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DEFSTAN 02-113/1(2005) : 2005

Superseded
Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

View Superseded by
superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

REQUIREMENT FOR MECHANICAL HANDLING
Available format(s)

Hardcopy , PDF

Superseded date

01-12-2010

Language(s)

English

Published date

01-01-2005

Publisher

UK Ministry of Defence Standards

Foreword
1 Scope
2 Warning
3 Related Documents
4 Basic Principles of Design
   4.1 General
   4.2 Temperature
   4.3 Surface finish
   4.4 Accessibility and Ease of Maintenance
   4.5 Maintenance
   4.6 Interchangeability
   4.7 Availability, Reliability and Maintainability
   4.8 Identification of Equipment, Assemblies and
        Sub-assemblies
   4.9 Units of Safe Working Load
   4.10 Standardisation
   4.11 Hand Operated Appliances
   4.12 Power Driven Machinery
        4.12.1 Power Requirements
        4.12.2 Hydraulic
        4.12.3 Electric
        4.12.4 Diesel
        4.12.5 Pneumatic
   4.13 Control of Equipment and Safety Features
        4.13.1 Controls
        4.13.2 Safety Features
   4.14 Transporting of Equipment
   4.15 Production Equipment Manufactured from Prototypes
   4.16 Operational Conditions
        4.16.1 Environmental
        4.16.2 Shock
        4.16.3 Blast
        4.16.4 Noise and Vibration
   4.17 Ship Motion and Maximum Heel Condition
        4.17.1 Ship Motion
        4.17.2 Heel Condition
   4.18 Balance
   4.19 Common Details
        4.19.1 Bed plates
        4.19.2 Securing of Fittings
        4.19.3 Pressure Gauges and Fittings
        4.19.4 Pipe
        4.19.5 Brakes
   4.20 Lubrication
        4.20.1 Selection
        4.20.2 Greasing
        4.20.3 Oil Baths and Oil Sumps
        4.20.4 Oil Level Sight Glasses
        4.20.5 Filtering
        4.20.6 Breather Pipes
   4.21 Cranes - Rated Capacity Indicator
   4.22 Winch and Reel Drums, Pulleys, Warping Drums
        4.22.1 Winches, Reels and Pulleys
        4.22.2 Winch Drums and Sheaves
        4.22.3 Winch and Reel Drums
   4.23 Steel Wire Ropes
        4.23.1 Specification Requirements
        4.23.2 Factors of Safety
   4.24 Gearing and Clutches
        4.24.1 Toothed Gearing
        4.24.2 Worms and Worm Wheels
        4.24.3 Clutches
        4.24.4 Gear Cases
   4.25 Inspection and Testing
        4.25.1 Inspection
        4.25.2 Testing
        4.25.3 Control Gear, etc.
        4.25.4 Simulation of Equipment
        4.25.5 Recording of Test Results
        4.25.6 Repeat Tests
   4.26 Documentation
5 Fixed Cranes, Gantries, Davits and Derricks Design
   Parameters
   5.1 General
   5.2 Brakes
   5.3 Controls
   5.4 Fixed and Gantry Cranes Design Parameters
   5.5 Ropes
   5.6 Hook and Ponder-ball
   5.7 Safe Load and Radius Indication
   5.8 Level Luffing
   5.9 Articulated Cranes
   5.10 Armament Handling Cranes and Gantries
   5.11 Davits and Derricks
        5.11.1 Davits
               5.11.1.1 Boat Davits
               5.11.1.2 Rigid Inflatable Boat Davit
               5.11.1.3 Davit for Towed Sonar Equipment
               5.11.1.4 Geared Training Davit
               5.11.1.5 Minesweeping Davit
               5.11.1.6 Tests for Davits
        5.11.2 Derricks
               5.11.2.1 Tests for Derricks
6 Anchor Capstans, Capstans and Cable Holders
   6.1 General
   6.2 Drive Machinery
   6.3 Power Requirements
        6.3.1 Hydraulic
        6.3.2 Electric
        6.3.3 Mechanical Requirements
   6.4 Controls
        6.4.1 Brake
   6.5 Environmental Conditions
        6.5.1 Ship Motion
        6.5.2 Shock
        6.5.3 Temperatures
   6.6 Tests and Trials
        6.6.1 Workshop Tests
        6.6.2 Ship Trials
7 Lifts
   7.1 General
   7.2 Trunk-ways
   7.3 Guide-Rails
   7.4 Platforms or Cabs
   7.5 Aircraft Lifts
   7.6 Balance Weights
   7.7 Platform Suspension
   7.8 Chains
   7.9 Steel Wire Rope
   7.10 Drive Machinery
   7.11 Brakes
   7.12 Over-travel Trips
   7.13 Access Doors in Trunk-ways
        7.13.1 General
        7.13.2 Weapon Lifts
        7.13.3 Stores Lifts
        7.13.4 Food Lifts
        7.13.5 Ramps
        7.13.6 Control System
   7.14 Safety Requirements
   7.15 Testing
        7.15.1 General
        7.15.2 Shop Tests Mechanical
        7.15.3 Shop Tests Electrical
   7.16 Tests and Trials on Board Ship (HATS and SATS)
        7.16.1 Test after Installation (HATS)
        7.16.2 Heeling Trials
        7.16.3 Sea Trials (SATS)
8 Winches, Reels and Windlasses
   8.1 General
   8.2 Reels
   8.3 Power Requirements
        8.3.1 Electrical
        8.3.2 Hydraulic
   8.4 Mechanical Requirements
   8.5 Drums
   8.6 Brakes
   8.7 Controls
   8.8 Inspection and Tests
        8.8.1 At Manufacturers Works
        8.8.2 Ship Trials
   8.9 Environmental Conditions
        8.9.1 Ship Motion
        8.9.2 Shock
        8.9.3 Temperature
9 Lever Hoists
   9.1 General
   9.2 Operation
   9.3 Effective Effort
   9.4 Materials
   9.5 Operating Temperature Range
   9.6 Testing and Inspection
   9.7 Inspection and Testing of Hand operated Chain Lever
        Hoists
        9.7.1 Approval and Production Tests
        9.7.2 Certificate of Test and Examination
   9.8 Marking
10 Jacks
   10.1 General
   10.2 Operation
   10.3 Design
   10.4 Load Tests
        10.4.1 Static Test
        10.4.2 Proof Test
   10.5 Safety Features
   10.6 Maintenance
   10.7 Marking
11 Non-Traversing Hand Operated Chain Blocks and their
   Associated Non-Geared Overhead Trolleys
   11.1 General
   11.2 Chain Block Design
   11.3 Materials
   11.4 Temperature Range
   11.5 Inspection and Testing
        11.5.1 General
        11.5.2 Approval And Production Tests
        11.5.3 Tests on Each Chain Block and Trolley
   11.6 Certificate of Test and Examination Hand Operated
        Chain Blocks and Non-Geared Overhead Runway Trolleys
   11.7 Marking of Chain Blocks
   11.8 Non-Geared Overhead Runway Trolleys
        11.8.1 Wheel Assembly
        11.8.2 Suspension Clearance
        11.8.3 Locking Arrangement
        11.8.4 Marking of Trolleys
12 Pulley Blocks and Snatch Blocks (Non-Geared)
   12.1 Construction
        12.1.1 General
        12.1.2 Block Shell Assembly
        12.1.3 Head fittings
        12.1.4 Beckets
        12.1.5 Axle Pins
        12.1.6 Sheaves
        12.1.7 Thimbles
   12.2 Sheaves for Steel Wire Rope Blocks
   12.3 Sheaves for Fibre Rope Blocks
   12.4 Inspection and Testing
        12.4.1 Test Requirements
        12.4.2 Approval And Production Tests
        12.4.3 Tests on Each Chain Block and Trolley
        12.4.4 Static Load Test
   12.5 Certificates of Test and Examination
   12.6 Marking of Blocks
   12.7 Maintenance Schedules
13 Lifting Beams, Spreaders and Frames
   13.1 General
   13.2 Inspection and Test
   13.3 Marking
Annex A
   A.1 Abbreviations and Definitions
Annex B
   B.1 Procurement Check List
INDEX

Identifies the minimum requirements to be applied to lifting equipment used on-board Royal Navy (RN) Vessels and the specific requirements to ensure that the equipment shall be considered 'Fit for Purpose'.

DevelopmentNote
Supersedes DEFSTAN 02-113(PT1)/1(2000), DEFSTAN 02-113(PT2)/1(2000), DEFSTAN 02-113(PT3)/2(2000), DEFSTAN 02-113(PT4)/1(2000), DEFSTAN 02-113(PT6)/2(2002), DEFSTAN 02-113(PT7)/2(2002), DEFSTAN 02-113(PT8)/1(2000), DEFSTAN 02-113(PT10)/2(2002), DEFSTAN 02-113(PT11)/2(2000), NES 113 PT 5 and NES 113 PT 9. (10/2005) This standard is obsolescent because it is no longer required for the procurement of new equipment but is retained for maintenance purposes in support of existing in-service equipment. (07/2009)
DocumentType
Miscellaneous Product
Pages
72
PublisherName
UK Ministry of Defence Standards
Status
Superseded
SupersededBy
Supersedes

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BS EN 1677-5 : 2001 COMPONENTS FOR SLINGS - SAFETY - PART 5: FORGED STEEL LIFTING HOOKS WITH LATCH - GRADE 4
BS 545:1982 Specification for bevel gears (machine cut)
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DEFSTAN 00-35(PT5)/3(1999) : 1999 ENVIRONMENTAL HANDBOOK FOR DEFENCE MATERIEL - PART 5: INDUCED MECHANICAL ENVIRONMENTS
BS 2452:1954 Specification for electrically driven jib cranes mounted on a high pedestal or portal carriage (high pedestal or portal jib cranes)
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BS MA 34:1973 Specification for ships\' deck machinery - capstans
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BS 721-1:1963 Specification for worm gearing Imperial units
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BS EN 1494 : 2001 MOBILE OR MOVABLE JACKS AND ASSOCIATED LIFTING EQUIPMENT
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