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PD 5500:2003

Superseded

Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

Specification for unfired fusion welded pressure vessels

Available format(s)

Hardcopy , PDF

Superseded date

04-01-2006

Language(s)

English

Published date

15-01-2003

Committees responsible
Foreword
Summary of amended pages
Section 1. General
           1.1 Scope
           1.2 Interpretation
           1.3 Definitions
           1.4 Responsibilities
           1.5 Information and requirements to be agreed and to be
                documented
           1.6 Thicknesses
Section 2. Materials
           2.1 Selection of materials
           2.2 Materials for low temperature applications
           2.3 Nominal design strength
Section 3. Design
           3.1 General
           3.2 Application
           3.3 Corrosion, erosion and protection
           3.4 Construction categories and design stresses
           3.5 Vessels under internal pressure
           3.6 Vessels under external pressure
           3.7 Supports, attachments and internal structures
           3.8 Bolted flanged connections
           3.9 Flat heat exchanger tubesheets
           3.10 Design of welds
           3.11 Vessels with external jackets or limpet coils
           3.12 Manholes, inspection openings and quick release
                openings
           3.13 Protective devices for excessive pressure or
                vacuum
Section 4. Manufacture and workmanship
           4.1 General aspects of construction
           4.2 Cutting, forming and tolerances
           4.3 Welded joints
           4.4 Heat treatment
           4.5 Surface finish
Section 5. Inspection and testing
           5.1 General
           5.2 Approval testing of fusion welding procedures
           5.3 Welder and operator approval
           5.4 Production control test plates
           5.5 Destructive testing
           5.6 Non-destructive testing
           5.7 Acceptance criteria for weld defects revealed
                by visual examination and non-destructive
                testing
           5.8 Pressure tests
           5.9 Inspection requirements for cast components
Annex A Requirements for design where loadings and components
        are not covered by Section 3
Annex B Requirements for cylindrical, spherical and conical
        shells under combined loadings, including wind and
        earthquakes
Annex C Assessment of vessels subject to fatigue
Annex D Requirements for vessels designed to operate below 0
        degree C
Annex E Recommendations for welded connections of pressure
        vessels
Annex G Recommendations for the design of local loads, thermal
        gradients, etc.
Annex H Recommendations for post-weld heat treatment of dissimilar
        ferritic steel joints
Annex J Recommendations for pressure relief protective devices
Annex K Requirements for design stresses for British Standard
        materials
Annex L Guidance on structural tolerances
Annex M Requirements for establishing the safe external working
        pressure for cylindrical sections outside the circularity
        limits specified in 3.6
Annex N Requirements for vessel design and the provision of
        information concerning UK statutory requirements for
        the demonstration of the continued integrity of
        pressure vessels throughout their service life
Annex Q Recommendations for preparation and testing of production
        control test plates
Annex R Guidance on additional information for flat ends and
        flat plates
Annex S Guidance on optical documentation for supply with
        vessel
Annex T Recommendations for arc welded tube to tubeplate joints
Annex U Guidance on the use of fracture mechanics analyses
Annex V Requirements for testing and inspection of serially
        produced pressure vessels
Annex W Worked examples
Annex Z Guidance on the application of PD 5500 to pressure vessels
        falling within the scope of the European Pressure Equipment
        Directive
Aluminium supplement Requirements for aluminium and aluminium
alloys in the design and construction of unfired fusion
welded pressure vessels
Copper supplement Requirements for copper and copper alloys in the
design and construction of unfired fusion welded or brazed
pressure vessels
Nickel supplement Requirements for nickel and nickel alloys in the
design and construction of unfired fusion welded pressure vessels
Index
List of references

Describes requirements for the design, construction, inspection, testing and verification of compliance of new unfired fusion welded pressure vessels.

Committee
PVE/1
DevelopmentNote
Supersedes BS PD5500(2000). (02/2003) Supersedes 02/708725 DC. (03/2004) Supersedes 03/116749 DC. (09/2007)
DocumentType
Standard
Pages
872
PublisherName
British Standards Institution
Status
Superseded
Supersedes

ASME PV CODE 8 DIV 2 : 2017 BOILER AND PRESSURE VESSEL CODE - RULES FOR CONSTRUCTION OF PRESSURE VESSELS DIVISION 2- ALTERNATIVE RULES
BS EN ISO 18274:2010 Welding consumables. Solid wire electrodes, solid strip electrodes, solid wires and solid rods for fusion welding of nickel and nickel alloys. Classification
BS EN 10213-2:1996 Technical delivery conditions for steel castings for pressure purposes Steel grades for use at room temperature and at elevated temperature
BS EN 10021:2006 General technical delivery conditions for steel products
BS EN 288-4:1992 Specification and approval of welding procedures for metallic materials Welding procedure tests for the arc welding of aluminium and its alloys
BS EN 10222-4:2017 Steel forgings for pressure purposes Weldable fine grain steels with high proof strength
BS EN ISO 15614-8:2016 Specification and qualification of welding procedures for metallic materials. Welding procedure test Welding of tubes to tube-plate joints
BS EN 10217-4:2002 Welded steel tubes for pressure purposes. Technical delivery conditions Electric welded non-alloy steel tubes with specified low temperature properties
BS EN 10028-7:2007 Flat products made of steels for pressure purposes Stainless steels
BS EN 1291:1998 Non-destructive testing of welds. Magnetic particle testing of welds. Acceptance levels
BS EN 13133:2000 Brazing. Brazer approval
BS 7910:1999 Guide on methods for assessing the acceptability of flaws in metallic structures
BS EN 287-1:2011 Qualification test of welders. Fusion welding Steels
BS EN 1011-4:2000 Welding. Recommendations for welding of metallic materials Arc welding of aluminium and aluminium alloys
BS 4504-3.1:1989 Circular flanges for pipes, valves and fittings (PN designated). Steel, cast iron and copper alloy flanges Specification for steel flanges
BS 3643-1:1981 ISO metric screw threads Principles and basic data
BS 2875:1969 Specification for copper and copper alloys. Plate
BS EN 1290:1998 Non-destructive examination of welds. Magnetic particle examination of welds
BS EN 288-2:1992 Specification and approval of welding procedures for metallic materials Welding procedures specification for arc welding
API 520-1 : 2014 SIZING, SELECTION, AND INSTALLATION OF PRESSURE-RELIEVING DEVICES - PART 1: SIZING AND SELECTION
BS EN 287-2:1992 Approval testing of welders for fusion welding Aluminium and aluminium alloys
BS 3605-1:1991 Austenitic stainless steel pipes and tubes for pressure purposes Specification for seamless tubes
ASME PV CODE 8 DIV 1 : 2017 BOILER AND PRESSURE VESSEL CODE - RULES FOR CONSTRUCTION OF PRESSURE VESSELS DIVISION 1
BS EN 10222-5:2017 Steel forgings for pressure purposes Martensitic, austenitic and austenitic-ferritic stainless steels
BS EN 10028-6:2017 Flat products made of steels for pressure purposes Weldable fine grain steels, quenched and tempered
BS EN 10217-2 : 2002 WELDED STEEL TUBES FOR PRESSURE PURPOSES - TECHNICAL DELIVERY CONDITIONS - PART 2: ELECTRIC WELDED NON-ALLOY AND ALLOY STEEL TUBES WITH SPECIFIED ELEVATED TEMPERATURE PROPERTIES
BS EN 10025:1993 Hot rolled products of non-alloy structural steels. Technical delivery conditions
PD 6550-1:1989 Explanatory supplement to BS 5500:1988. Specification for unfired fusion welded pressure vessels. Section three. Design Domed ends (heads)
BS EN 12797:2000 Brazing. Destructive tests of brazed joints
BS 7777-2:1993 Flat-bottomed, vertical, cylindrical storage tanks for low temperature service Specification for the design and construction of single, double and full containment metal tanks for the storage of liquefied gas at temperatures down to -165°C
ASME PV CODE 8 DIV 3 : 2017 BPVC Section VIII-BOILER AND PRESSURE VESSEL CODE - RULES FOR CONSTRUCTION OF PRESSURE VESSELS - ALTERNATIVE RULES FOR CONSTRUCTION OF HIGH PRESSURE VESSELS
BS 8110-3(1985) : 1985 STRUCTURAL USE OF CONCRETE - PART 3: DESIGN CHARTS FOR SINGLY REINFORCED BEAMS, DOUBLY REINFORCED BEAMS AND RECTANGULAR COLUMNS
BS 8110-2:1985 STRUCTURAL USE OF CONCRETE - PART 2: CODE OF PRACTICE FOR SPECIAL CIRCUMSTANCES
BS EN 20898-2:1994 Mechanical properties of fasteners Nuts with specified proof load values. Coarse thread
BS EN 10213-3:1996 Technical delivery conditions for steel castings for pressure purposes Steels for use at low temperatures
BS EN 1435:1997 Non-destructive examination of welds. Radiographic examination of welded joints
BS EN 13185:2001 Non-destructive testing. Leak testing. Tracer gas method
BS EN 1044:1999 Brazing. Filler metals
BS 3451:1973 Methods of testing fusion welds in aluminium and aluminium alloys
BS EN 1714:1998 Non destructive testing of welded joints. Ultrasonic testing of welded joints
BS EN 10217-6:2002 Welded steel tubes for pressure purposes. Technical delivery conditions Submerged arc welded non-alloy steel tubes with specified low temperature properties
PD 6550-2:1989 Explanatory supplement to BS 5500:1988. Specification for unfired fusion welded pressure vessels. Section three. Design Openings and branch connections
BS EN 10028-3:2017 Flat products made of steels for pressure purposes Weldable fine grain steels, normalized
BS EN 25817:1992 Arc-welded joints in steel. Guidance on quality levels for imperfections
BS EN 10216-3:2013 Seamless steel tubes for pressure purposes. Technical delivery conditions Alloy fine grain steel tubes
BS EN ISO 898-1:2013 Mechanical properties of fasteners made of carbon steel and alloy steel Bolts, screws and studs with specified property classes. Coarse thread and fine pitch thread
API 521 : 2014 PRESSURE-RELIEVING AND DEPRESSURING SYSTEMS
BS 3604-2:1991 Steel pipes and tubes for pressure purposes: ferritic alloy steel with specified elevated temperature properties. Specification for longitudinally arc welded tubes
ISO 1302:2002 Geometrical Product Specifications (GPS) Indication of surface texture in technical product documentation
ISO 6303:1981 Pressure vessel steels not included in ISO 2604, Parts 1 to 6 — Derivation of long-time stress rupture properties
BS EN 1369:2012 Founding. Magnetic particle testing
BS EN 10028-2:2017 Flat products made of steels for pressure purposes Non-alloy and alloy steels with specified elevated temperature properties
BS EN 10029:2010 Hot-rolled steel plates 3 mm thick or above. Tolerances on dimensions and shape
BS EN 10217-5:2002 Welded steel tubes for pressure purposes. Technical delivery conditions Submerged arc welded non-alloy and alloy steel tubes with specified elevated temperature properties
BS 3602-1:1987 Specification for steel pipes and tubes for pressure purposes: carbon and carbon manganese steel with specified elevated temperature properties Specification for seamless and electric resistance welded including induction welded tubes
PD CR ISO 15608:2000 Welding. Guidelines for a metallic material grouping system
BS EN 1371-1:2011 Founding. Liquid penetrant testing Sand, gravity die and low pressure die castings
BS EN 10028-4:2017 Flat products made of steels for pressure purposes Nickel alloy steels with specified low temperature properties
BS 3604-1:1990 Steel pipes and tubes for pressure purposes: ferritic alloy steel with specified elevated temperature properties Specification for seamless and electric resistance welded tubes
BS 7257:1989 Methods for radiographic examination of fusion welded branch and nozzle joints in steel
BS EN 288-3:1992 Specification and approval of welding procedures for metallic materials Welding procedure tests for the arc welding of steels
BS 3274:1960 Specification for tubular heat exchangers for general purposes
BS 1503:1989 Specification for steel forgings for pressure purposes
BS EN 10217-3:2002 Welded steel tubes for pressure purposes. Technical delivery conditions Alloy fine grain steel tubes
BS 4504-3.2(1989) : 1989 CIRCULAR FLANGES FOR PIPES, VALVES & FITTINGS (PN DESIGNATED) - STEEL, CAST IRON & COPPER ALLOY FLANGES - SPECIFICATION FOR CAST IRON FLANGES
BS 4870-4:1988 Specification for approval testing of welding procedures Specification for automatic fusion welding of metallic materials, including welding operator approval
BS 499-1:1991 Welding terms and symbols Glossary for welding, brazing and thermal cutting
BS EN 876:1995 Destructive tests on welds in metallic materials. Longitudinal tensile test on weld metal in fusion welded joints
BS EN 10273:2016 Hot rolled weldable steel bars for pressure purposes with specified elevated temperature properties
ASME B16.5 : 2017 PIPE FLANGES AND FLANGED FITTINGS: NPS 1/2 THROUGH NPS 24 METRIC/INCH STANDARD
BS 3920(1973) : AMD 5516 SPECIFICATION FOR PROCEDURE FOR DERIVING AND VERIFYING THE MINIMUM ELEVATED TEMPERATURE YIELD OR PROOF STRESS PROPERTIES OF STEEL PRODUCTS
BS EN 10216-1:2013 Seamless steel tubes for pressure purposes. Technical delivery conditions Non-alloy steel tubes with specified room temperature properties
BS EN 515:2017 Aluminium and aluminium alloys. Wrought products. Temper designations
BS 3692:2001 ISO metric precision hexagon bolts, screws and nuts. Specification
BS 5046:1974 Method for the estimation of equivalent diameters in the heat treatment of steel
BS EN 12392:2016 Aluminium and aluminium alloys. Wrought products and cast products. Special requirements for products intended for the production of pressure equipment
BS EN 571-1:1997 Non-destructive testing. Penetrant testing General principles
BS EN 10269:2013 Steels and nickel alloys for fasteners with specified elevated and/or low temperature properties
BS EN 13184:2001 Non-destructive testing. Leak testing. Pressure change method
BS EN 1779:1999 Non-destructive testing. Leak testing. Criteria for method and technique selection
BS EN 10222-2:2017 Steel forgings for pressure purposes Ferritic and martensitic steels with specified elevated temperatures properties
BS 5044:1973 Specification for contrast aid paints used in magnetic particle flaw detection
BS EN 10217-1:2002 Welded steel tubes for pressure purposes. Technical delivery conditions Non-alloy steel tubes with specified room temperature properties
BS 3076:1989 Specification for nickel and nickel alloys: bar
BS EN 10216-4:2013 Seamless steel tubes for pressure purposes. Technical delivery conditions Non-alloy and alloy steel tubes with specified low temperature properties
PD 6550-4:1989 Explanatory supplement to BS 5500:1988. Specification for unfired fusion welded pressure vessels. Section three. Design Heat exchanger tubesheets
BS 5400-10(1980) : 1980 STEEL CONCRETE AND COMPOSITE BRIDGES - PART 10: CODE OF PRACTICE FOR FATIGUE
BS EN 10160:1999 Ultrasonic testing of steel flat product of thickness equal or greater than 6 mm (reflection method)
BS EN 10045-1:1990 Charpy impact test on metallic materials Test method (V- and U-notches)
BS EN 10002-5:1992 Tensile testing of metallic materials Method of test at elevated temperatures
BS 4504-2:1974 Circular flanges for pipes, valves and fittings (PN designated) Copper alloy and composite flanges
BS 1723-4:1988 Brazing Methods for specifying brazing procedure and operator approval testing
BS 3441:1995 Specification for tanks for the transport of milk and liquid milk products
BS EN 1759-3:2003 Flanges and their joints. Circular flanges for pipes, valves, fittings and accessories, class designated Copper alloy flanges
BS EN 1593:1999 Non-destructive testing. Leak testing. Bubble emission techniques
BS 4504-3.3:1989 Circular flanges for pipes, valves and fittings (PN designated) Specification for copper alloy and composite flanges
BS EN ISO 9606-3:1999 Approval testing of welders. Fusion welding Copper and copper alloys
BS EN 10216-2:2013 Seamless steel tubes for pressure purposes. Technical delivery conditions Non-alloy and alloy steel tubes with specified elevated temperature properties
BS EN 45004:1995 General criteria for the operation of various types of bodies performing inspection
BS 1515(1965) : LATEST
PREN 10217-7 : DRAFT 2009 WELDED STEEL TUBES FOR PRESSURE PURPOSES - TECHNICAL DELIVERY CONDITIONS - PART 7: STAINLESS STEEL TUBES
BS 3605-2:1992 Austenitic stainless steel pipes and tubes for pressure purposes Specification for longitudinally welded tubes
BS 4504-1:1969 Circular flanges for pipes, valves and fittings (PN designated) Ferrous
PD 6497:1982 Stresses in horizontal cylindrical pressure vessels supported on twin saddles: a derivation of the basic equations and constants used in G.3.3 of BS 5500:1982
API 520-2 : 2015 SIZING, SELECTION, AND INSTALLATION OF PRESSURE-RELIEVING DEVICES - PART 2: INSTALLATION
BS EN 1515-1:2000 Flanges and their joints. Bolting Selection of bolting
BS 4870-2:1982 Specification for approval testing of welding procedures TIG or MIG welding of aluminium and its alloys
BS EN 10002-1:2001 Tensile testing of metallic materials Method of test at ambient temperature
BS EN 288-1:1992 Specification and approval of welding procedures for metallic materials General rules for fusion welding
BS EN 10222-3:2017 Steel forgings for pressure purposes Nickel steels with specified low temperature properties
BS 449-2:1969 Specification for the use of structural steel in building Metric units
BS EN 10213-4:1996 Technical delivery conditions for steel castings for pressure purposes Austenitic and austenitic-ferritic steel grades
1997/23/EC : 1997 DIRECTIVE 97/23/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL OF 29 MAY 1997 ON THE APPROXIMATION OF THE LAWS OF THE MEMBER STATES CONCERNING PRESSURE EQUIPMENT
BS EN 13134:2000 Brazing. Procedure approval
PD 6550-3:1989 Explanatory supplement to BS 5500:1988. Specification for unfired fusion welded pressure vessels. Section three. Design Vessels under external pressure
BS EN 10272:2007 Stainless steel bars for pressure purposes
BS 1504:1976 Specification for steel castings for pressure purposes

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