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DEFSTAN 59-71(PT1)/2(1993) : 1993

Withdrawn

Withdrawn

A Withdrawn Standard is one, which is removed from sale, and its unique number can no longer be used. The Standard can be withdrawn and not replaced, or it can be withdrawn and replaced by a Standard with a different number.

CRIMPED ELECTRICAL CONNECTORS FOR COPPER CONDUCTORS - PART 1: GENERAL REQUIREMENTS

Available format(s)

Hardcopy , PDF

Withdrawn date

10-06-2011

Language(s)

English

Published date

01-01-1993

Preface
Index
Section One - General
0 Introduction
1 Scope
2 Warning
3 Related Documents
4 Definitions
5 Letters, Symbols, Signs, Abbreviations and Graphical
   Symbols
6 Patent Rights, Registered Designs or Copyrights
7 Selection of Crimp Forms and Plating for Terminations
   and Conductors
8 Ordering Information
9 Packaging and Marking
Section Two - Crimping Tools - Specification and Qualification
              Approval Tests
10 Scope
11 Qualification Approval Procedures and Requirements
12 General Design and Operating Requirements (All Crimping
   Tools)
13 Hand Operated Tools, Additional Design Requirements
14 Power Assisted Crimping Tools
15 Dies/Jaws for Crimping Tools (Non-indent Type)
16 Spare
17 Test Procedures for the Qualification Approval of Crimping
   Tools
18 Sample Tool Requirements Cable - Additional Requirements
19 Tool Standards Cross Reference
20 Test Methods for Crimping Tools
21 Quality Conformance Procedure
22 Spare
Section Three - Crimp Termination Barrels - Specification and
                Capability Approval Procedures and Tests
23 Scope
24 Capability Approval Procedures and Requirements
25 Typical Examples of Terminations
26 Design Requirements for Crimp Terminations for
   Copper Conductors - General
27 Termination Barrels for Hexagon Formed Crimping - Additional
   Requirements
28 Pre-insulated Crimp Termination Barrels Fitted with
   Insulation Support Bucket - Additional Requirements
29 Termination Barrel for Indent Formed Crimping - Additional
   Requirements
30 Hexagon Formed Crimps for the Outer Conductor/Screen of
   Radio Frequency
31 Tests Applicable to Termination Barrels for Capability
   Approval
32 Schedule of Capability Qualifying Components
Section Four - Crimping Process Tests
33 Scope
34 Test Methods for Crimping Processes
35 Termination Standards Cross Reference
Section Five - User Instructions for Control of Crimping
36 General
37 User Control Testing
Annexes
Annex A - Procedures and General Requirements for Qualification
          Approval of Crimping Tools
Annex B - Procedures and General Requirements for Capability
          Approval of Crimp Barrels
Annex C - A Guide to the Form and Content of a
          Manufacturer's/Distributor's Capability Manual for
          Capability Approval
Annex D - Manufacturer's Specifications
Annex E - Stripping Insulation from Conductors Prior to Crimping
Annex F - Conductor Parameters
Annex G - Radio Frequency Coaxial Cables - Guidance information
          on Comparable Types (not replacement types)

Describes the requirements for the manufacture, approval testing and usage of crimping tools and termination barrels for crimped electrical connections onto copper/copper alloy and other specialized conductors.

DevelopmentNote
Supersedes DEFSTAN 59-71/1(1988), DEFSTAN 59-71(PT0)/1(1985) & DEFSTAN 59-71(PT1)/1(1976) (09/2003)
DocumentType
Standard
Pages
108
PublisherName
UK Ministry of Defence Standards
Status
Withdrawn
Supersedes

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DEFSTAN 00-970(PT7)SEC3/6(2015) : 2015 DESIGN AND AIRWORTHINESS REQUIREMENTS FOR SERVICE AIRCRAFT - PART 7: ROTORCRAFT - SECTION 3: MILITARY SPECIFIC ITEMS

BS 4579-1:1970 Specification for performance of mechanical and compression joints in electric cable and wire connectors Compression joints in copper conductors
BS 5310-2A:1976 Specification. Hand crimping tools for the termination of electrical cables and wires for low frequency and radio frequency applications Hand crimping tools (fixed die, sizes A to E) for radio frequency connectors and concentric contacts
BS 3G178(1972) : LATEST
MIL C 22520 : F CRIMPING TOOLS, TERMINAL HAND OR POWER ACTUATED, WIRE TERMINATION AND TOOL KITS - GENERAL SPECIFICATION FOR
BS 1595(1965) : LATEST PROPAN-2-OL (ISOPROPYL ALCOHOL) FOR INDUSTRIAL USE
DEFSTAN 00-9/2(1983) : 1983 GENERAL REQUIREMENTS FOR QUALIFICATION APPROVAL, CAPABILITY APPROVAL AND QUALITY ASSURANCE OF COMPONENTS FOR MINISTRY OF DEFENCE USE
DEFSTAN 00-10/3(1986) : 1986 AMD 2 1993 GENERAL DESIGN AND MANUFACTURING REQUIREMENTS FOR SERVICE ELECTRONIC EQUIPMENT
DEFSTAN 03-9/2(1992) : 1992 ELECTRO-DEPOSITION OF SILVER
BS G 231:1983 Specification for conductors for general purpose aircraft electrical cables and aerospace applications
DEFSTAN 03-10/2(1987) : 1987 ELECTRO-DEPOSITION OF NICKEL AND CHROMIUM
MIL C 17 : G CABLES, RADIO FREQUENCY, FLEXIBLE AND SEMIRIGID, GENERAL SPECIFICATION FOR
DEFSTAN 05-92/2(1995) : 1995 QUALITY SYSTEM REQUIREMENTS FOR PRODUCTION, INSTALLATION AND SERVICING
DEFSTAN 03-8/2(1992) : 1992 ELECTRO-DEPOSITION OF TIN
DEFSTAN 91-46/2(1995) : 1995 DIMETHYL SILICONE FLUID
BS 4579-2:1973 Specification for performance of mechanical and compression joints in electric cable and wire connectors Compression joints in nickel, iron and plated copper conductors
BS 1595-2:1984 Propan-2-ol (isopropyl alcohol) for industrial use Methods of test
DEFSTAN 05-91/2(1995) : 1995 QUALITY SYSTEM REQUIREMENTS FOR DESIGN/DEVELOPMENT, PRODUCTION, INSTALLATION AND SERVICING
BS 1595-1:1986 Propan-2-ol (isopropyl alcohol) for industrial use Specification for propan-2-ol (isopropyl alcohol)
BS 9521:1983 Specification for removable contacts of assessed quality for electrical connectors as defined by BS 9520: generic data, methods of test and rules for the preparation of detail specifications
BS 5310-1:1976 Specification. Hand crimping tools for the termination of electrical cables and wires for low frequency and radio frequency applications General requirements and tests
BS 2873:1969 Specification for copper and copper alloys. Wire
DEFSTAN 91-39/3(2001) : 2001 HYDRAULIC FLUID, PETROLEUM: ANTI-WEAR NATO CODE: H-576 JOINT SERVICE DESIGNATION: OM-33
BS 2871-2:1972 Specification for copper and copper alloys. Tubes Tubes for general purposes
MIL-T-7928 Revision G:1976 TERMINAL, LUG SPLICES, CONDUCTOR, CRIMP STYLE, COPPER, GENERAL SPECIFICATION FOR
BS 4579-3:1976 Specification for performance of mechanical and compression joints in electric cable and wire connectors Mechanical and compression joints in aluminium conductors
BS 4487:1969 Specification for inhibited 1,1,1-trichloroethane (methylchloroform)
DEFSTAN 01-5/13(2002) : 2002 FUELS, LUBRICANTS AND ASSOCIATED PRODUCTS
BS 2316-3:1969 Specification for radio-frequency cables Cable data sheets (metric and imperial units)
PD 6484:1979 Commentary on corrosion at bimetallic contacts and its alleviation
DEFSTAN 59-59/6(1991) : 1991 AMD 5 1994 ELECTRICAL/ELECTRONIC COMPONENTS FOR DEFENCE USE - SERVICES QUALIFIED PRODUCTS LIST INCLUDING COMPONENTS OF ASSESSED QUALITY
BS 5310-2B:1981 Specification. Hand crimping tools for the termination of electrical cables and wires for low frequency and radio frequency applications Hand crimping tools (removable and interchangeable dies, sizes A to G and Q to S) for radio frequency connectors and concentric contacts
DEFSTAN 91-48/2(1997) : 1997 HYDRAULIC FLUID, PETROLEUM: SUPERCLEAN NATO CODE: H-515 JOINT SERVICE DESIGNATION: OM-15 HYDRAULIC FLUID, PETROLEUM: NORMAL NATO CODE: H-520 JOINT SERVICE DESIGNATION: OM-18
BS 6001(1972) : AMD 5054 SAMPLING PROCEDURES FOR INSPECTION BY ATTRIBUTES - SPECIFICATION FOR SAMPLING PLANS INDEXED BY ACCEPTABLE QUALITY LEVEL (AQL) FOR LOT - BY - LOT INSPECTION
ISO 1817:2015 Rubber, vulcanized or thermoplastic Determination of the effect of liquids
BS 5310-3A:1988 Specification. Hand crimping tools for the termination of electrical cables and wires for low frequency and radio frequency applications Specification for hand crimping tools for contacts of electrical connectors

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