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IEC TS 62046:2008

Superseded
Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

View Superseded by
superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

Safety of machinery - Application of protective equipment to detect the presence of persons
Available format(s)

Hardcopy , PDF 1 User , PDF 3 Users , PDF 5 Users , PDF 9 Users

Superseded date

31-12-2021

Language(s)

English - French

Published date

22-02-2008

FOREWORD
INTRODUCTION
1 Scope
2 Normative references
3 Terms, definitions and abbreviations
  3.1 Terms and definitions
  3.2 Abbreviations
4 Selection of protective measures
  4.1 Procedure (relationship with ISO 12100 (all parts))
  4.2 Machine characteristics
      4.2.1 Suitability of protective equipment
      4.2.2 Suitability of protective equipment as a trip
            device
  4.3 Environmental characteristics
  4.4 Uses of protective equipment
      4.4.1 General
      4.4.2 Trip device
      4.4.3 Presence sensing device
      4.4.4 Combination trip and presence sensing device
  4.5 Human characteristics
      4.5.1 General
      4.5.2 Approach speed (K)
      4.5.3 Penetration/encroachment factor (C)
      4.5.4 Ability to circumvent protective equipment
  4.6 Protective equipment characteristics
      4.6.1 ESPEs
      4.6.2 Pressure sensitive mats and floors
  4.7 Machine control system functions associated with the
      application of protective equipment
      4.7.1 General
      4.7.2 Stopping performance monitoring (SPM)
      4.7.3 Muting
      4.7.4 Reinitiation of cyclic operation by the protective
            equipment
      4.7.5 Start interlock
      4.7.6 Restart interlock
      4.7.7 Blanking
      4.7.8 External Device Monitoring (EDM)
      4.7.9 Provision of machine control functions
5 General application requirements
  5.1 Positioning and configuration of the protective
      equipment detection zone
  5.2 Integration with the safety-related control system
  5.3 Performance of protective equipment
      5.3.1 General
      5.3.2 Classification of protective equipment
  5.4 Stopping performance monitoring
  5.5 Muting
      5.5.1 General
      5.5.2 Muting to allow access by persons
      5.5.3 Muting to allow access by materials
      5.5.4 Mute dependent override
  5.6 Reinitiation of cyclic operation by the protective
      equipment
      5.6.1 General
      5.6.2 Particular requirements for press applications
  5.7 Start interlock
  5.8 Restart interlock
  5.9 Blanking
6 Particular application requirements for specific protective
  equipment
  6.1 AOPDs
      6.1.1 General
      6.1.2 Light beam device(s)
      6.1.3 Light curtains
  6.2 AOPDDRs
  6.3 PIPDs
      6.3.1 General
      6.3.2 Mobile applications
  6.4 Pressure-sensitive mats and floors
      6.4.1 Pressure sensitive floors
      6.4.2 Pressure sensitive mats
7 Inspection and test
  7.1 General
  7.2 Initial inspection and test
  7.3 Periodic inspection and test
  7.4 Functional checks
8 Information for safe use
Annex A (informative) Examples of interfacing ESPEs to
        a machine
Annex B (informative) Summary of minimum type test
        requirements for various protective equipment
Annex C (informative) Application examples
Annex D (informative) Protective devices for the detection of
        the position of a person
Annex E (informative) Additional recommendations for the
        application of AOPDDRs
Annex F (informative) Additional recommendations for the
        configuration of photoelectric muting sensors when
        used to allow access by materials
Annex G (informative) Periodic test intervals for Type 2 ESPE
Bibliography

It specifies requirements for the selection, positioning, configuration and commissioning of protective equipment to detect the presence of persons in order to protect those persons from dangerous part(s) of machinery in industrial applications. This technical specification covers the application of electro-sensitive protective equipment (ESPE) specified in IEC 61496 (all parts) and pressure sensitive mats and floors specified in ISO 13856-1. It takes into account the characteristics of the machinery, the protective equipment, the environment and human interaction by persons of 14 years and older. It constitutes a general technical revision of the first edition, and includes further examples of interfacing and muting techniques.

Committee
TC 44
DevelopmentNote
Stability Date: 2017. (09/2017)
DocumentType
Technical Specification
Pages
211
PublisherName
International Electrotechnical Committee
Status
Superseded
SupersededBy
Supersedes

I.S. EN ISO 10218-2:2011 ROBOTS AND ROBOTIC DEVICES - SAFETY REQUIREMENTS FOR INDUSTRIAL ROBOTS - PART 2: ROBOT SYSTEMS AND INTEGRATION
IEC TS 61496-4-2:2014 Safety of machinery - Electro-sensitive protective equipment - Part 4-2: Particular requirements for equipment using vision based protective devices (VBPD) - Additional requirements when using reference pattern techniques (VBPDPP)
I.S. EN ISO 12100-2:2003 SAFETY OF MACHINERY - BASIC CONCEPTS, GENERAL PRINCIPLES FOR DESIGN - PART 2: TECHNICAL PRINCIPLES
BS EN ISO 12100:2010 Safety of machinery. General principles for design. Risk assessment and risk reduction
10/30235503 DC : 0 BS EN 61496-1 AMD 2 - SAFETY OF MACHINERY - ELECTRO-SENSITIVE PROTECTIVE EQUIPMENT - PART 1: GENERAL REQUIREMENTS AND TESTS
DIN EN ISO 13855:2010-10 Safety of machinery - Positioning of safeguards with respect to the approach speeds of parts of the human body (ISO 13855:2010)
05/30130195 DC : DRAFT FEB 2005 IEC 61496-4 - SAFETY OF MACHINERY - ELECTRO-SENSITIVE PROTECTIVE EQUIPMENT - PART 4: PARTICULAR REQUIREMENTS FOR EQUIPMENT USING VISION BASED PROTECTIVE DEVICES (VBPD)
DIN EN ISO 13482:2014-11 ROBOTS AND ROBOTIC DEVICES - SAFETY REQUIREMENTS FOR PERSONAL CARE ROBOTS (ISO 13482:2014)
I.S. EN 415-10:2014 SAFETY OF PACKAGING MACHINES - PART 10: GENERAL REQUIREMENTS
CLC/TS 61496-3:2008 Safety of machinery - Electro-sensitive protective equipment - Part 3: Particular requirements for Active Opto-electronic Protective Devices responsive to Diffuse Reflection (AOPDDR)
UNI EN ISO 12100 : 2010 SAFETY OF MACHINERY - GENERAL PRINCIPLES FOR DESIGN - RISK ASSESSMENT AND RISK REDUCTION
UNE-EN ISO 13856-1:2013 Safety of machinery - Pressure-sensitive protective devices - Part 1: General principles for design and testing of pressure-sensitive mats and pressure-sensitive floors (ISO 13856-1:2013)
I.S. EN ISO 14118:2018 SAFETY OF MACHINERY - PREVENTION OF UNEXPECTED START-UP (ISO 14118:2017)
ISO 12100-2:2003 Safety of machinery Basic concepts, general principles for design Part 2: Technical principles
EN 60825-4:2006/A2:2011 SAFETY OF LASER PRODUCTS - PART 4: LASER GUARDS
DIN EN ISO 12100-2:2004-04 SAFETY OF MACHINERY - BASIC CONCEPTS, GENERAL PRINCIPLES FOR DESIGN - PART 2: TECHNICAL PRINCIPLES
DIN EN ISO 13856-1:2013-08 SAFETY OF MACHINERY - PRESSURE-SENSITIVE PROTECTIVE DEVICES - PART 1: GENERAL PRINCIPLES FOR THE DESIGN AND TESTING OF PRESSURE-SENSITIVE MATS AND PRESSURE-SENSITIVE FLOORS (ISO 13856-1:2013)
I.S. EN ISO 16090-1:2018 MACHINE TOOLS SAFETY - MACHINING CENTRES, MILLING MACHINES, TRANSFER MACHINES - PART 1: SAFETY REQUIREMENTS (ISO 16090-1:2017)
BS EN ISO 13855:2010 Safety of machinery. Positioning of safeguards with respect to the approach speeds of parts of the human body
PD ISO/TS 15066:2016 Robots and robotic devices. Collaborative robots
11/30238977 DC : 0 BS EN 61496-2 - SAFETY OF MACHINERY - ELECTRO-SENSITIVE PROTECTIVE EQUIPMENT - PART 2: PARTICULAR REQUIREMENTS FOR EQUIPMENT USING ACTIVE OPTO-ELECTRONIC PROTECTIVE DEVICES (AOPDS)
05/30105282 DC : DRAFT MAY 2005 EN ISO 11161 - SAFETY OF MACHINERY - INTEGRATED MANUFACTURING SYSTEMS - GENERAL REQUIREMENTS
UNI EN ISO 10218-2 : 2011 ROBOTS AND ROBOTIC DEVICES - SAFETY REQUIREMENTS FOR INDUSTRIAL ROBOTS - PART 2: ROBOT SYSTEMS AND INTEGRATION
BS EN 61496-1:2013 Safety of machinery. Electro-sensitive protective equipment General requirements and tests
IEC 61496-3:2008 Safety of machinery - Electro-sensitive protective equipment - Part 3: Particular requirements for Active Opto-electronic Protective Devices responsive to Diffuse Reflection (AOPDDR)
EN ISO 14118:2018 Safety of machinery - Prevention of unexpected start-up (ISO 14118:2017)
UNI EN 1034-27 : 2012 SAFETY OF MACHINERY - SAFETY REQUIREMENTS FOR THE DESIGN AND CONSTRUCTION OF PAPER MAKING AND FINISHING MACHINES - PART 27: ROLL HANDLING SYSTEMS
UNI EN ISO 13856-1 : 2013 SAFETY OF MACHINERY - PRESSURE-SENSITIVE PROTECTIVE DEVICES - PART 1: GENERAL PRINCIPLES FOR DESIGN AND TESTING OF PRESSURE-SENSITIVE MATS AND PRESSURE-SENSITIVE FLOORS
IEC 60204-33:2009 Safety of machinery - Electrical equipment of machines - Part 33: Requirements for semiconductor fabrication equipment
I.S. EN 60825-4:2006 SAFETY OF LASER PRODUCTS - PART 4: LASER GUARDS
BS EN ISO 10218-2:2011 Robots and robotic devices. Safety requirements for industrial robots Robot systems and integration
12/30247814 DC : 0 BS EN 1034-27 - SAFETY OF MACHINERY - SAFETY REQUIREMENTS FOR THE DESIGN AND CONSTRUCTION OF PAPER MAKING AND FINISHING MACHINES - PART 27: ROLL HANDLING SYSTEMS
11/30247811 DC : 0 BS EN 415-10 - SAFETY OF PACKAGING MACHINES - PART 10: GENERAL REQUIREMENTS
ISO/TS 15066:2016 Robots and robotic devices — Collaborative robots
16/30331346 DC : 0 BS EN ISO 14118 - SAFETY OF MACHINERY - PREVENTION OF UNEXPECTED START-UP
UNE-EN ISO 13855:2011 Safety of machinery - Positioning of safeguards with respect to the approach speeds of parts of the human body (ISO 13855:2010)
DIN EN ISO 10218-2:2012-06 Robots and robotic devices - Safety requirements for industrial robots - Part 2: Robot systems and integration (ISO 10218-2:2011)
PD IEC/TS 61496-4-2:2014 Safety of machinery. Electro-sensitive protective equipment Particular requirements for equipment using vision based protective devices (VBPD). Additional requirements when using reference pattern techniques (VBPDPP)
DIN EN 415-10:2014-07 SAFETY OF PACKAGING MACHINES - PART 10: GENERAL REQUIREMENTS
EN ISO 16090-1:2018 Machine tools safety - Machining centres, Milling machines, Transfer machines - Part 1: Safety requirements (ISO 16090-1:2017)
NF EN ISO 10218-2 : 2011 ROBOTS AND ROBOTIC DEVICES - SAFETY REQUIREMENTS FOR INDUSTRIAL ROBOTS - PART 2: ROBOT SYSTEM AND INTEGRATION
UNI EN 415-10 : 2014 SAFETY OF PACKAGING MACHINES - PART 10: GENERAL REQUIREMENTS
UNE-EN ISO 10218-2:2011 Robots and robotic devices - Safety requirements for industrial robots - Part 2: Robot systems and integration (ISO 10218-2:2011)
CLC/TS 61496-2:2006 Safety of machinery - Electro-sensitive protective equipment - Part 2: Particular requirements for equipment using active opto-electronic protective devices (AOPDs)
ISO 12100:2010 Safety of machinery — General principles for design — Risk assessment and risk reduction
EN 61496-1:2013/AC:2015 SAFETY OF MACHINERY - ELECTRO-SENSITIVE PROTECTIVE EQUIPMENT - PART 1: GENERAL REQUIREMENTS AND TESTS (IEC 61496-1:2012)
UNI EN ISO 12100-2 : 2009 SAFETY OF MACHINERY - BASIC CONCEPTS, GENERAL PRINCIPLES FOR DESIGN - PART 2: TECHNICAL PRINCIPLES
EN 1034-27:2012 Safety of machinery - Safety requirements for the design and construction of paper making and finishing machines - Part 27: Roll handling systems
UNI EN ISO 11161 : 2010 SAFETY OF MACHINERY - INTEGRATED MANUFACTURING SYSTEMS - BASIC REQUIREMENTS
ISO/TR 20218-2:2017 Robotics Safety design for industrial robot systems Part 2: Manual load/unload stations
CSA Z432 : 2016 SAFEGUARDING OF MACHINERY
UTEC 79 152 : 2007 SAFETY OF MACHINERY - ELECTRO-SENSITIVE PROTECTIVE EQUIPMENT - PART 2: PARTICULAR REQUIREMENTS FOR EQUIPMENT USING ACTIVE OPTO-ELECTRONIC PROTECTIVE DEVICES (AOPD)
BS EN 415-10:2014 Safety of packaging machines General Requirements
09/30201664 DC : 0 BS EN ISO 12100 - SAFETY OF MACHINERY - GENERAL PRINCIPLES FOR DESIGN, RISK ASSESSMENT AND RISK REDUCTION
UNE-EN ISO 13482:2014 Robots and robotic devices - Safety requirements for personal care robots (ISO 13482:2014)
UNI EN ISO 13855 : 2010 SAFETY OF MACHINERY - POSITIONING OF SAFEGUARDS WITH RESPECT TO THE APPROACH SPEEDS OF PARTS OF THE HUMAN BODY
BS EN ISO 13482:2014 Robots and robotic devices. Safety requirements for personal care robots
DIN EN 1034-27 E : 2012 SAFETY OF MACHINERY - SAFETY REQUIREMENTS FOR THE DESIGN AND CONSTRUCTION OF PAPER MAKING AND FINISHING MACHINES - PART 27: ROLL HANDLING SYSTEMS
BS EN 1034-27:2012 Safety of machinery. Safety requirements for the design and construction of paper making and finishing machines Roll handling systems
CSA Z434 : 2014 INDUSTRIAL ROBOTS AND ROBOT SYSTEMS
I.S. EN 1034-27:2012 SAFETY OF MACHINERY - SAFETY REQUIREMENTS FOR THE DESIGN AND CONSTRUCTION OF PAPER MAKING AND FINISHING MACHINES - PART 27: ROLL HANDLING SYSTEMS
I.S. EN ISO 13482:2014 ROBOTS AND ROBOTIC DEVICES - SAFETY REQUIREMENTS FOR PERSONAL CARE ROBOTS (ISO 13482:2014)
UNE-EN ISO 12100:2012 Safety of machinery - General principles for design - Risk assessment and risk reduction (ISO 12100:2010)
ISO 14118:2017 Safety of machinery — Prevention of unexpected start-up
BS EN ISO 11161 : 2007 SAFETY OF MACHINERY - INTEGRATED MANUFACTURING SYSTEMS - BASIC REQUIREMENTS
ISO 13482:2014 Robots and robotic devices Safety requirements for personal care robots
IEC 60825-4:2006+AMD1:2008+AMD2:2011 CSV Safety of laser products - Part 4: Laser guards
ISO 10218-2:2011 Robots and robotic devices Safety requirements for industrial robots Part 2: Robot systems and integration
ISO 13856-1:2013 Safety of machinery — Pressure-sensitive protective devices — Part 1: General principles for design and testing of pressure-sensitive mats and pressure-sensitive floors
BS EN 60204-33:2011 Safety of machinery. Electrical equipment of machines Requirements for semiconductor fabrication equipment
ISO 11161:2007 Safety of machinery — Integrated manufacturing systems — Basic requirements
EN ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk reduction (ISO 12100:2010)
EN ISO 13856-1:2013 Safety of machinery - Pressure-sensitive protective devices - Part 1: General principles for design and testing of pressure-sensitive mats and pressure-sensitive floors (ISO 13856-1:2013)
EN 415-10:2014 Safety of packaging machines - Part 10: General Requirements
EN ISO 13482:2014 Robots and robotic devices - Safety requirements for personal care robots (ISO 13482:2014)
EN ISO 12100-2:2003/A1:2009 SAFETY OF MACHINERY - BASIC CONCEPTS, GENERAL PRINCIPLES FOR DESIGN - PART 2: TECHNICAL PRINCIPLES
EN ISO 13855:2010 Safety of machinery - Positioning of safeguards with respect to the approach speeds of parts of the human body (ISO 13855:2010)
EN ISO 10218-2:2011 Robots and robotic devices - Safety requirements for industrial robots - Part 2: Robot systems and integration (ISO 10218-2:2011)
EN ISO 11161:2007/A1:2010 SAFETY OF MACHINERY - INTEGRATED MANUFACTURING SYSTEMS - BASIC REQUIREMENTS
DD CLC/TS 61496-2:2006 Safety of machinery. Electro-sensitive protective equipment Particular requirements for equipment using active opto-electronic protective devices (AOPDs)
UNI EN ISO 13482 : 2014 ROBOTS AND ROBOTIC DEVICES - SAFETY REQUIREMENTS FOR PERSONAL CARE ROBOTS
CSA Z460 : 2013 CONTROL OF HAZARDOUS ENERGY - LOCKOUT AND OTHER METHODS
S.R. CLC/TS 61496-3:2008 SAFETY OF MACHINERY - ELECTRO-SENSITIVE PROTECTIVE EQUIPMENT - PART 3: PARTICULAR REQUIREMENTS FOR ACTIVE OPTO-ELECTRONIC PROTECTIVE DEVICES RESPONSIVE TO DIFFUSE REFLECTION (AOPDDR)
ISO 16090-1:2017 Machine tools safety — Machining centres, Milling machines, Transfer machines — Part 1: Safety requirements
DIN EN 1034-27:2012-12 Safety of machinery - Safety requirements for the design and construction of paper making and finishing machines - Part 27: Roll handling systems
PD IEC/TS 61496-4-3:2015 Safety of machinery. Electro-sensitive protective equipment Particular requirements for equipment using vision based protective devices (VBPD). Additional requirements when using stereo vision techniques (VBPDST)
ANSI/ISO 12100 : 2012 SAFETY OF MACHINERY - GENERAL PRINCIPLES FOR DESIGN - RISK ASSESSMENT AND RISK REDUCTION
BS EN ISO 13856-1:2013 Safety of machinery. Pressure-sensitive protective devices General principles for design and testing of pressure-sensitive mats and pressure-sensitive floors
DD CLC/TS 61496-3:2008 Safety of machinery. Electro-sensitive protective equipment Particular requirements for active opto-electronic protective devices responsive to diffuse reflection (AOPDDR)
I.S. EN ISO 13856-1:2013 SAFETY OF MACHINERY - PRESSURE-SENSITIVE PROTECTIVE DEVICES - PART 1: GENERAL PRINCIPLES FOR DESIGN AND TESTING OF PRESSURE-SENSITIVE MATS AND PRESSURE-SENSITIVE FLOORS (ISO 13856-1:2013)
I.S. EN ISO 13855:2010 SAFETY OF MACHINERY - POSITIONING OF SAFEGUARDS WITH RESPECT TO THE APPROACH SPEEDS OF PARTS OF THE HUMAN BODY
UTEC 79 153 : 2008 SAFETY OF MACHINERY - ELECTRO-SENSITIVE PROTECTIVE EQUIPMENT - PART 3: PARTICULAR REQUIREMENTS FOR ACTIVE OPTO-ELECTRONIC PROTECTIVE DEVICES RESPONSIVE TO DIFFUSE REFLECTION (AOPDDR)
I.S. EN ISO 12100:2010 SAFETY OF MACHINERY - GENERAL PRINCIPLES FOR DESIGN - RISK ASSESSMENT AND RISK REDUCTION
I.S. EN 60204-33:2011 SAFETY OF MACHINERY - ELECTRICAL EQUIPMENT OF MACHINES - PART 33: REQUIREMENTS FOR SEMICONDUCTOR FABRICATION EQUIPMENT
IEC TS 61496-4-3:2015 Safety of machinery - Electro-sensitive protective equipment - Part 4-3: Particular requirements for equipment using vision based protective devices (VBPD) - Additional requirements when using stereo vision techniques (VBPDST)
I.S. EN 61496-1:2013 SAFETY OF MACHINERY - ELECTRO-SENSITIVE PROTECTIVE EQUIPMENT - PART 1: GENERAL REQUIREMENTS AND TESTS
DIN EN ISO 11161:2010-10 Safety of machinery - Integrated manufacturing systems - Basic requirements (ISO 11161:2007 + Amd 1:2010); German version EN ISO 11161:2007 + A1:2010
BS EN 60825-4 : 2006 SAFETY OF LASER PRODUCTS - PART 4: LASER GUARDS
IEC 61496-1:2012 Safety of machinery - Electro-sensitive protective equipment - Part 1: General requirements and tests
ISO 13855:2010 Safety of machinery Positioning of safeguards with respect to the approach speeds of parts of the human body
EN 60204-33:2011 Safety of machinery - Electrical equipment of machines - Part 33: Requirements for semiconductor fabrication equipment
I.S. EN ISO 11161:2007 SAFETY OF MACHINERY - INTEGRATED MANUFACTURING SYSTEMS - BASIC REQUIREMENTS

ISO 13855:2010 Safety of machinery Positioning of safeguards with respect to the approach speeds of parts of the human body
ISO 14119:2013 Safety of machinery Interlocking devices associated with guards Principles for design and selection
EN 1525:1997 Safety of industrial trucks - Driverless trucks and their systems
ISO 14120:2015 Safety of machinery Guards General requirements for the design and construction of fixed and movable guards
IEC TR 62513:2008 Safety of machinery - Guidelines for the use of communication systems in safety-related applications
ISO 13852:1996 Safety of machinery Safety distances to prevent danger zones being reached by the upper limbs
IEC 60204-1:2016 Safety of machinery - Electrical equipment of machines - Part 1: General requirements
ISO 13851:2002 Safety of machinery Two-hand control devices Functional aspects and design principles
AS/NZS 4024.1603:2019 Safety of machinery Design of controls, interlocks and guards - Prevention of unexpected start-up
IEC 61496-3:2008 Safety of machinery - Electro-sensitive protective equipment - Part 3: Particular requirements for Active Opto-electronic Protective Devices responsive to Diffuse Reflection (AOPDDR)
ISO 12100-2:2003 Safety of machinery Basic concepts, general principles for design Part 2: Technical principles
IEC 61496-1:2012 Safety of machinery - Electro-sensitive protective equipment - Part 1: General requirements and tests
ISO 13856-1:2013 Safety of machinery — Pressure-sensitive protective devices — Part 1: General principles for design and testing of pressure-sensitive mats and pressure-sensitive floors
ISO 12100-1:2003 Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology
EN 1760-2:2001+A1:2009 Safety of machinery - Pressure sensitive protective devices - Part 2: General principles for the design and testing of pressure sensitive edges and pressure sensitive bars
EN 1760-3:2004+A1:2009 Safety of machinery - Pressure sensitive protective devices - Part 3: General principles for the design and testing of pressure sensitive bumpers, plates, wires and similar devices
IEC 62061:2005+AMD1:2012+AMD2:2015 CSV Safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic control systems
IEC 61496-2:2013 Safety of machinery - Electro-sensitive protective equipment - Part 2: Particular requirements for equipment using active opto-electronic protective devices (AOPDs)

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