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ASTM D 3276 : 2015 : EDT 1

Superseded

Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

View Superseded by
superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

Standard Guide for Painting Inspectors (Metal Substrates)

Available format(s)

Hardcopy , PDF

Superseded date

04-01-2022

Language(s)

English

Published date

30-11-2016

1.1This guide is intended as an information aid to painting inspectors in carrying out their task efficiently. It includes the key elements of surface preparation, coatings application, and final approval for both field and shop work. The items should be selected that are pertinent to the specification of a particular job.

Note 1:For additional helpful information, refer to the following documents:

Manual of Coating Work for Light-Water Nuclear Power Plant Primary Containment and Other Safety-Related Facilities 2

New Concepts for Coating Protection of Steel Structures3

D16 Terminology for Paint, Related Coatings, Materials, and Applications 4

D4538 Terminology Relating to Protective Coatings and Lining Work for Power Generation Facilities 4

Steel Structures Painting Manual Vol 1 Good Painting Practice 6

Steel Structures Painting Manual Vol 2 Systems and Specifications 6

Manufacturers Specifications and Instructions (made available to the inspector for reference to special requirements for proper application)

Safety Data Sheets (needed to ensure that personnel take necessary precautions in handling hazardous materials). Available from Materials manufacturer.

1.2Certain industries or owners may require certified inspection personnel. See Guide D4537 for establishing procedures to certify inspectors for coatings work in nuclear facilities.

1.3The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.

1.4This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

1.5This guide is arranged in the following order:

Section

Referenced Documents

2

 ASTM Standards

2.1

 OSHA Standards

2.2

 Steel Structures Painting Council Publications

2.3

 International Standards Organization (ISO)

2.4

 ASTM Adjuncts

2.6

Significance and Use

3

Preparation for Inspection

4

Surface Preparation Methods and Requirements

5

 Surface Preparation

5.1

 Pictorial Standard D2200

5.1.1

 Factors Affecting Coating Performance

5.2

 Cleanliness

5.2.1

 Mill Scale

5.2.2

 Surface Profile

5.2.3

 Sharp Edges

5.2.4

 Cleaning Procedures

5.3

 Chemical Cleaning

5.3.1

 Solvent Vapor Cleaning

5.3.1.1

 Hand Tool Cleaning

5.3.2

 Power Tool Cleaning

5.3.3

 Power Tool Cleaning to Bare Metal

5.3.4

 Commercial Grade Power Tool Cleaning

5.3.4.4

 Blast Cleaning

5.3.5

 Pressurized Water Cleaning

5.3.6

Cleaning and Preparation of Various Surfaces

5.4

 Steel Surfaces

5.4.1

 Galvanized Surfaces

5.4.2

 Aluminum Surfaces

5.4.3

Precautions in Preparing Unpainted and Previously

 Painted Surfaces

5.4.4

Inspection of Surfaces Prior to Field Painting

5.5

 New Construction

5.5.1

 Maintenance Repainting

5.5.2

Coating Storage and Handling

6

 Storage of Coating and Thinner

6.1

 Mixing of Coatings

6.2

 Thinning

6.3

 Initial Samples

6.3.1

 Thinning of Coating

6.3.2

 Sampling of Thinned Coating

6.3.3

 Heating of Coating

6.4

Weather Considerations

7

 Drying

7.1

 Low Temperature

7.2

 High Temperature

7.3

 Moisture

7.4

 Wind

7.5

Coating Application

8

 Residual Contaminants

8.1

 Quality Assurance

8.2

 Film Defects

8.2.1

 Brush Application

8.3

 Spray Application

8.4

 Roller Application

8.5

 Miscellaneous Methods

8.6

 Rate of Application

8.7

Additional Considerations

9

 Ventilation

9.1

 Shopcoat Repair

9.2

 Painting Schedule

9.3

 Film Integrity

9.4

 Recoat Time

9.5

 Coating System Failure

9.6

Inspection Equipment

10

 General

10.1

 Surface Profile Gages

10.1.1

 Adhesion of Existing Coating

10.1.2

 Portable Pull-Off Adhesion Testers

10.1.3

 Field Inspection Equipment

10.2

 Drying and Curing Times

10.2.1

 Thermometers

10.2.1.1

 Relative Humidity and Dew Point

10.2.1.2

 Wet-Film Thickness Gages

10.2.2

 Interchemical Gage

10.2.2.1

 Notched Gage

10.2.2.2

 Dry-Film Thickness Gages

10.2.3

 Nondestructive Film Thickness Gages

10.2.3.1

 Magnetic-Type Gages

10.2.3.2

 Current-Type Gages

10.2.3.3

 Destructive Thickness Gage

10.2.3.4

 Holiday Detectors

10.2.4

Comparison of Surface Preparation

 Specifications

Table 1

Comparison of Water Jetting Standards

Table 2

Inspection Checklist

Appendix X1

Committee
D 01
DocumentType
Guide
Pages
14
PublisherName
American Society for Testing and Materials
Status
Superseded
SupersededBy
Supersedes

ASTM F 941 : 1999 : R2013 Standard Practice for Inspection of Marine Surface Preparation and Coating Application
ASTM D 5498 : 2012 : REV A : R2018 Standard Guide for Developing a Training Program for Personnel Performing Coating and Lining Work Inspection for Nuclear Facilities
ASTM D 6577 : 2015 Standard Guide for Testing Industrial Protective Coatings
ASTM D 6577 : 2015 : R2019 Standard Guide for Testing Industrial Protective Coatings
ASTM F 941 : 1999 : R2019 Standard Practice for Inspection of Marine Surface Preparation and Coating Application

ASTM D 2200 : 2017 : R2021 Standard Practice for Use of Pictorial Surface Preparation Standards and Guides for Painting Steel Surfaces
ASTM D 1212 : 1991 : R2013 Standard Test Methods for Measurement of Wet Film Thickness of Organic Coatings
ASTM D 4414 : 1995 : R2020 Standard Practice for Measurement of Wet Film Thickness by Notch Gages
ASTM D 5162 : 2008 Standard Practice for Discontinuity (Holiday) Testing of Nonconductive Protective Coating on Metallic Substrates
ASTM D 1730 : 2009 : R2014 Standard Practices for Preparation of Aluminum and Aluminum-Alloy Surfaces for Painting
ASTM D 7393 : 2007 : R2012 Standard Practice for Indicating Oil in Abrasives
ASTM D 4537 : 2004 : REV A Standard Guide for Establishing Procedures to Qualify and Certify Personnel Performing Coating Work Inspection in Nuclear Facilities
ASTM D 4940 : 2010 Standard Test Method for Conductimetric Analysis of Water Soluble Ionic Contamination of Blasting Abrasives
ASTM D 3359 : 2009 : EDT 2 Standard Test Methods for Measuring Adhesion by Tape Test
ASTM D 1730 : 2003 Standard Practices for Preparation of Aluminum and Aluminum-Alloy Surfaces for Painting
ASTM D 3363 : 2005 : R2011 : EDT 2 Standard Test Method for Film Hardness by Pencil Test (Withdrawn 2020)
ASTM D 5064 : 2016 : REV A Standard Practice for Conducting a Patch Test to Assess Coating Compatibility
ASTM D 4138 : 1994 : R2001 : EDT 1 Standard Test Methods for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive Means
ASTM D 4752 : 2010 Standard Practice for Measuring MEK Resistance of Ethyl Silicate (Inorganic) Zinc-Rich Primers by Solvent Rub
ASTM D 4541 : 2009 Standard Test Method for Pull-Off Strength of Coatings Using Portable Adhesion Testers
ASTM D 4538 : 2005 : EDT 1 Standard Terminology Relating to Protective Coating and Lining Work for Power Generation Facilities
ASTM D 4417 : 1993 : R1999 Standard Test Methods for Field Measurement of Surface Profile of Blast Cleaned Steel
ASTM D 4417 : 2011 Standard Test Methods for Field Measurement of Surface Profile of Blast Cleaned Steel
ASTM D 4538 : 2005 Standard Terminology Relating to Protective Coating and Lining Work for Power Generation Facilities
ASTM D 5402 : 2006 Standard Practice for Assessing the Solvent Resistance of Organic Coatings Using Solvent Rubs
ASTM D 4940 : 2015 : R2020 Standard Test Method for Conductimetric Analysis of Water Soluble Ionic Contamination of Blast Cleaning Abrasives
ASTM D 5162 : 2021 Standard Practice for Discontinuity (Holiday) Testing of Nonconductive Protective Coating on Metallic Substrates
ASTM D 5162 : 2001 Standard Practice for Discontinuity (Holiday) Testing of Nonconductive Protective Coating on Metallic Substrates
ASTM D 7393 : 2016 Standard Practice for Indicating Oil in Abrasives
ASTM D 7127 : 2005 Standard Test Method for Measurement of Surface Roughness of Abrasive Blast Cleaned Metal Surfaces Using a Portable Stylus Instrument
ASTM D 1730 : 2009 Standard Practices for Preparation of Aluminum and Aluminum-Alloy Surfaces for Painting
ASTM D 3363 : 2000 Standard Test Method for Film Hardness by Pencil Test
ASTM D 1212 : 1991 : R2007 : EDT 1 Standard Test Methods for Measurement of Wet Film Thickness of Organic Coatings
ASTM D 4752 : 2010 : R2015 Standard Practice for Measuring MEK Resistance of Ethyl Silicate (Inorganic) Zinc-Rich Primers by Solvent Rub
ASTM D 4138 : 2007 : REV A : R2013 Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means
ASTM D 1212 : 1991 : R2020 Standard Test Methods for Measurement of Wet Film Thickness of Organic Coatings
ASTM D 3359 : 1997 Standard Test Methods for Measuring Adhesion by Tape Test
ASTM D 2200 : 2017 Standard Practice for Use of Pictorial Surface Preparation Standards and Guides for Painting Steel Surfaces
ASTM D 5064 : 2007 Standard Practice for Conducting a Patch Test to Assess Coating Compatibility
ASTM D 4538 : 2015 Standard Terminology Relating to Protective Coating and Lining Work for Power Generation Facilities
ASTM D 4541 : 2009 : EDT 1 Standard Test Method for Pull-Off Strength of Coatings Using Portable Adhesion Testers
ASTM D 6386 : 2016 : REV A Standard Practice for Preparation of Zinc (Hot-Dip Galvanized) Coated Iron and Steel Product and Hardware Surfaces for Painting
ASTM D 4417 : 2003 Standard Test Methods for Field Measurement of Surface Profile of Blast Cleaned Steel
ASTM D 3363 : 2005 Standard Test Method for Film Hardness by Pencil Test
ASTM D 4940 : 1998 Standard Test Method for Conductimetric Analysis of Water Soluble Ionic Contamination of Blasting Abrasives
ASTM D 4285 : 1983 : R2018 Standard Test Method for Indicating Oil or Water in Compressed Air
ASTM D 4752 : 1998 Standard Test Method for Measuring MEK Resistance of Ethyl Silicate (Inorganic) Zinc-Rich Primers by Solvent Rub
ASTM D 6386 : 2016 Standard Practice for Preparation of Zinc (Hot-Dip Galvanized) Coated Iron and Steel Product and Hardware Surfaces for Painting
ASTM D 6386 : 1999 Standard Practice for Preparation of Zinc (Hot-Dip Galvanized) Coated Iron and Steel Product and Hardware Surfaces for Painting
ASTM D 1730 : 1967 : R1998 Standard Practices for Preparation of Aluminum and Aluminum-Alloy Surfaces for Painting
ASTM D 7091 : 2020 Standard Practice for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic Coatings Applied to Ferrous Metals and Nonmagnetic, Nonconductive Coatings Applied to Non-Ferrous Metals
ASTM D 4537 : 2012 Standard Guide for Establishing Procedures to Qualify and Certify Personnel Performing Coating and Lining Work Inspection in Nuclear Facilities
ASTM D 5064 : 2007 : R2012 Standard Practice for Conducting a Patch Test to Assess Coating Compatibility
ASTM D 4541 : 2002 Standard Test Method for Pull-Off Strength of Coatings Using Portable Adhesion Testers
ASTM D 6677 : 2007 Standard Test Method for Evaluating Adhesion by Knife
ASTM D 4414 : 1995 Standard Practice for Measurement of Wet Film Thickness by Notch Gages
ASTM D 3359 : 2009 Standard Test Methods for Measuring Adhesion by Tape Test
ASTM D 4537 : 2012 : R2018 Standard Guide for Establishing Procedures to Qualify and Certify Personnel Performing Coating and Lining Work Inspection in Nuclear Facilities
ASTM D 5402 : 2019 Standard Practice for Assessing the Solvent Resistance of Organic Coatings Using Solvent Rubs
ASTM D 6913 : 2004 Standard Test Methods for Particle-Size Distribution (Gradation) of Soils Using Sieve Analysis
ASTM D 4541 : 2017 Standard Test Method for Pull-Off Strength of Coatings Using Portable Adhesion Testers
ASTM D 2200 : 2008 Standard Practice for Use of Pictorial Surface Preparation Standards and Guides for Painting Steel Surfaces
ASTM D 3359 : 2002 Standard Test Methods for Measuring Adhesion by Tape Test
ASTM D 3359 : 2009 : EDT 1 Standard Test Methods for Measuring Adhesion by Tape Test
ASTM D 3363 : 2005 : R2011 : EDT 1 Standard Test Method for Film Hardness by Pencil Test
ASTM D 4537 : 2004 Standard Guide for Establishing Procedures to Qualify and Certify Personnel Performing Coating Work Inspection in Nuclear Facilities
ASTM D 1212 : 1991 : R2001 Standard Test Methods for Measurement of Wet Film Thickness of Organic Coatings
ASTM D 4138 : 1994 : R1999 Standard Test Methods for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive Means
ASTM D 3359 : 2007 Standard Test Methods for Measuring Adhesion by Tape Test
ASTM D 4212 : 1999 Standard Test Method for Viscosity by Dip-Type Viscosity Cups
ASTM D 5162 : 2015 Standard Practice for Discontinuity (Holiday) Testing of Nonconductive Protective Coating on Metallic Substrates
ASTM D 6913 : 2004 : R2009 : EDT 1 Standard Test Methods for Particle-Size Distribution (Gradation) of Soils Using Sieve Analysis
ASTM D 4285 : 1983 : R2006 Standard Test Method for Indicating Oil or Water in Compressed Air
ASTM D 7091 : 2013 Standard Practice for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic Coatings Applied to Ferrous Metals and Nonmagnetic, Nonconductive Coatings Applied to Non-Ferrous Metals
ASTM D 1212 : 1991 : R1996 : EDT 1 Standard Test Methods for Measurement of Wet Film Thickness of Organic Coatings
ASTM D 4285 : 1983 : R2012 Standard Test Method for Indicating Oil or Water in Compressed Air
ASTM D 1730 : 2009 : R2020 Standard Practices for Preparation of Aluminum and Aluminum-Alloy Surfaces for Painting
ASTM D 4752 : 2020 Standard Practice for Measuring MEK Resistance of Ethyl Silicate (Inorganic) Zinc-Rich Primers by Solvent Rub
ASTM D 4212 : 2010 Standard Test Method for Viscosity by Dip-Type Viscosity Cups
ASTM D 4285 : 1983 : R1999 Standard Test Method for Indicating Oil or Water in Compressed Air
ASTM D 7127 : 2017 Standard Test Method for Measurement of Surface Roughness of Abrasive Blast Cleaned Metal Surfaces Using a Portable Stylus Instrument (Withdrawn 2021)
ASTM D 4538 : 2021 Standard Terminology Relating to Protective Coating and Lining Work for Power Generation Facilities
ASTM D 4414 : 1995 : R2007 Standard Practice for Measurement of Wet Film Thickness by Notch Gages
ASTM D 6677 : 2001 Standard Test Method for Evaluating Adhesion by Knife
ASTM D 4538 : 2013 Standard Terminology Relating to Protective Coating and Lining Work for Power Generation Facilities
ASTM D 7091 : 2021 Standard Practice for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic Coatings Applied to Ferrous Metals and Nonmagnetic, Nonconductive Coatings Applied to Non-Ferrous Metals
ASTM D 4537 : 1991 : R1996 Standard Guide for Establishing Procedures to Qualify and Certify Inspection Personnel for Coating Work in Nuclear Facilities
ASTM D 7091 : 2012 Standard Practice for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic Coatings Applied to Ferrous Metals and Nonmagnetic, Nonconductive Coatings Applied to Non-Ferrous Metals
ASTM D 6677 : 2018 Standard Test Method for Evaluating Adhesion by Knife
ASTM D 6386 : 2010 Standard Practice for Preparation of Zinc (Hot-Dip Galvanized) Coated Iron and Steel Product and Hardware Surfaces for Painting
ASTM D 1212 : 1991 : R2007 Standard Test Methods for Measurement of Wet Film Thickness of Organic Coatings
ASTM D 6677 : 2007 : R2012 Standard Test Method for Evaluating Adhesion by Knife
ASTM D 7091 : 2005 Standard Practice for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic Coatings Applied to Ferrous Metals and Nonmagnetic, Nonconductive Coatings Applied to Non-Ferrous Metals
ASTM D 4212 : 2010 : R2014 Standard Test Method for Viscosity by Dip-Type Viscosity Cups
ASTM D 4417 : 2014 Standard Test Methods for Field Measurement of Surface Profile of Blast Cleaned Steel
ASTM D 3363 : 2005 : R2011 Standard Test Method for Film Hardness by Pencil Test
ASTM D 4138 : 2007 : REV A : R2017 Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means
ASTM D 4414 : 1995 : R2013 Standard Practice for Measurement of Wet Film Thickness by Notch Gages
ASTM D 3359 : 2008 Standard Test Methods for Measuring Adhesion by Tape Test
ASTM D 2200 : 1995 Standard Pictoral Surface Preparation Standards for Painting Steel Surfaces
ASTM D 7127 : 2013 Standard Test Method for Measurement of Surface Roughness of Abrasive Blast Cleaned Metal Surfaces Using a Portable Stylus Instrument
ASTM D 4940 : 2015 : EDT 1 Standard Test Method for Conductimetric Analysis of Water Soluble Ionic Contamination of Blast Cleaning Abrasives
ASTM D 5402 : 2006 : R2011 Standard Practice for Assessing the Solvent Resistance of Organic Coatings Using Solvent Rubs
ASTM D 5402 : 1993 : R1999 Standard Practice for Assessing the Solvent Resistance of Organic Coatings Using Solvent Rubs
ASTM D 4538 : 1995 Standard Terminology Relating to Protective Coating and Lining Work for Power Generation Facilities
ASTM D 1212 : 1991 Standard Test Methods for Measurement of Wet Film Thickness of Organic Coatings
ASTM D 4541 : 1995 : EDT 1 Standard Test Method for Pull-Off Strength of Coatings Using Portable Adhesion Testers
ASTM D 4414 : 1995 : R2001 Standard Practice for Measurement of Wet Film Thickness by Notch Gages
ASTM D 6913 : 2004 : R2009 Standard Test Methods for Particle-Size Distribution (Gradation) of Soils Using Sieve Analysis
ASTM D 5162 : 2000 Standard Practice for Discontinuity (Holiday) Testing of Nonconductive Protective Coating on Metallic Substrates
ASTM D 4138 : 2007 Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means
ASTM D 4752 : 2003 Standard Test Method for Measuring MEK Resistance of Ethyl Silicate (Inorganic) Zinc-Rich Primers by Solvent Rub
ASTM D 7393 : 2007 Standard Practice for Indicating Oil in Abrasives
ASTM D 3359 : 2017 Standard Test Methods for Rating Adhesion by Tape Test
ASTM D 5064 : 1995 Standard Practice for Conducting a Patch Test to Assess Coating Compatibility
ASTM D 5064 : 2016 : REV A : R2021 Standard Practice for Conducting a Patch Test to Assess Coating Compatibility
ASTM D 4940 : 2015 Standard Test Method for Conductimetric Analysis of Water Soluble Ionic Contamination of Blast Cleaning Abrasives
ASTM D 6913 : 2004 : EDT 1 Standard Test Methods for Particle-Size Distribution (Gradation) of Soils Using Sieve Analysis
ASTM D 6913 : 2004 : EDT 2 Standard Test Methods for Particle-Size Distribution (Gradation) of Soils Using Sieve Analysis
ASTM D 2200 : 2013 Standard Practice for Use of Pictorial Surface Preparation Standards and Guides for Painting Steel Surfaces
ASTM D 5402 : 2015 Standard Practice for Assessing the Solvent Resistance of Organic Coatings Using Solvent Rubs
ASTM D 5064 : 2016 Standard Practice for Conducting a Patch Test to Assess Coating Compatibility
ASTM D 5064 : 2001 Standard Practice for Conducting a Patch Test to Assess Coating Compatibility
ASTM D 4138 : 2007 : REV A Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means
ASTM D 4212 : 2016 Standard Test Method for Viscosity by Dip-Type Viscosity Cups

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