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  • 09/30201995 DC : 0

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    BS EN 15949 - SAFETY OF MACHINERY - SAFETY REQUIREMENTS FOR BAR MILLS, STRUCTURAL STEEL MILLS AND WIRE ROD MILLS

    Available format(s):  Hardcopy, PDF

    Superseded date:  31-03-2012

    Language(s):  English

    Published date: 

    Publisher:  British Standards Institution

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    Table of Contents - (Show below) - (Hide below)

    Foreword
    Introduction
    1 Scope
    2 Normative References
    3 Terms and definitions
    4 List of significant hazards
    5 Safety requirements and/or measures
      5.1 General requirements for design, planning and
           risk assessment
           5.1.1 Planning of long product rolling mills
           5.1.2 Structural assembly
           5.1.3 Safety layout
           5.1.4 Access to operating points
           5.1.5 Access to danger zones
           5.1.6 Guards
           5.1.7 Guard-rails
           5.1.8 Safety signs and warning devices
           5.1.9 Safe guarding
           5.1.10 Personal protective equipment
           5.1.11 Electrical equipment
           5.1.12 Pneumatic and fluid systems
           5.1.13 Software manipulation
           5.1.14 Material to be discharged to drains
           5.1.15 Surface temperatures and heat radiation
           5.1.16 Pulpits and control stands
           5.1.17 Hold-to run control
           5.1.18 Mechanical restraint devices
           5.1.19 Fire protection
           5.1.20 Ergonomics
           5.1.21 Vibrations
           5.1.22 Loss of energy
           5.1.23 Material monitoring systems
           5.1.24 Linked Equipment
      5.2 List of significant hazards, hazardous situations,
           safety requirements and/or measures
           5.2.1 General
           5.2.2 Bridges and underpasses
           5.2.3 High-pressure descaling units
           5.2.4 Roller tables and conveyors
           5.2.5 Rolling stands
           5.2.6 Rolling blocks (wire rod mills and high
                  speed bar mills)
           5.2.7 Cross transfers, collecting beds and tilting
                  devices
           5.2.8 Pulpits and control stands
           5.2.9 Measuring devices and display units
           5.2.10 Hot and cold saws, shears and abrasive cutting
                  machines
           5.2.11 Cooling lines
           5.2.12 Cooling beds
           5.2.13 Straightening equipment
           5.2.14 Piling equipment
           5.2.15 Binding machines
           5.2.16 Marking machines
           5.2.17 Loading equipment/collecting tables
           5.2.18 Preparation area for stands, rolls, guides,
                  straightening rollers
           5.2.19 Laying heads for wire rod mills
           5.2.20 Collecting chambers for wire rod mills
           5.2.21 Cooling boxes for wire rod mills
           5.2.22 Pinch rolls for wire rod mills
      5.3 Noise reduction as a safety requirement
           5.3.1 Noise reduction at source by design
           5.3.2 Noise reduction by protective measures
           5.3.3 Noise reduction by information
           5.3.4 Noise sources and examples of noise
                  reduction measures
    6 Verification of the safety requirements and/or measures
    7 Information for use
      7.1 General
      7.2 Warning devices and safety signs
      7.3 Minimum marking
      7.4 Accompanying documents
           7.4.1 Instruction handbook
           7.4.2 Machine/equipment declaration
           7.4.3 Detailed information/instructions
      7.5 Maintenance manual
    Annex A (normative) - Safety requirements and/or measures
            for control systems at long product rolling mills
      A.1 General
      A.2 Special requirements for controls
      A.3 Special requirements for shut-down equipment
           A.3.1 Stop functions/emergency stop functions
           A.3.2 Specific hazards at mechanical equipment
           A.3.3 Selection of stop functions
           A.3.4 Emergency stop areas
           A.3.5 Stop functions for electrical equipment
    Annex B (normative) - Fluid systems
      B.1 Significant hazards
      B.2 Safety requirements and/or measures
           B.2.1 General
           B.2.2 General design requirements
           B.2.3 List of significant hazards, hazardous
                  situations, safety requirements and/or measures
    Annex C (normative) - Noise test code
      C.1 Introduction
      C.2 Determination of sound power level
      C.3 Determination of emission sound pressure
           levels
           C.3.1 Determination of the emission sound
                  pressure level at specified measuring points
           C.3.2 Determination of emission sound
                  pressure level at work stations
      C.4 Measurement uncertainty
      C.5 Operating conditions
      C.6 Information to be recorded and reported
      C.7 Declaration and verification of noise emission values
    Annex D (normative) - Protection of persons in case of
            using asphyxiant gases used in fire fighting
            systems
      D.1 General
      D.2 Warning devices
      D.3 Restraint devices
      D.4 Preliminary warning time
      D.5 Interrupt device for extinguishing gas
      D.6 Blocking devices
      D.7 Pipes
      D.8 Rooms and adjacent areas
      D.9 Escape routes
      D.10 Doors
      D.11 Marking
      D.12 Instruction handbook
    Annex E (informative) - Example for manufacturer's safety
            instructions for maintenance at long product
            rolling mills
      E.1 Precautions to reduce hazards caused by
           E.1.1 Lack of instructions
           E.1.2 Visual or audible checks at machinery in motion
           E.1.3 Unintentional movements during maintenance
           E.1.4 Work during standstill with safeguards disabled
           E.1.5 Work with hazardous substances
           E.1.6 Plant re-start
    Annex F (informative) - Machines and/or equipment covered by
            this standard
      F.1 Machines and/or equipment covered by this
           standard but are not limited to
           F.1.1 Plants
           F.1.2 Equipment
    Annex G (informative) - Example for the risk analysis due
            to interfaces
    Annex ZA (normative) - Relationship between this European
             Standard and the Essential Requirements of EU
             Directive 2006/42/EC
    Bibliography

    General Product Information - (Show below) - (Hide below)

    Comment Closes On
    Committee MCE/23
    Document Type Draft
    Publisher British Standards Institution
    Status Superseded
    Superseded By

    Standards Referencing This Book - (Show below) - (Hide below)

    ISO 11202:2010 Acoustics Noise emitted by machinery and equipment Determination of emission sound pressure levels at a work station and at other specified positions applying approximate environmental corrections
    EN 12254:2010/AC:2011 SCREENS FOR LASER WORKING PLACES - SAFETY REQUIREMENTS AND TESTING
    EN 746-1:1997+A1:2009 INDUSTRIAL THERMOPROCESSING EQUIPMENT - PART 1: COMMON SAFETY REQUIREMENTS FOR INDUSTRIAL THERMOPROCESSING EQUIPMENT
    EN 60825-4:2006/A2:2011 SAFETY OF LASER PRODUCTS - PART 4: LASER GUARDS
    EN 894-3:2000+A1:2008 SAFETY OF MACHINERY - ERGONOMICS REQUIREMENTS FOR THE DESIGN OF DISPLAYS AND CONTROL ACTUATORS - PART 3: CONTROL ACTUATORS
    EN 12464-1 : 2011 LIGHT AND LIGHTING - LIGHTING OF WORK PLACES - PART 1: INDOOR WORK PLACES
    EN 982 : 96 + A1 2008 SAFETY OF MACHINERY - SAFETY REQUIREMENTS FOR FLUID POWER SYSTEMS AND THEIR COMPONENTS - HYDRAULICS
    EN 1032:2003+A1:2008 MECHANICAL VIBRATION - TESTING OF MOBILE MACHINERY IN ORDER TO DETERMINE THE VIBRATION EMISSION VALUE
    EN 1037:1995+A1:2008 SAFETY OF MACHINERY - PREVENTION OF UNEXPECTED START-UP
    EN 60825-1:2014/AC:2017-06 SAFETY OF LASER PRODUCTS - PART 1: EQUIPMENT CLASSIFICATION AND REQUIREMENTS (IEC 60825-1:2014)
    EN 1088:1995+A2:2008 SAFETY OF MACHINERY - INTERLOCKING DEVICES ASSOCIATED WITH GUARDS - PRINCIPLES FOR DESIGN AND SELECTION
    DIN VDE 0833-1 : 2014-10 ALARM SYSTEMS FOR FIRE, INTRUSION AND HOLD-UP - PART 1: GENERAL REQUIREMENTS
    EN 981:1996+A1:2008 SAFETY OF MACHINERY - SYSTEM OF AUDITORY AND VISUAL DANGER AND INFORMATION SIGNALS
    ISO 6183:2009 Fire protection equipment Carbon dioxide extinguishing systems for use on premises Design and installation
    EN 894-2:1997+A1:2008 SAFETY OF MACHINERY - ERGONOMICS REQUIREMENTS FOR THE DESIGN OF DISPLAYS AND CONTROL ACTUATORS - PART 2: DISPLAYS
    EN 61310-2 : 2008 SAFETY OF MACHINERY - INDICATION, MARKING AND ACTUATION - PART 2: REQUIREMENTS FOR MARKING
    EN 12094-1 : 2003 FIXED FIREFIGHTING SYSTEMS - COMPONENTS FOR GAS EXTINGUISHING SYSTEMS - PART 1: REQUIREMENTS AND TEST METHODS FOR ELECTRICAL AUTOMATIC CONTROL AND DELAY DEVICES
    ISO 13732-1:2006 Ergonomics of the thermal environment Methods for the assessment of human responses to contact with surfaces Part 1: Hot surfaces
    EN 614-2:2000+A1:2008 SAFETY OF MACHINERY - ERGONOMIC DESIGN PRINCIPLES - PART 2: INTERACTIONS BETWEEN THE DESIGN OF MACHINERY AND WORK TASKS
    EN ISO 14121-1 : 2007 SAFETY OF MACHINERY - RISK ASSESSMENT - PART 1: PRINCIPLES
    EN 1837:1999+A1:2009 SAFETY OF MACHINERY - INTEGRAL LIGHTING OF MACHINES
    EN 999:1998+A1:2008 SAFETY OF MACHINERY - THE POSITIONING OF PROTECTIVE EQUIPMENT IN RESPECT OF APPROACH SPEEDS OF PARTS OF THE HUMAN BODY
    EN 13861 : 2011 SAFETY OF MACHINERY - GUIDANCE FOR THE APPLICATION OF ERGONOMICS STANDARDS IN THE DESIGN OF MACHINERY
    EN 349:1993+A1:2008 SAFETY OF MACHINERY - MINIMUM GAPS TO AVOID CRUSHING OF PARTS OF THE HUMAN BODY
    EN 13478:2001+A1:2008 SAFETY OF MACHINERY - FIRE PREVENTION AND PROTECTION
    IEC 60825-4:2006+AMD1:2008+AMD2:2011 CSV Safety of laser products - Part 4: Laser guards
    IEC 60204-1:2016 Safety of machinery - Electrical equipment of machines - Part 1: General requirements
    EN ISO 13850 : 2015 SAFETY OF MACHINERY - EMERGENCY STOP FUNCTION - PRINCIPLES FOR DESIGN (ISO 13850:2015)
    IEC 60825-1:2014 Safety of laser products - Part 1: Equipment classification and requirements
    EN ISO 7731 : 2008 ERGONOMICS - DANGER SIGNALS FOR PUBLIC AND WORK AREAS - AUDITORY DANGER SIGNALS
    EN ISO 11820 : 1996 ACOUSTICS - MEASUREMENTS ON SILENCERS IN SITU
    EN 614-1:2006+A1:2009 SAFETY OF MACHINERY - ERGONOMIC DESIGN PRINCIPLES - PART 1: TERMINOLOGY AND GENERAL PRINCIPLES
    EN ISO 13857 : 2008 SAFETY OF MACHINERY - SAFETY DISTANCES TO PREVENT HAZARD ZONES BEING REACHED BY UPPER AND LOWER LIMBS
    EN ISO 11688-2 : 2000 ACOUSTICS - RECOMMENDED PRACTICE FOR THE DESIGN OF LOW-NOISE MACHINERY AND EQUIPMENT - PART 2: INTRODUCTION TO THE PHYSICS OF LOW-NOISE DESIGN
    ISO 14122-4:2016 Safety of machinery Permanent means of access to machinery Part 4: Fixed ladders
    ISO 14121-1:2007 Safety of machinery Risk assessment Part 1: Principles
    ISO 7731:2003 Ergonomics Danger signals for public and work areas Auditory danger signals
    EN 15004-1 : 2008 FIXED FIREFIGHTING SYSTEMS - GAS EXTINGUISHING SYSTEMS - PART 1: DESIGN, INSTALLATION AND MAINTENANCE
    EN ISO 13732-1 : 2008 ERGONOMICS OF THE THERMAL ENVIRONMENT - METHODS FOR THE ASSESSMENT OF HUMAN RESPONSES TO CONTACT WITH SURFACES - PART 1: HOT SURFACES (ISO 13732-1:2006)
    EN ISO 11546-2 : 2009 ACOUSTICS - DETERMINATION OF SOUND INSULATION PERFORMANCES OF ENCLOSURES - PART 2: MEASUREMENTS IN SITU (FOR ACCEPTANCE AND VERIFICATION PURPOSES)
    EN 60447 : 2004 BASIC AND SAFETY PRINCIPLES FOR MAN-MACHINE INTERFACE, MARKING AND IDENTIFICATION - ACTUATING PRINCIPLES
    EN 619:2002+A1:2010
    EN ISO 12100-1:2003/A1:2009 SAFETY OF MACHINERY - BASIC CONCEPTS, GENERAL PRINCIPLES FOR DESIGN - PART 1: BASIC TERMINOLOGY, METHODOLOGY
    EN ISO 14122-3 : 2016 SAFETY OF MACHINERY - PERMANENT MEANS OF ACCESS TO MACHINERY - PART 3: STAIRS, STEPLADDERS AND GUARD-RAILS (ISO 14122-3:2016)
    EN 61496-1:2013/AC:2015 SAFETY OF MACHINERY - ELECTRO-SENSITIVE PROTECTIVE EQUIPMENT - PART 1: GENERAL REQUIREMENTS AND TESTS (IEC 61496-1:2012)
    EN 1063 : 1999 GLASS IN BUILDING - SECURITY GLAZING - TESTING AND CLASSIFICATION OF RESISTANCE AGAINST BULLET ATTACK
    EN 953 : 1997 + A1 2009 SAFETY OF MACHINERY - GUARDS - GENERAL REQUIREMENTS FOR THE DESIGN AND CONSTRUCTION OF FIXED AND MOVABLE GUARDS
    EN 14753 : 2007 SAFETY OF MACHINERY - SAFETY REQUIREMENTS FOR MACHINERY AND EQUIPMENT FOR CONTINUOUS CASTING OF STEEL
    EN 842:1996+A1:2008 SAFETY OF MACHINERY - VISUAL DANGER SIGNALS - GENERAL REQUIREMENTS, DESIGN AND TESTING
    EN ISO 14122-4 : 2016 SAFETY OF MACHINERY - PERMANENT MEANS OF ACCESS TO MACHINERY - PART 4: FIXED LADDERS (ISO 14122-4:2016)
    EN ISO 14122-2 : 2016 SAFETY OF MACHINERY - PERMANENT MEANS OF ACCESS TO MACHINERY - PART 2: WORKING PLATFORMS AND WALKWAYS (ISO 14122-2:2016)
    ISO 12100-2:2003 Safety of machinery Basic concepts, general principles for design Part 2: Technical principles
    ISO 13857:2008 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs
    EN ISO 12100-2:2003/A1:2009 SAFETY OF MACHINERY - BASIC CONCEPTS, GENERAL PRINCIPLES FOR DESIGN - PART 2: TECHNICAL PRINCIPLES
    IEC 61496-1:2012 Safety of machinery - Electro-sensitive protective equipment - Part 1: General requirements and tests
    EN ISO 6682 : 2008 EARTH-MOVING MACHINERY - ZONES OF COMFORT AND REACH FOR CONTROLS
    ISO 3864-1:2011 Graphical symbols Safety colours and safety signs Part 1: Design principles for safety signs and safety markings
    EN 12198-3:2002+A1:2008 SAFETY OF MACHINERY - ASSESSMENT AND REDUCTION OF RISKS ARISING FROM RADIATION EMITTED BY MACHINERY - PART 3: REDUCTION OF RADIATION BY ATTENUATION OR SCREENING
    EN 983:1996+A1:2008 SAFETY OF MACHINERY - SAFETY REQUIREMENTS FOR FLUID POWER SYSTEMS AND THEIR COMPONENTS - PNEUMATICS
    ISO 12100-1:2003 Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology
    EN ISO 13849-1 : 2015 SAFETY OF MACHINERY - SAFETY-RELATED PARTS OF CONTROL SYSTEMS - PART 1: GENERAL PRINCIPLES FOR DESIGN (ISO 13849-1:2015)
    ISO 13850:2015 Safety of machinery Emergency stop function Principles for design
    EN ISO 4871 : 2009 ACOUSTICS - DECLARATION AND VERIFICATION OF NOISE EMISSION VALUES OF MACHINERY AND EQUIPMENT (ISO 4871:1996)
    EN 50171 : 2001 COR 2001 CENTRAL POWER SUPPLY SYSTEMS
    EN 626-1:1994+A1:2008 SAFETY OF MACHINERY - REDUCTION OF RISKS TO HEALTH FROM HAZARDOUS SUBSTANCES EMITTED BY MACHINERY - PART 1: PRINCIPLES AND SPECIFICATIONS FOR MACHINERY MANUFACTURERS
    EN ISO 11064-1 : 2000 ERGONOMIC DESIGN OF CONTROL CENTRES - PART 1: PRINCIPLES FOR THE DESIGN OF CONTROL CENTRES (ISO 11064-1:2000)
    EN ISO 11691 : 2009 ACOUSTICS - MEASUREMENT OF INSERTION LOSS OF DUCTED SILENCERS WITHOUT FLOW - LABORATORY SURVEY METHOD
    EN ISO 11821 : 1997 ACOUSTICS - MEASUREMENT OF THE IN SITU SOUND ATTENUATION OF A REMOVABLE SCREEN
    EN 60529:1991/AC:2016-12 DEGREES OF PROTECTION PROVIDED BY ENCLOSURES (IP CODE) (IEC 60529 EDITION 2.2 CORRIGENDUM 2:2015)
    ISO 7000:2014 Graphical symbols for use on equipment Registered symbols
    EN ISO 11546-1 : 2009 ACOUSTICS - DETERMINATION OF SOUND INSULATION PERFORMANCES OF ENCLOSURES - PART 1: MEASUREMENTS UNDER LABORATORY CONDITIONS (FOR DECLARATION PURPOSES)
    EN ISO 11688-1 : 2009 ACOUSTICS - RECOMMENDED PRACTICE FOR THE DESIGN OF LOW-NOISE MACHINERY AND EQUIPMENT - PART 1: PLANNING (ISO/TR 11688-1:1995)
    EN ISO 14122-1 : 2016 SAFETY OF MACHINERY - PERMANENT MEANS OF ACCESS TO MACHINERY - PART 1: CHOICE OF FIXED MEANS AND GENERAL REQUIREMENTS OF ACCESS (ISO 14122-1:2016)
    ISO 13849-1:2015 Safety of machinery Safety-related parts of control systems Part 1: General principles for design
    EN 61310-1:2008 SAFETY OF MACHINERY - INDICATION, MARKING AND ACTUATION - PART 1: REQUIREMENTS FOR VISUAL, ACOUSTIC AND TACTILE SIGNALS
    EN ISO 11202 : 2010 ACOUSTICS - NOISE EMITTED BY MACHINERY AND EQUIPMENT - DETERMINATION OF EMISSION SOUND PRESSURE LEVELS AT A WORK STATION AND AT OTHER SPECIFIED POSITIONS APPLYING APPROXIMATE ENVIRONMENTAL CORRECTIONS
    EN 60204-1 : 2006 COR 2010 SAFETY OF MACHINERY - ELECTRICAL EQUIPMENT OF MACHINES - PART 1: GENERAL REQUIREMENTS
    EN 894-1:1997+A1:2008 SAFETY OF MACHINERY - ERGONOMICS REQUIREMENTS FOR THE DESIGN OF DISPLAYS AND CONTROL ACTUATORS - PART 1: GENERAL PRINCIPLES FOR HUMAN INTERACTIONS WITH DISPLAYS AND CONTROL ACTUATORS
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