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DEFSTAN 02-862(PT4)/2(2007) : 2007

Superseded
Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

View Superseded by
superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

FASTENERS - PART 4: FERROUS (SUBMARINE FIRST LEVEL QUALITY ASSURED)
Available format(s)

Hardcopy , PDF

Superseded date

14-08-2011

Language(s)

English

Published date

01-01-2007

Foreword
1 Scope
2 Warning
3 Normative References
4 Definitions
5 Performance Specification
  5.1 Materials
      5.1.1 Fastener Material
      5.1.2 Zinc Plating
      5.1.3 Phosphate Coating
  5.2 Manufacture
      5.2.1 Method of Manufacture
      5.2.2 Fastener Dimensions and Tolerances
      5.2.3 Thread Form (Metric Fasteners)
      5.2.4 Thread Form (Unified Fasteners)
6 Requirements
  6.1 Testing and Acceptance Standards for First Level
      Fasteners
      6.1.1 Product Analysis
      6.1.2 Recording of Test Results
      6.1.3 Surface Examination of Bar Stock
      6.1.4 Sub-Surface Examination of Bar Stock
      6.1.5 Heat treatment
      6.1.6 Mechanical Testing
      6.1.7 Sample Sizes for Mechanical Test Programmes
      6.1.8 Mechanical Test Programme for Externally
             Threaded Fasteners
      6.1.9 Mechanical Test Programme for Nuts
      6.1.10 Surface Examination of Fasteners
      6.1.11 Surface Roughness Measurement
      6.1.12 Thread Tolerances
      6.1.13 Dimensional Accuracy.
      6.1.14 Disposal of Rejected Fasteners
  6.2 Identification and Packaging
  6.3 Quality Assurance
      6.3.1 Documentation
      6.3.2 Certificate of Conformity
      6.3.3 Records
Annex A Procurement Check List
Annex B Acceptance Standards
  B.1 Acceptance Standards for the Surface of Finished First
      Level Fasteners in the Unplated Condition

Specifies the requirements for the manufacture, testing, identification and packaging, and quality assurance documentation for metric and unified threaded steel bolts, screws, studs, studbolts and nuts (including prevailing-torque type nuts for SM1-M and SM1-U grades only) for Submarine First Level Quality Assured applications as defined in SSP 25.

DevelopmentNote
Supersedes DEFSTAN 02-862(PT4)(2000) and DEFSTAN 07-261(PT4)/1(2000). (05/2007)
DocumentType
Standard
Pages
22
PublisherName
UK Ministry of Defence Standards
Status
Superseded
SupersededBy
Supersedes

DEFSTAN 02-748/3(2010) : 2010 REQUIREMENTS FOR STRAINERS IN HM SURFACE SHIPS AND SUBMARINES
DEFSTAN 02-317(PT4)/2(2012) : 2012 REQUIREMENTS FOR NON-TRANSPORTABLE HIGH PRESSURE GAS CYLINDERS - PART 4: INSTALLATION IN HM SURFACE SHIPS AND SUBMARINES
DEFSTAN 02-862(PT1)/2(2007) : 2007 FASTENERS - PART 1: GENERAL
DEFSTAN 02-136/3(2010) : 2010 DESIGN POLICY, PRINCIPLES, TESTING AND ACCEPTANCE REQUIREMENTS FOR WATERTIGHT INTEGRITY OF SUBMARINES

BS EN ISO 4762:2004 Hexagon socket head cap screws
BS 131-1:1961 Methods for notched bar tests The Izod impact test on metals
DEFSTAN 02-136/2(2004) : 2004 DESIGN, TESTING AND ACCEPTANCE REQUIREMENTS FOR WATERTIGHT INTEGRITY OF SUBMARINES CATEGORY 1
BS 3382-1&2(1961) : 1961 SPECIFICATION FOR ELECTROPLATED COATINGS ON THREADED COMPONENTS - CADMIUM ON STEEL COMPONENTS - ZINC ON STEEL COMPONENTS
DEFSTAN 03-11/4(2003) : 2003 PHOSPHATE TREATMENT OF IRON AND STEEL
BS 3643-1:1981 ISO metric screw threads Principles and basic data
BS 919-3:1968 Specification for screw gauge limits and tolerances Gauges for ISO metric screw threads
BS 4439:1969 Specification for screwed studs for general purposes. Metric series
BS 4929-1:1973 Specification for steel hexagon prevailing-torque type nuts Metric series
BS EN 20898-2:1994 Mechanical properties of fasteners Nuts with specified proof load values. Coarse thread
BS 919-1:1960 Specification for screw gauge limits and tolerances Gauges for screw threads of Unified form
BS 1580-3:1965 Specification for Unified screw threads Diameters below ¼ in
BS 4929-2:1973 Specification for steel hexagon prevailing-torque type nuts Unified (inch) series
DEFSTAN 02-729(PT5)/2(2006) : 2006 REQUIREMENTS FOR NON-DESTRUCTIVE EXAMINATION METHODS - PART 5: ULTRASONIC
BS EN ISO 898-1:2013 Mechanical properties of fasteners made of carbon steel and alloy steel Bolts, screws and studs with specified property classes. Coarse thread and fine pitch thread
BS 2693-1:1956 Specification for screwed studs General purpose studs
DEFSTAN 02-729(PT2)/2(2005) : 2005 REQUIREMENTS FOR NON-DESTRUCTIVE EXAMINATION METHODS IN HM SUBMARINES AND SURFACE SHIPS NOT IN CLASS - PART 2: MAGNETIC PARTICLE
BS 3692:2001 ISO metric precision hexagon bolts, screws and nuts. Specification
BS 1580-1&2(1962) : 1962 SPECIFICATION FOR UNIFIED SCREW THREADS - DIAMETERS 1/4 INCH AND LARGER
BS EN 10269:2013 Steels and nickel alloys for fasteners with specified elevated and/or low temperature properties
BS EN 12329:2000 Corrosion protection of metals. Electrodeposited coatings of zinc with supplementary treatment on iron or steel
BS 2470:1973 Specification for hexagon socket screws and wrench keys. Inch series
BS EN 10045-1:1990 Charpy impact test on metallic materials Test method (V- and U-notches)
DEFSTAN 02-729(PT3)/2(2005) : 2005 REQUIREMENTS FOR NON-DESTRUCTIVE EXAMINATION METHODS IN HM SUBMARINES AND SURFACE SHIPS NOT IN CLASS - PART 3: EDDY CURRENT
BS EN 10002-1:2001 Tensile testing of metallic materials Method of test at ambient temperature

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