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ASTM D 1676 : 2017

Current
Current

The latest, up-to-date edition.

Standard Test Methods for Film-Insulated Magnet Wire
Available format(s)

Hardcopy , PDF

Language(s)

English

Published date

01-11-2017

1.1These test methods cover procedures for testing film-insulated magnet wire that is used in electrical apparatus. These test methods are intended primarily for the evaluation of the electrical insulating materials used. The intent is that these test methods be used, except where modified, by individual specifications for particular applications.

1.2These test methods present different procedures for evaluating given properties of round, rectangular or square, copper or aluminum film-insulated magnet wire.

1.3The values stated in inch-pound units are the standard. The SI units in parentheses are provided for information only.

1.4The test methods appear in the following sections:

Sections

Bond Strength

4 – 12

Burnout (AC Overload Resistance)

13 – 21

Chemical Resistance

22 – 28

Coefficient of Friction

29 – 37

Continuity, DC High Voltage

38 – 45

Continuity, DC Low Voltage

46 – 53

Completeness of Cure

54 – 60

Cut-Through Temperature (Thermoplastic Flow)

61 – 68

Dielectric Breakdown AC Voltage

69 – 75

Dielectric Breakdown AC Voltage after Bending

76 – 82

Dielectric Breakdown AC Voltage at Elevated Temperatures

83 – 89

Dielectric Breakdown AC Voltage after Conditioning in Refrigerant Atmosphere

90 – 99

Dimensional Measurement

100 – 106

Dissipation Factor Measurement

107 – 114

Electrical Resistance

115 – 121

Elongation

122 – 129

Extractables, Refrigerant

130 – 140

Film Adherence and Flexibility

141 – 148

Formability:

 a) Elastic Ratio

152

 b) Low Stress Elongation

153

 c) Spring Back

154-155

Heat Shock

156 – 162

Oiliness

163 – 169

Scrape Resistance, Unidirectional

170 – 177

Solderability

178 – 185

Resistance to Insulating Liquids and Hydrolytic Stability

186 – 195

1.5This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Specific hazard statements are given in 9.5, 19.1, 19.3, 19.8, 52.1, 58, 59.1, 74.1, 112.1, 135.4, and 182.3.

Note 1:This test method is related to IEC 60851. Since both methods contain multiple test procedures, many procedures are technically equivalent while others differ significantly.

1.6This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

Committee
D 09
DocumentType
Test Method
Pages
36
PublisherName
American Society for Testing and Materials
Status
Current
Supersedes

ASTM D 5642 : 2016 Standard Test Method for Sealed Tube Chemical Compatibility Test
ASTM D 2305 : 2018 Standard Test Methods for Polymeric Films Used for Electrical Insulation
ASTM D 4880 : 2018 Standard Test Method for Salt Water Proofness of Insulating Varnishes Over Enamelled Magnet Wire
ASTM D 3353 : 2018 Standard Test Methods for Fibrous-Insulated Magnet Wire

ASTM E 1545 : 2005 Standard Test Method for Assignment of the Glass Transition Temperature by Thermomechanical Analysis
ASTM D 5423 : 1993 : R2005 Standard Specification for Forced-Convection Laboratory Ovens for Evaluation of Electrical Insulation (Withdrawn 2014)
ASTM D 2475 : 2001 : R2013 Standard Specification for Felt (Withdrawn 2022)
ASTM D 2475 : 2000 Standard Specification for Felt
ASTM E 220 : 2019 Standard Test Method for Calibration of Thermocouples By Comparison Techniques
ASTM D 877 : 1987 : R1995 Standard Test Method for Dielectric Breakdown Voltage of Insulating Liquids Using Disk Electrodes
ASTM D 150 : 2022 Standard Test Methods for AC Loss Characteristics and Permittivity (Dielectric Constant) of Solid Electrical Insulation
ASTM B 609/B609M : 2012 : R2016 Standard Specification for Aluminum 1350 Round Wire, Annealed and Intermediate Tempers, for Electrical Purposes
ASTM E 1356 : 2023 Standard Test Method for Assignment of the Glass Transition Temperatures by Differential Scanning Calorimetry
ASTM D 1533 : 2012 Standard Test Method for Water in Insulating Liquids by Coulometric Karl Fischer Titration
ASTM D 5423 : 2022 Standard Specification for Forced-Convection Laboratory Ovens for Evaluation of Electrical Insulation
ASTM D 1711 : 2002 Standard Terminology Relating to Electrical Insulation
ASTM D 2519 : 2001 Standard Test Method for Bond Strength of Electrical Insulating Varnishes by the Helical Coil Test
ASTM E 1545 : 2022 Standard Test Method for Assignment of the Glass Transition Temperature by Thermomechanical Analysis
ASTM D 2475 : 2001 : R2008 Standard Specification for Felt
ASTM B 3 : 1995 Standard Specification for Soft or Annealed Copper Wire
ASTM D 1711 : 2011 Standard Terminology Relating to Electrical Insulation
ASTM E 6 : 2002 Standard Terminology Relating to Methods of Mechanical Testing
ASTM B 324 : 2001 : R2021 Standard Specification for Aluminum Rectangular and Square Wire for Electrical Purposes
ASTM E 1356 : 2008 Standard Test Method for Assignment of the Glass Transition Temperatures by Differential Scanning Calorimetry
ASTM D 1711 : 2011 : REV A Standard Terminology Relating to Electrical Insulation
ASTM E 1545 : 2011 : R2016 Standard Test Method for Assignment of the Glass Transition Temperature by Thermomechanical Analysis
ASTM D 1711 : 2013 Standard Terminology Relating to Electrical Insulation
ASTM D 5423 : 2023 Standard Specification for Forced-Convection Laboratory Ovens for Evaluation of Electrical Insulation
ASTM D 1533 : 2000 : R2005 Standard Test Method for Water in Insulating Liquids by Coulometric Karl Fischer Titration
ASTM D 2519 : 2007 : R2012 Standard Test Method for Bond Strength of Electrical Insulating Varnishes by the Helical Coil Test
ASTM D 374/D374M : 2016 Standard Test Methods for Thickness of Solid Electrical Insulation
ASTM D 1711 : 1999 Standard Terminology Relating to Electrical Insulation
ASTM D 2519 : 2019 Standard Test Method for Bond Strength of Electrical Insulating Varnishes by the Helical Coil Test
ASTM B 43 : 1991 Standard Specification for Seamless Red Brass Pipe, Standard Sizes
ASTM B 324 : 2001 : R2016 Standard Specification for Aluminum Rectangular and Square Wire for Electrical Purposes
ASTM D 2519 : 2007 Standard Test Method for Bond Strength of Electrical Insulating Varnishes by the Helical Coil Test
ASTM E 1356 : 2003 Standard Test Method for Assignment of the Glass Transition Temperatures by Differential Scanning Calorimetry
ASTM D 1711 : 2014 : REV A Standard Terminology Relating to Electrical Insulation
ASTM E 6 : 2015 : EDT 3 Standard Terminology Relating to Methods of Mechanical Testing
ASTM D 2475 : 2022 Standard Specification for Felt
ASTM E 6 : 2023 : REV A Standard Terminology Relating to Methods of Mechanical Testing
ASTM D 1711 : 2015 Standard Terminology Relating to Electrical Insulation
ASTM D 2475 : 2001 Standard Specification for Felt
ASTM D 1711 : 2014 Standard Terminology Relating to Electrical Insulation
ASTM E 4 : 2021 Standard Practices for Force Calibration and Verification of Testing Machines
ASTM E 1356 : 2008 : R2014 Standard Test Method for Assignment of the Glass Transition Temperatures by Differential Scanning Calorimetry (Withdrawn 2023)
ASTM D 2475 : 1988 : R2000 Standard Specification for Felt
ASTM D 1711 : 2024 Standard Terminology Relating to Electrical Insulation
ASTM E 1545 : 2011 Standard Test Method for Assignment of the Glass Transition Temperature by Thermomechanical Analysis
ASTM E 1545 : 2000 Standard Test Method for Assignment of the Glass Transition Temperature by Thermomechanical Analysis
ASTM D 1711 : 2022 Standard Terminology Relating to Electrical Insulation
ASTM D 2519 : 2002 Standard Test Method for Bond Strength of Electrical Insulating Varnishes by the Helical Coil Test
ASTM E 6 : 2015 : EDT 4 : REDLINE Standard Terminology Relating to Methods of Mechanical Testing
ASTM D 2519 : 2019 : REV A Standard Test Method for Bond Strength of Electrical Insulating Varnishes by the Helical Coil Test
ASTM D 1711 : 2020 Standard Terminology Relating to Electrical Insulation
ASTM D 2519 : 2018 Standard Test Method for Bond Strength of Electrical Insulating Varnishes by the Helical Coil Test
ASTM E 1356 : 1998 Standard Test Method for Assignment of the Glass Transition Temperatures by Differential Scanning Calorimetry or Differential Thermal Analysis
ASTM D 1711 : 2008 Standard Terminology Relating to Electrical Insulation
ASTM D 150 : 2018 Standard Test Methods for AC Loss Characteristics and Permittivity (Dielectric Constant) of Solid Electrical Insulation
ASTM E 6 : 2015 : EDT 4 Standard Terminology Relating to Methods of Mechanical Testing
ASTM D 2519 : 1996 Standard Test Method for Bond Strength of Electrical Insulating Varnishes by the Helical Coil Test
ASTM E 6 : 2023 Standard Terminology Relating to Methods of Mechanical Testing
ASTM B 609/B609M : 2012 : R2021 Standard Specification for Aluminum 1350 Round Wire, Annealed and Intermediate Tempers, for Electrical Purposes
ASTM B 324 : 1993 Standard Specification for Aluminum Rectangular and Square Wire for Electrical Purposes
ASTM D 5423 : 1993 : R1999 Standard Specification for Forced-Convection Laboratory Ovens for Evaluation of Electrical Insulation
ASTM D 374/D374M : 2023 Standard Test Methods for Thickness of Solid Electrical Insulation
ASTM D 1533 : 2000 Standard Test Method for Water in Insulating Liquids by Coulometric Karl Fischer Titration
ASTM D 5423 : 2014 Standard Specification for Forced-Convection Laboratory Ovens for Evaluation of Electrical Insulation

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