KTA 3201.3 : 2007(R2012)

Name: KTA 3201.3 : 2007(R2012)
Brand: KTA

Superseded

View Superseded by

COMPONENTS OF THE REACTOR COOLANT PRESSURE BOUNDARY OF LIGHT WATER REACTORS - PART 3: MANUFACTURE

Superseded date

04-07-2019

Published date

12-01-2013

Publisher

Kerntechnischer Ausschuss

Grundlagen
1 Anwendungsbereich
2 Begriffe
3 Anforderungen an den Hersteller
   3.1 Allgemeine Anforderungen
   3.2 Voraussetzungen
   3.3 Organisatorische und personelle Anforderungen
         für die Durchführung von Schweissarbeiten
         und zerstörungsfreien Prüfungen
4 Vorprüfung und Dokumentation
   4.1 Vorprüfung
   4.2 Dokumentation
5 Schweisstechnische Gestaltung und arbeitstechnische
   Grundsätze
   5.1 Schweisstechnische Gestaltung und Anforderungen
         an die Oberflächen
   5.2 Voraussetzungen zum Schweissen
   5.3 Vorbereitung der Fugenflanken
   5.4 Anforderungen an die Schweissung
   5.5 Durchführung der Schweissarbeiten
   5.6 Nachbesserungen und Reparaturen
   5.7 Schweissprotokoll
   5.8 Bescheinigungen über die Schweissarbeiten
6 Umformen von Bauteilen
   6.1 Allgemeines
   6.2 Warmumformen
   6.3 Kaltumformen
   6.4 Prüfung umgeformter Bauteile
   6.5 Protokoll über das Umformen
   6.6 Abnahmeprüfzeugnisse
   6.7 Einwalzen von Wärmetauscher-Rohren
7 Wärmebehandlung
   7.1 Allgemeine Anforderungen
   7.2 Ferritische Werkstoffe nach dem Schweissen
   7.3 Austenitische Stähle nach dem Schweissen
   7.4 Bescheinigungen
8 Anforderungen an die Schweisszusätze
9 Verfahrensprüfungen
   9.1 Allgemeine Anforderungen
   9.2 Ferritische Stumpfnähte
   9.3 Stumpfnähte aus austenitischen Stählen
   9.4 Schweissplattierungen aus austenitischen
         Stählen und Nickellegierungen
   9.5 Besondere ferritische Schweissungen
   9.6 Besondere Schweissungen an austenitischen
         Stählen
   9.7 Verbindungsschweissungen zwischen ferritischen
         und austenitischen Stählen
   9.8 Panzerungen
   9.9 Einschweissen von Rohren in Rohrplatten
10 Fertigungsüberwachung, Bauprüfungen und
   Kennzeichnung
   10.1 Allgemeines
   10.2 Kennzeichnung der Erzeugnisformen und
         Bauteilkennzeichnung
   10.3 Fertigungsüberwachung und Bauprüfungen
         durch den Hersteller und den Sachverständigen
11 Arbeitsprüfungen
   11.1 Allgemeine Anforderungen
   11.2 Verbindungsschweissungen an Bauteilen aus
         ferritischen Stählen
   11.3 Verbindungsschweissungen an austenitischen
         Stählen
   11.4 Schweissplattierungen aus austenitischen
         Stählen und Nickellegierungen
   11.5 Sonstige Bauteilschweissungen
   11.6 Einschweissen von Rohren in Rohrplatten
12 Zerstörungsfreie Prüfungen
   12.1 Prüfgerechte Gestaltung
   12.2 Allgemeine Anforderungen
   12.3 Schweissverbindungen an ferritischen Stählen
   12.4 Dichtschweissungen gegen Plattierungen aus
         austenitischen Stählen und Nickellegierungen
   12.5 Schweissverbindungen an austenitischen Stählen
   12.6 Schweissverbindungen zwischen ferritischen
         Stählen und austenitischen Stählen
   12.7 Ferritische formgebende Auftragschweissungen
         (ausgenommen Panzerungen und Pufferungen für
         Panzerungen)
   12.8 Schweissplattierungen und formgebende
         Auftragschweissungen aus austenitischen
         Stählen und Nickellegierungen
   12.9 Panzerungen und Pufferungen für Panzerungen
   12.10 Bereiche entfernter Schweissstellen an
         ferritischen und austenitischen Bauteilen
   12.11 Grundwerkstoffoberflächen der druckführenden
         Umschliessung nach der letzten Wärmebehandlung
   12.12 Prüfungen im Zusammenhang mit der
         Erstdruckprüfung
   12.13 Umformungen an Rohren
   12.14 Protokollierung der Prüfergebnisse
Anhang A: Muster für Formblätter
Anhang B: Erweiterte Querschliff- und
          Mehrstufen-Tangentialschliffuntersuchungen
Anhang C: Durchführung von manuellen
          Ultraschallprüfungen
Anhang D: Durchführung von manuellen
          Ultraschall-Tandemprüfungen
Anhang E: Durchführung von Oberflächenprüfungen
          nach dem Magnetpulver- und Eindringverfahren
Anhang F: Bestimmungen, auf die in dieser Regel verwiesen
          wird
Anhang G: Änderungen gegenüber der Fassung 6/98
          und Erläuterungen (informativ)

Applicable to the manufacture of pressure-retaining components of the reactor coolant pressure boundary of light water reactors.

DevelopmentNote	DRAFT 2017 issued in November 2017. (12/2017)
DocumentType	Standard
PublisherName	Kerntechnischer Ausschuss
Status	Superseded
SupersededBy	KTA 3201.3 : 2017 Berichtigung : 2019

KTA 3407 : 2014	PIPE PENETRATIONS THROUGH THE REACTOR CONTAINMENT VESSEL
KTA 3103 : 2015(R2017)	SHUTDOWN SYSTEMS FOR LIGHT WATER REACTORS
KTA 3206 : 2014(R2017)Berichtigung:2019	BREAK PRECLUSION VERIFICATIONS FOR PRESSURE-RETAINING COMPONENTS IN NUCLEAR POWER PLANTS

EN ISO 4287:1998/A1:2009	GEOMETRICAL PRODUCT SPECIFICATIONS (GPS) - SURFACE TEXTURE: PROFILE METHOD - TERMS, DEFINITIONS AND SURFACE TEXTURE PARAMETERS
EN 10002-1 : 2001	METALLIC MATERIALS - TENSILE TESTING - PART 1: METHOD OF TEST AT AMBIENT TEMPERATURE
EN ISO 9692-1:2013	Welding and allied processes - Types of joint preparation - Part 1: Manual metal arc welding, gas-shielded metal arc welding, gas welding, TIG welding and beam welding of steels (ISO 9692-1:2013)
SEP 1325 : 1982
EN ISO 6520-1:2007	Welding and allied processes - Classification of geometric imperfections in metallic materials - Part 1: Fusion welding (ISO 6520-1:2007)
EN ISO 3452-2:2013	NON-DESTRUCTIVE TESTING - PENETRANT TESTING - PART 2: TESTING OF PENETRANT MATERIALS (ISO 3452-2:2013)
EN ISO 5817:2014	Welding - Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded) - Quality levels for imperfections (ISO 5817:2014)
EN 12668-2:2010	Non-destructive testing - Characterization and verification of ultrasonic examination equipment - Part 2: Probes
ISO 9606-4:1999	Approval testing of welders — Fusion welding — Part 4: Nickel and nickel alloys
ISO 6520-1:2007	Welding and allied processes Classification of geometric imperfections in metallic materials Part 1: Fusion welding
ISO 4287:1997	Geometrical Product Specifications (GPS) — Surface texture: Profile method — Terms, definitions and surface texture parameters
EN 439 : 1994	WELDING CONSUMABLES - SHIELDING GASES FOR ARC WELDING AND CUTTING
EN 440 : 1994	WELDING CONSUMABLES - WIRE ELECTRODES AND DEPOSITS FOR GAS SHIELDED METAL ARC WELDING OF NON ALLOY AND FINE GRAIN STEELS - CLASSIFICATION
DIN EN ISO 6847:2013-11	WELDING CONSUMABLES - DEPOSITION OF A WELD METAL PAD FOR CHEMICAL ANALYSIS (ISO 6847:2013)
EN ISO 9692-2:1998/AC:1999	WELDING AND ALLIED PROCESSES - JOINT PREPARATION - PART 2: SUBMERGED ARC WELDING OF STEELS
DIN EN 12668-2:2010-06	Non-destructive testing - Characterization and verification of ultrasonic examination equipment - Part 2: Probes
EN 10002-5:1991	Metallic materials - Tensile testing - Part 5: Method of testing at elevated temperature
DIN EN 473:2008-09	NON-DESTRUCTIVE TESTING - QUALIFICATION AND CERTIFICATION OF NDT PERSONNEL - GENERAL PRINCIPLES
DIN EN 12668-1:2010-05	Non-destructive testing - Characterization and verification of ultrasonic examination equipment - Part 1: Instruments
EN 10164:2004	Steel products with improved deformation properties perpendicular to the surface of the product - Technical delivery conditions
EN ISO 3452-3:2013	NON-DESTRUCTIVE TESTING - PENETRANT TESTING - PART 3: REFERENCE TEST BLOCKS (ISO 3452-3:2013)
EN ISO 643:2012	Steels - Micrographic determination of the apparent grain size (ISO 643:2012)
DIN EN ISO 9692-1:2013-12	WELDING AND ALLIED PROCESSES - TYPES OF JOINT PREPARATION - PART 1: MANUAL METAL-ARC WELDING, GAS-SHIELDED METAL-ARC WELDING, GAS WELDING, TIG WELDING AND BEAM WELDING OF STEELS (ISO 9692-1:2013)
DIN EN ISO 3452-3:2014-03	NON-DESTRUCTIVE TESTING - PENETRANT TESTING - PART 3: REFERENCE TEST BLOCKS (ISO 3452-3:2013)
DIN EN 287-1:2011-11	QUALIFICATION TEST OF WELDERS - FUSION WELDING - PART 1: STEELS
EN 719 : 1994	WELDING COORDINATION - TASKS AND RESPONSIBILITIES
EN ISO 3690:2012	Welding and allied processes - Determination of hydrogen content in arc weld metal (ISO 3690:2012)
EN 27963 : 1992	SPECIFICATION FOR CALIBRATION BLOCK NO. 2 FOR ULTRASONIC EXAMINATION OF WELDS
EN ISO 6947:2011	Welding and allied processes - Welding positions (ISO 6947:2011)
EN ISO 6847:2013	Welding consumables - Deposition of a weld metal pad for chemical analysis (ISO 6847:2013)
EN ISO 9934-3:2015	Non-destructive testing - Magnetic particle testing - Part 3: Equipment (ISO 9934-3:2015)
DIN EN ISO 13916:1996-11	WELDING - MEASUREMENT OF PREHEATING TEMPERATURE, INTERPASS TEMPERATURE AND PREHEAT MAINTENANCE TEMPERATURE (ISO 13916:2017)
EN 12266-2:2012	Industrial valves - Testing of metallic valves - Part 2: Tests, test procedures and acceptance criteria - Supplementary requirements
EN ISO 9606-4:1999	Approval testing of welders - Fusion welding - Part 4: Nickel and nickel alloys (ISO 9606-4:1999)
ISO 6847:2013	Welding consumables Deposition of a weld metal pad for chemical analysis
EN 1330-4:2010	Non-destructive testing - Terminology - Part 4: Terms used in ultrasonic testing
DIN EN 12668-3:2014-02	Non-destructive testing - Characterization and verification of ultrasonic examination equipment - Part 3: Combined equipment
EN 895:1995	Destructive tests on welds in metallic materials - Transverse tensile test
EN 462-3:1996	Non-destructive testing - Image quality of radiographs - Part 3: Image quality classes for ferrous metals
DIN EN 1779:1999-10	NON-DESTRUCTIVE TESTING - LEAK TESTING - CRITERIA FOR THE METHOD AND TECHNIQUE SELECTION
KTA 3201.2 : 2013	COMPONENTS OF THE REACTOR COOLANT PRESSURE BOUNDARY OF LIGHT WATER REACTORS - PART 2: DESIGN AND ANALYSIS
EN 12668-1:2010	Non-destructive testing - Characterization and verification of ultrasonic examination equipment - Part 1: Instruments
DIN EN 27963:1992-06	WELDS IN STEEL; CALIBRATION BLOCK NO.2 FOR ULTRASONIC EXAMINATION OF WELDS
EN 473:2008	Non-destructive testing - Qualification and certification of NDT personnel - General principles
DIN EN ISO 9934-1:2016-07 (Draft)	NON-DESTRUCTIVE TESTING - MAGNETIC PARTICLE TESTING - PART 1: GENERAL PRINCIPLES (ISO 9934-1:2016)
DIN ISO 857-1:2002-11	WELDING AND ALLIED PROCESSES - VOCABULARY - PART 1: METAL WELDING PROCESSES
EN 910 : 1996	DESTRUCTIVE TESTS ON WELDS IN METALLIC MATERIALS - BEND TESTS
KTA 3203 : 2001(R2011)	SURVEILLANCE OF THE IRRADIATION BEHAVIOUR OF REACTOR PRESSURE VESSEL MATERIALS OF LWR FACILITIES
EN 10045-1 : 1990	METALLIC MATERIALS - CHARPY IMPACT TEST - PART 1: TEST METHOD
DIN EN 571-1:1997-03	NON-DESTRUCTIVE TESTING - PENETRANT TESTING - PART 1: GENERAL PRINCIPLES
EN ISO 9934-1:2016	Non-destructive testing - Magnetic particle testing - Part 1: General principles (ISO 9934-1:2016)
EN 12266-1:2012	Industrial valves - Testing of metallic valves - Part 1: Pressure tests, test procedures and acceptance criteria - Mandatory requirements
ISO 9692-1:2013	Welding and allied processes — Types of joint preparation — Part 1: Manual metal arc welding, gas-shielded metal arc welding, gas welding, TIG welding and beam welding of steels
DIN EN ISO 6947:2011-08	WELDING AND ALLIED PROCESSES - WELDING POSITIONS
KTA 1401 : 2013	GENERAL REQUIREMENTS REGARDING QUALITY ASSURANCE
DIN EN ISO 643:2015-06 (Draft)	STEELS - MICROGRAPHIC DETERMINATION OF THE APPARENT GRAIN SIZE (ISO 643:2012)
EN 1779:1999/A1:2003	NON-DESTRUCTIVE TESTING - LEAK TESTING - CRITERIA FOR METHOD AND TECHNIQUE SELECTION
EN 1599 : 1997	WELDING CONSUMABLES - COVERED ELECTRODES FOR MANUAL METAL ARC WELDING OF CREEP-RESISTING STEELS - CLASSIFICATION
DIN EN 584-1:2006-07	NON-DESTRUCTIVE TESTING - INDUSTRIAL RADIOGRAPHIC FILM - PART 1: CLASSIFICATION OF FILM SYSTEMS FOR INDUSTRIAL RADIOGRAPHY
DIN EN 10204:2005-01	Metallic products - Types of inspection documents; German version EN 10204:2004
DIN EN ISO 3059:2013-03	NON-DESTRUCTIVE TESTING - PENETRANT TESTING AND MAGNETIC PARTICLE TESTING - VIEWING CONDITIONS (ISO 3059:2012)
EN 875:1995	Destructive tests on welds in metallic materials - Impact tests - Test specimen location, notch orientation and examination
DIN EN 1330-4:2010-05	NON-DESTRUCTIVE TESTING - TERMINOLOGY - PART 4: TERMS USED IN ULTRASONIC TESTING
EN ISO 2560:2009	Welding consumables - Covered electrodes for manual metal arc welding of non-alloy and fine grain steels - Classification (ISO 2560:2009)
ISO 857-1:1998	Welding and allied processes Vocabulary Part 1: Metal welding processes
DIN EN ISO 3452-2:2014-03	Non-destructive testing - Penetrant testing - Part 2: Testing of penetrant materials (ISO 3452-2:2013)
ISO 9934-1:2016	Non-destructive testing — Magnetic particle testing — Part 1: General principles
KTA 1408.2 : 2015	QUALITY ASSURANCE OF WELD FILLER METALS AND WELDING CONSUMABLES FOR PRESSURE AND ACTIVITY-RETAINING SYSTEMS IN NUCLEAR POWER PLANTS - PART 2: MANUFACTURE
DIN EN 10002-5:1992-02	TENSILE TESTING OF METALLIC MATERIALS - PART 5: METHOD OF TESTING AT ELEVATED TEMPERATURE
EN 12223:1999	Non-destructive testing - Ultrasonic examination - Specification for calibration block No. 1
EN 12072 : 1999	WELDING CONSUMABLES - WIRE ELECTRODES, WIRES AND RODS FOR ARC WELDING OF STAINLESS AND HEAT-RESISTING STEELS - CLASSIFICATION
DIN EN 12223:2000-01	NON-DESTRUCTIVE TESTING - ULTRASONIC EXAMINATION - SPECIFICATION FOR CALIBRATION BLOCK NO. 1
EN 10204:2004	Metallic products - Types of inspection documents
EN 584-1:2006	Non-destructive testing - Industrial radiographic film - Part 1: Classification of film systems for industrial radiography
CEN ISO/TR 15608:2017	Welding - Guidelines for a metallic materials grouping system (ISO/TR 15608:2017)
EN ISO 3651-2 : 1998	DETERMINATION OF RESISTANCE TO INTERGRANULAR CORROSION OF STAINLESS STEELS - FERRITIC, AUSTENITIC AND FERRITIC-AUSTENITIC (DUPLEX) STAINLESS STEELS - CORROSION TEST IN MEDIA CONTAINING SULFURIC ACID
EN 1600:1997	Welding consumables - Covered electrodes for manual arc welding of stainless and heat resisting steels - Classification
ISO 643:2012	Steels Micrographic determination of the apparent grain size
ISO 9934-2:2015	Non-destructive testing — Magnetic particle testing — Part 2: Detection media
EN 462-1:1994	Non-destructive testing - Image quality of radiographs - Part 1: Image quality indicators (wire type) - Determination of image quality value
EN 1668 : 1997	WELDING CONSUMABLES - RODS, WIRES AND DEPOSITS FOR TUNGSTEN INERT GAS WELDING OF NON ALLOY AND FINE GRAIN STEELS - CLASSIFICATION
ISO 9934-3:2015	Non-destructive testing — Magnetic particle testing — Part 3: Equipment
DIN EN ISO 9934-3:2015-12	NON-DESTRUCTIVE TESTING - MAGNETIC PARTICLE TESTING - PART 3: EQUIPMENT (ISO 9934-3:2015)
DIN 25410:2012-07	Nuclear facilities - Surface cleanliness of components
DIN EN 12517-1:2006-06	NON-DESTRUCTIVE TESTING OF WELDS - PART 1: EVALUATION OF WELDED JOINTS IN STEEL, NICKEL, TITANIUM AND THEIR ALLOYS BY RADIOGRAPHY - ACCEPTANCE LEVELS
EN 12517-1:2006	Non-destructive testing of welds - Part 1: Evaluation of welded joints in steel, nickel, titanium and their alloys by radiography - Acceptance levels
EN ISO 9934-2:2015	Non-destructive testing - Magnetic particle testing - Part 2: Detection media (ISO 9934-2:2015)
EN 12668-3:2013	Non-destructive testing - Characterization and verification of ultrasonic examination equipment - Part 3: Combined equipment
ISO 9692-2:1998	Welding and allied processes — Joint preparation — Part 2: Submerged arc welding of steels
KTA 1408.1 : 2015 COR 2016	QUALITY ASSURANCE OF WELD FILLER METALS AND WELDING CONSUMABLES FOR PRESSURE AND ACTIVITY-RETAINING SYSTEMS IN NUCLEAR POWER PLANTS - PART 1: QUALIFICATION TESTING
DIN EN 10002-1:2001-12	METALLIC MATERIALS - TENSILE TESTING - PART 1: METHOD OF TEST AT AMBIENT TEMPERATURE
DIN EN ISO 9606-4:1999-06	APPROVAL TESTING OF WELDERS - FUSION WELDING - PART 4: NICKEL AND NICKEL ALLOYS
ISO 7963:2006	Non-destructive testing — Ultrasonic testing —- Specification for calibration block No. 2
KTA 1408.3 : 2015	QUALITY ASSURANCE OF WELD FILLER METALS AND WELDING CONSUMABLES FOR PRESSURE AND ACTIVITY-RETAINING SYSTEMS IN NUCLEAR POWER PLANTS - PART 3: PROCESSING
EN 571-1:1997	Non destructive testing - Penetrant testing - Part 1: General principles
EN 1418:1997	Welding personnel - Approval testing of welding operators for fusion welding and resistance weld setters for fully mechanized and automatic welding of metallic materials
ISO 13916:2017	Welding — Measurement of preheating temperature, interpass temperature and preheat maintenance temperature
EN 970:1997	Non-destructive examination of fusion welds - Visual examination
DIN 2559-2:2007-09	EDGE PREPARATION FOR WELDING - PART 2: MATCHING OF INSIDE DIAMETER FOR CIRCUMFERENTIAL WELDS ON SEAMLESS PIPES
DIN EN ISO 9934-2:2015-12	NON-DESTRUCTIVE TESTING - MAGNETIC PARTICLE TESTING - PART 2: DETECTION MEDIA (ISO 9934-2:2015)
DIN 25450:1990-09	ULTRASONIC EQUIPMENT FOR MANUAL TESTING
DIN 25435-1:2014-01	IN-SERVICE INSPECTIONS FOR PRIMARY COOLANT CIRCUIT COMPONENTS OF LIGHT WATER REACTORS - PART 1: AUTOMATED ULTRASONIC TESTING
EN ISO 3059:2012	Non-destructive testing - Penetrant testing and magnetic particle testing - Viewing conditions (ISO 3059:2012)
DIN EN ISO 3690:2012-07	WELDING AND ALLIED PROCESSES - DETERMINATION OF HYDROGEN CONTENT IN ARC WELD METAL (ISO 3690:2012)
EN 1435:1997/A2:2003	NON-DESTRUCTIVE TESTING OF WELDS - RADIOGRAPHIC TESTING OF WELDED JOINTS
ISO 6947:2011	Welding and allied processes Welding positions
DIN 25435-7:2014-01	In-service inspections for primary coolant circuit components of light water reactors - Part 7: Radiographic testing
EN 287-1:2011	Qualification test of welders - Fusion welding - Part 1: Steels