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IEC 60502-1:2004+AMD1:2009 CSV

Superseded
Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

View Superseded by
superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

Power cables with extruded insulation and their accessories for rated voltages from 1 kV (Um = 1,2 kV) up to 30 kV(Um = 36 kV) - Part 1: Cables for rated voltages of 1 kV (Um = 1,2 kV) and 3 kV (Um = 3,6 kV)
Available format(s)

Hardcopy , PDF 1 User , PDF 3 Users , PDF 5 Users , PDF 9 Users

Superseded date

06-12-2018

Language(s)

English - French

Published date

25-11-2009

FOREWORD
1 Scope
2 Normative references
3 Terms and definitions
   3.1 Definitions of dimensional values (thicknesses,
        cross-sections, etc.)
   3.2 Definitions concerning the tests
4 Voltage designations and materials
   4.1 Rated voltages
   4.2 Insulating compounds
   4.3 Sheathing compounds
5 Conductors
6 Insulation
   6.1 Material
   6.2 Insulation thickness
7 Assembly of multicore cables, inner coverings and fillers
   7.1 Inner coverings and fillers
   7.2 Cables with rated voltage 0,6/1 (1,2) kV
   7.3 Cables with rated voltage 1,8/3 (3,6) kV
8 Metallic layers for single-core and multicore cables
9 Metallic screen
   9.1 Construction
   9.2 Requirements
10 Concentric conductor
   10.1 Construction
   10.2 Requirements
   10.3 Application
11 Metallic sheath
   11.1 Lead sheath
   11.2 Other metallic sheaths
12 Metallic armour
   12.1 Types of metallic armour
   12.2 Materials
   12.3 Application of armour
   12.4 Dimensions of the armour wires and armour tapes
   12.5 Correlation between cable diameters and armour
        dimensions
   12.6 Round or flat wire armour
   12.7 Double tape armour
13 Oversheath
   13.1 General
   13.2 Material
   13.3 Thickness
14 Test conditions
   14.1 Ambient temperature
   14.2 Frequency and waveform of power frequency test
        voltages
   14.3 Waveform of impulse test voltages
15 Routine tests
   15.1 General
   15.2 Electrical resistance of conductors
   15.3 Voltage test
16 Sample tests
   16.1 General
   16.2 Frequency of sample tests
   16.3 Repetition of tests
   16.4 Conductor examination
   16.5 Measurement of thickness of insulation and of
        non-metallic sheaths (including extruded separation
        sheaths, but excluding inner extruded coverings)
   16.6 Measurement of thickness of lead sheath
   16.7 Measurement of armour wires and tapes
   16.8 Measurement of external diameter
   16.9 Hot set test for EPR, HEPR and XLPE insulations and
        elastomeric sheaths
17 Type tests, electrical
   17.1 Insulation resistance measurement at ambient temperature
   17.2 Insulation resistance measurement at maximum conductor
        temperature
   17.3 Voltage test for 4 h
   17.4 Impulse test for cables of rated voltage 1,8/3 (3,6) kV
18 Type tests, non-electrical
   18.1 Measurement of thickness of insulation
   18.2 Measurement of thickness of non-metallic sheaths
        (including extruded separation sheaths, but excluding
        inner coverings)
   18.3 Tests for determining the mechanical properties of
        insulation before and after ageing
   18.4 Tests for determining the mechanical properties of
        non-metallic sheaths before and after ageing
   18.5 Additional ageing test on pieces of completed cables
   18.6 Loss of mass test on PVC sheaths of type ST[2]
   18.7 Pressure test at high temperature on insulations and
        non-metallic sheaths
   18.8 Test on PVC insulation and sheaths and halogen free
        sheaths at low temperatures
   18.9 Test for resistance of PVC insulation and sheaths to
        cracking (heat shock test)
   18.10 Ozone resistance test for EPR and HEPR insulations
   18.11 Hot set test for EPR, HEPR and XLPE insulations and
         elastomeric sheaths
   18.12 Oil immersion test for elastomeric sheaths
   18.13 Water absorption test on insulation
   18.14 Fire tests
   18.15 Measurement of carbon black content of black PE
         oversheaths
   18.16 Shrinkage test for XLPE insulation
   18.17 Special bending test
   18.18 Determination of hardness of HEPR insulation
   18.19 Determination of the elastic modulus of HEPR insulation
   18.20 Shrinkage test for PE oversheaths
   18.21 Additional mechanical tests on halogen free oversheaths
   18.22 Water absorption test for halogen free oversheaths
19 Electrical tests after installation
Annex A (normative) - Fictitious calculation method for
        determination of dimensions of protective coverings
   A.1 General
   A.2 Method
Annex B (normative) - Rounding of numbers
   B.1 Rounding of numbers for the purpose of the fictitious
        calculation method
   B.2 Rounding of numbers for other purposes
Annex C (normative) - Determination of hardness of HEPR
        insulations
   C.1 Test piece
   C.2 Test procedure

IEC 60502-1:2004+A1:2009 specifies the construction, dimensions and test requirements of power cables with extruded solid insulation for rated voltages of 1 kV (Um = 1,2 kV) and 3 kV (Um = 3,6 kV) for fixed installations such as distribution networks or industrial installations. This standard includes cables which exhibit properties of reduced flame spread, low levels of smoke emission and halogen-free gas emission when exposed to fire. Cables for special installation and service conditions are not included, for example cables for overhead networks, the mining industry, nuclear power plants (in and around the containment area), submarine use or shipboard application. This consolidated version consists of the second edition (2004) and its amendment 1 (2009). Therefore, no need to order amendment in addition to this publication.

Committee
TC 20
DevelopmentNote
Supersedes IEC 60502 (03/2001) Stability Date: 2018. (09/2017)
DocumentType
Standard
ISBN
9782889102006
Pages
110
PublisherName
International Electrotechnical Committee
Status
Superseded
SupersededBy
Supersedes

Standards Relationship
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ISO 14990-1:2016 Earth-moving machinery — Electrical safety of machines utilizing electric drives and related components and systems — Part 1: General requirements
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API STD 17F : 2017 SUBSEA PRODUCTION CONTROL SYSTEMS
PREN 50628 : DRAFT 2014 ERECTION OF ELECTRICAL INSTALLATIONS IN UNDERGROUND MINES
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ISO 12696:2016 Cathodic protection of steel in concrete
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15/30324018 DC : 0 BS EN 62677-3-101 ED. 1.0 - HEAT SHRINKABLE LOW AND MEDIUM VOLTAGE MOULDED SHAPES - PART 3: MATERIAL REQUIREMENTS - SHEET 101: HEAT-SHRINKABLE, POLYOLEFIN MOULDED SHAPES FOR LOW VOLTAGE APPLICATIONS
EN IEC 62677-3-101:2018 Heat-shrinkable low and medium voltage moulded shapes - Part 3: Specification for individual materials - Sheet 101: Heat-shrinkable, polyolefin moulded shapes for low voltage applications
03/318201 DC : DRAFT NOV 2003 IEC 60502-2, ED.2 - POWER CABLES WITH EXTRUDED INSULATION AND THEIR ACCESSORIES FOR RATED VOLTAGES FROM 1 KV (UM = 1,2 KV) UP TO 30 KV (UM = 36 KV) - PART 2: CABLES FOR RATED VOLTAGES FROM 6 KV (UM = 7,2 KV) UP TO 30 KV (UM = 36 KV)
04/30109444 DC : DRAFT FEB 2004 HD 22.13 S2 - HALOGEN-FREE FLEXIBLE CABLES HAVING LOW EMISSION OF SMOKE
BS EN ISO 13628-5:2009 Petroleum and natural gas industries. Design and operation of subsea production systems Subsea umbilicals
BS EN 61138:1998 Cables for portable earthing and short-circuiting equipment
UNE 21123-4:2017 Industrial cables of rated voltage 0,6/1kV. Part 4: XLPE insulated and polyolefin sheathed cables.
CSA ISO/IEC 14543-3-5 : 2008 INFORMATION TECHNOLOGY - HOME ELECTRONIC SYSTEM (HES) ARCHITECTURE - PART 3-5: MEDIA AND MEDIA DEPENDENT LAYERS - POWERLINE FOR NETWORK BASED CONTROL OF HES CLASS 1
08/30188804 DC : 0 BS EN 50525-2-51 - ELECTRIC CABLES - LOW VOLTAGE ENERGY CABLES OF RATED VOLTAGES UP TO AND INCLUDING 450/750 V - PART 2-51: CABLES FOR GENERAL APPLICATIONS - OIL RESISTANT CONTROL CABLES WITH THERMOPLASTIC PVC INSULATION
UNE 21123-2:2017 Industrial cables of rated voltage 0,6/1 kV. Part 2: XLPE insulated and PVC Sheathed cables.
DIN EN ISO 12696:2016-07 (Draft) CATHODIC PROTECTION OF STEEL IN CONCRETE (ISO 12696:2016)
I.S. EN IEC 62677-3-101:2018 HEAT-SHRINKABLE LOW AND MEDIUM VOLTAGE MOULDED SHAPES - PART 3: SPECIFICATION FOR INDIVIDUAL MATERIALS - SHEET 101: HEAT-SHRINKABLE, POLYOLEFIN MOULDED SHAPES FOR LOW VOLTAGE APPLICATIONS
I.S. HD 22.13:2007 CABLES OF RATED VOLTAGES UP TO AND INCLUDING 450/750 V AND HAVING CROSS-LINKED INSULATION - PART 13: HALOGEN-FREE FLEXIBLE CABLES HAVING LOW EMISSION OF SMOKE
UNE-EN 50525-2-21:2012 Electric cables - Low voltage energy cables of rated voltages up to and including 450/750 V (Uo/U) -- Part 2-21: Cables for general applications - Flexible cables with crosslinked elastomeric insulation
UNE 21144-1-1:2012 Electric cables - Calculation of the current rating - Part 1-1: Current rating equations (100 % load factor) and calculation of losses - General
I.S. EN ISO 12696:2016 CATHODIC PROTECTION OF STEEL IN CONCRETE (ISO 12696:2016)
UNE-IEC 60092-352:2015 Electrical installations in ships - Part 352: Choice and installation of electrical cables
PREN 50525-3-21 : DRAFT 2008 ELECTRIC CABLES - LOW VOLTAGE ENERGY CABLES OF RATED VOLTAGES UP TO AND INCLUDING 450/750 V - PART 3-21: CABLES WITH SPECIAL FIRE PERFORMANCE - FLEXIBLE CABLES WITH HALOGEN-FREE CROSSLINKED INSULATION, AND LOW EMISSION OF SMOKE
UNE-EN 50525-2-51:2012 Electric cables - Low voltage energy cables of rated voltages up to and including 450/750 V (Uo/U) -- Part 2-51: Cables for general applications - Oil resistant control cables with thermoplastic PVC insulation
DIN EN 10257-1:2012-02 Zinc or zinc alloy coated non-alloy steel wire for armouring either power cables or telecommunication cables - Part 1: Land cables
I.S. EN 50525-2-21:2011 ELECTRIC CABLES - LOW VOLTAGE ENERGY CABLES OF RATED VOLTAGES UP TO AND INCLUDING 450/750 V (U[0]/U) - PART 2-21: CABLES FOR GENERAL APPLICATIONS - FLEXIBLE CABLES WITH CROSSLINKED ELASTOMERIC INSULATION
IEC 61138:2007 Cables for portable earthing and short-circuiting equipment
EN 60684-3-247:2011/A1:2017 FLEXIBLE INSULATING SLEEVING - PART 3: SPECIFICATIONS FOR INDIVIDUAL TYPES OF SLEEVING - SHEET 247: HEAT-SHRINKABLE POLYOLEFIN SLEEVING, DUAL WALL, NOT FLAME RETARDED, THICK AND MEDIUM WALL (IEC 60684-3-247:2011/A1:2016)
UNE-EN 61439-1:2012 Low-voltage switchgear and controlgear assemblies - Part 1: General rules
BS EN 50628:2016 Erection of electrical installations in underground mines
BS EN 61439-1:2011 Low-voltage switchgear and controlgear assemblies General rules
BS 7856:2013 Code of practice for special design and other features of alternating current watthour meters for active energy (MID accuracy classes A and B) for use in the UK
EN 60811-100 : 2012 Electric and optical fibre cables - Test methods for non-metallic materials - Part 100: General
BS 6004:2000 Electric cables. PVC insulated, non-armoured cables for voltages up to and including 450/750 V, for electric power, lighting and internal wiring
BS 7671(2008) : 2008 REQUIREMENTS FOR ELECTRICAL INSTALLATIONS - IET WIRING REGULATIONS
EN 50628:2016 Erection of electrical installations in underground mines
EN 50525-3-21:2011/AC:2013 ELECTRIC CABLES - LOW VOLTAGE ENERGY CABLES OF RATED VOLTAGES UP TO AND INCLUDING 450/750 V (U[0]/U) - PART 3-21: CABLES WITH SPECIAL FIRE PERFORMANCE - FLEXIBLE CABLES WITH HALOGEN-FREE CROSSLINKED INSULATION, AND LOW EMISSION OF SMOKE
EN 50525-2-21:2011/AC:2013 ELECTRIC CABLES - LOW VOLTAGE ENERGY CABLES OF RATED VOLTAGES UP TO AND INCLUDING 450/750 V (U[0]/U) - PART 2-21: CABLES FOR GENERAL APPLICATIONS - FLEXIBLE CABLES WITH CROSSLINKED ELASTOMERIC INSULATION

IEC 60038:2009 IEC standard voltages
IEC 60811-3-1:1985 Common test methods for insulating and sheathing materials ofelectric cables - Part 3: Methods specific to PVC compounds -Section One: Pressure test at high temperature - Tests forresistance to cracking
IEC 60228:2004 Conductors of insulated cables
IEC 60986:2000+AMD1:2008 CSV Short-circuit temperature limits of electric cables with rated voltages from 6 kV (<em>U</em><sub>m</sub> = 7,2 kV) up to 30 kV (<em>U</em><sub>m</sub> = 36 kV)
IEC 60684-2:2011 Flexible insulating sleeving - Part 2: Methods of test
IEC 60811-4-1:2004 Insulating and sheathing materials of electric and optical cables - Common test methods - Part 4-1: Methods specific to polyethylene and polypropylene compounds - Resistance to environmental stress cracking - Measurement of the melt flow index - Carbon black and/or mineral filler content measurement in polyethylene by direct combustion - Measurement of carbon black content by thermogravimetric analysis (TGA) - Assessment of carbon black dispersion in polyethylene using a microscope
IEC 60724:2000+AMD1:2008 CSV Short-circuit temperature limits of electric cables with rated voltages of 1 kV (<em>U</em><sub>m</sub> = 1,2 kV) and 3 kV (<em>U</em><sub>m</sub> = 3,6 kV)
IEC 60502-2:2014 RLV Power cables with extruded insulation and their accessories for rated voltages from 1 kV (<em>U</em><sub>m</sub> = 1,2 kV) up to 30 kV (<em>U</em><sub>m</sub> = 36 kV) – Part 2: Cables for rated voltages from 6 kV (<em>U</em><sub>m</sub> = 7,2 kV) up to 30 kV (<em>U</em><sub>m</sub> = 36 kV)
IEC 60332-1:1993 Tests on electric cables under fire conditions - Part 1: Test on a single vertical insulated wire or cable
IEC 60754-1:2011 Test on gases evolved during combustion of materials from cables - Part 1: Determination of the halogen acid gas content
IEC 60230:1966 Impulse tests on cables and their accessories
IEC 60811-1-2:1985 Common test methods for insulating and sheathing materials of electric cables - Part 1: Methods for general application - Section Two: Thermal ageing methods
IEC 60183:2015 Guidance for the selection of high-voltage A.C. cable systems
IEC 60754-2:2011 Test on gases evolved during combustion of materials from cables - Part 2: Determination of acidity (by pH measurement) and conductivity
IEC 60811-1-1:1993+AMD1:2001 CSV Common test methods for insulating and sheathing materials of electric cables and optical cables - Part 1-1: Methods for general application - Measurement of thickness and overall dimensions - Tests for determining the mechanical properties
IEC 60811-1-3:1993+AMD1:2001 CSV Common test methods for insulating and sheathing materials of electric and optical cables - Part 1-3: General application -Methods for determining the density - Water absorption tests - Shrinkage test
IEC 60060-1:2010 High-voltage test techniques - Part 1: General definitions and test requirements
IEC 60811-1-4:1985 Common test methods for insulating and sheathing materials of electric cables - Part 1: Methods for general application - Section Four: Tests at low temperature
ISO 48:2010 Rubber, vulcanized or thermoplastic Determination of hardness (hardness between 10 IRHD and 100 IRHD)
IEC 60811-2-1:1998+AMD1:2001 CSV Common test methods for insulating and sheathing materials of electric and optical cables - Part 2-1: Methods specific to elastomeric compounds - Ozone resistance, hot set and mineral oil immersion tests
IEC 61034-2:2005+AMD1:2013 CSV Measurement of smoke density of cables burning under definedconditions - Part 2: Test procedure and requirements
IEC 60811-3-2:1985 Common test methods for insulating and sheathing materials of electric cables - Part 3: Methods specific to PVC compounds - Section Two: Loss of mass test - Thermal stability test

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