seamless steel gas cylinders of water capacities from 0,5 litre up to and including 150 litres - Part 3: Cylinders made of seamless stainless steel with an Rm value of less than 1100 MPa
EN 13322-2:2003/A1:2006 TRANSPORTABLE GAS CYLINDERS - REFILLABLE WELDED STEEL GAS CYLINDERS - DESIGN AND CONSTRUCTION - PART 2: STAINLESS STEEL
ISO 527-2:2012 Plastics — Determination of tensile properties — Part 2: Test conditions for moulding and extrusion plastics
ISO 7866:2012 Gas cylinders — Refillable seamless aluminium alloy gas cylinders — Design, construction and testing
ISO/TS 14687-2:2008 Hydrogen fuel Product specification Part 2: Proton exchange membrane (PEM) fuel cell applications for road vehicles
ASTM G 154 : 2016 : REDLINE Standard Practice for Operating Fluorescent Ultraviolet (UV) Lamp Apparatus for Exposure of Nonmetallic Materials
ISO 4624:2016 Paints and varnishes — Pull-off test for adhesion
ISO 9809-2:2010 Gas cylinders Refillable seamless steel gas cylinders Design, construction and testing Part 2: Quenched and tempered steel cylinders with tensile strength greater than or equal to 1 100 MPa
ISO 11114-4:2017 Transportable gas cylinders Compatibility of cylinder and valve materials with gas contents Part 4: Test methods for selecting steels resistant to hydrogen embrittlement
ASTM D 2794 : 1993 TEST METHOD FOR RESISTANCE OF ORGANIC COATINGS TO THE EFFECTS OF RAPID DEFORMATION (IMPACT)
ISO 306:2013 Plastics — Thermoplastic materials — Determination of Vicat softening temperature (VST)
ISO 9809-1:2010 Gas cylinders Refillable seamless steel gas cylinders Design, construction and testing Part 1: Quenched and tempered steel cylinders with tensile strength less than 1 100 MPa
ASTM D 522 : 1993 : REV A Standard Test Methods for Mandrel Bend Test of Attached Organic Coatings
AIAA G 095 : 2004 GUIDE TO SAFETY OF HYDROGEN AND HYDROGEN SYSTEMS
ISO 11439:2013 Gas cylinders — High pressure cylinders for the on-board storage of natural gas as a fuel for automotive vehicles

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