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BS EN 14532-1:2004

Current
Current

The latest, up-to-date edition.

Welding consumables. Test methods and quality requirements Primary methods and conformity assessment of consumables for steel, nickel and nickel alloys
Available format(s)

Hardcopy , PDF

Language(s)

English

Published date

07-12-2004

Foreword
Introduction
1 Scope
2 Normative references
3 Terms and definitions
4 Applicable procedures for conformity assessment
5 Type qualification test
   5.1 General
   5.2 Necessary information
   5.3 Testing of the product
        5.3.1 Testing to demonstrate applicability
        5.3.2 Sampling for verification of product physical
              characteristics
        5.3.3 Chemical composition of the product
        5.3.4 Marking of products
6 Testing
   6.1 Testing of all-weld metal
        6.1.1 General
        6.1.2 Type and number of test pieces and diameters of
              welding consumables to be tested
        6.1.3 Welding conditions
        6.1.4 Testing conditions, test specimen type, number of
              test specimens and requirements
   6.2 Testing of welded joints
        6.2.1 Parent metals
        6.2.2 Type and dimensions of the test pieces
        6.2.3 Welding conditions
        6.2.4 Number of test pieces
        6.2.5 Number of test specimens
        6.2.6 Test conditions and specimen geometry
        6.2.7 Welded joints - Technical requirements
        6.2.8 Post weld heat treatment
        6.2.9 Hot cracking tests
7 Retests
8 Range of qualification
   8.1 General
   8.2 Parent metals
   8.3 Post weld heat treatment
   8.4 Combination of welding consumables and auxiliary materials
   8.5 Welding positions
   8.6 Current and polarity
   8.7 Root weldability
   8.8 Diameter range
   8.9 Maximum temperature
   8.10 Minimum temperature
   8.11 Undermatching strength
   8.12 Material thickness
9 Type qualification test report
10 Certificate
11 Extension of the range of qualification
12 Modification of the welding consumables
13 Transfer of qualification
14 Prolongation of qualification
Annex A (informative) Type qualification tests - Overview
Annex B (normative) Solid product composition - Limits
Annex C (normative) All-weld metal from covered and tubular
                    cored electrodes - Limits of chemical
                    composition
Annex D (normative) All-weld metal of welding consumables for
                    steel, nickel and nickel alloys - Requirements
Annex E (normative) Calculation of delta ferrite
Annex F (normative) Range of qualification for steels
Annex G (normative) Butt welds - Thickness limits
Annex H (normative) Welded joints - Technical requirements
Annex I (normative) Number of test pieces in a type qualification
                    test
Annex J (informative) Suggested qualification test report
Annex K (informative) Type qualification certificate
Annex L (informative) Transfer of qualification - Application
Annex M (informative) Transfer of qualification - Declaration of
                      identity
Annex N (informative) Prolongation of qualification -
                      Manufacturer's tests
Annex O (informative) Qualification under the supervision of a
                      test body
Annex P (informative) List of material groups according to
                      CR ISO 15608:2000
Bibliography

Describes the basic verification tests, the testing methods, the amount of testing and the requirements for the qualification of welding consumables for steel, nickel and nickel alloys intended for all fields of application.

This document describes the basic verification tests, the testing methods, the amount of testing and the requirements for the qualification of welding consumables for steel, nickel and nickel alloys intended for all fields of application. This document describes a wide range of tests, which are appropriate for the majority of applications. When supplementary tests are required (see EN 14532-2), these can be carried out at any time without the need to repeat the primary tests. NOTE Additional information is given in Annex O.

Committee
WEE/39
DevelopmentNote
Supersedes 02/710858 DC. (12/2004) Reviewed and confirmed by BSI, July 2009. (06/2009)
DocumentType
Standard
Pages
44
PublisherName
British Standards Institution
Status
Current
Supersedes

EN 10002-1 : 2001 METALLIC MATERIALS - TENSILE TESTING - PART 1: METHOD OF TEST AT AMBIENT TEMPERATURE
EN ISO 9692-1:2013 Welding and allied processes - Types of joint preparation - Part 1: Manual metal arc welding, gas-shielded metal arc welding, gas welding, TIG welding and beam welding of steels (ISO 9692-1:2013)
EN 12073 : 1999 WELDING CONSUMABLES - TUBULAR CORED ELECTRODES FOR METAL ARC WELDING WITH OR WITHOUT A GAS SHIELD OF STAINLESS AND HEAT-RESISTING STEELS - CLASSIFICATION
EN ISO 5817:2014 Welding - Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded) - Quality levels for imperfections (ISO 5817:2014)
EN 12070 : 1999 WELDING CONSUMABLES - WIRE ELECTRODES, WIRES AND RODS FOR ARC WELDING OF CREEP-RESISTING STEELS - CLASSIFICATION
EN 439 : 1994 WELDING CONSUMABLES - SHIELDING GASES FOR ARC WELDING AND CUTTING
EN 440 : 1994 WELDING CONSUMABLES - WIRE ELECTRODES AND DEPOSITS FOR GAS SHIELDED METAL ARC WELDING OF NON ALLOY AND FINE GRAIN STEELS - CLASSIFICATION
EN 1321:1996 Destructive tests on welds in metallic materials - Macroscopic and microscopic examination of welds
ISO 544:2011 Welding consumables Technical delivery conditions for filler materials and fluxes Type of product, dimensions, tolerances and markings
EN 756:2004 Welding consumables - Solid wires, solid wire-flux and tubular cored electrode-flux combinations for submerged arc welding of non alloy and fine grain steels - Classification
CR ISO 17663 : 2001 WELDING - GUIDELINES FOR QUALITY REQUIREMENTS FOR HEAT TREATMENT IN CONNECTION WITH WELDING AND ALLIED PROCESSES
ISO/TR 15608:2017 Welding Guidelines for a metallic materials grouping system
CR ISO 15608 : 2000 WELDING - GUIDELINES FOR A METALLIC MATERIAL GROUPING SYSTEM
EN 12517:1998/A2:2003 NON-DESTRUCTIVE TESTING OF WELDS - RADIOGRAPHIC TESTING OF WELDED JOINTS - ACCEPTANCE LEVELS
EN ISO 3690:2012 Welding and allied processes - Determination of hydrogen content in arc weld metal (ISO 3690:2012)
EN ISO 6947:2011 Welding and allied processes - Welding positions (ISO 6947:2011)
EN 1011-1:2009 Welding - Recommendations for welding of metallic materials - Part 1: General guidance for arc welding
EN ISO 6847:2013 Welding consumables - Deposition of a weld metal pad for chemical analysis (ISO 6847:2013)
EN 12535 : 2000 WELDING CONSUMABLES - TUBULAR CORED ELECTRODES FOR GAS SHIELDED METAL ARC WELDING OF HIGH STRENGTH STEELS - CLASSIFICATION
EN ISO 8249:2000 Welding - Determination of Ferrite Number (FN) in austenitic and duplex ferritic-austenitic Cr-Ni stainless steel weld metals (ISO 8249:2000)
EN ISO 4063:2010 Welding and allied processes - Nomenclature of processes and reference numbers (ISO 4063:2009, Corrected version 2010-03-01)
ISO/TR 17663:2001 Welding Guidelines for quality requirements for heat treatment in connection with welding and allied processes
ISO 6847:2013 Welding consumables Deposition of a weld metal pad for chemical analysis
EN 12536:2000 Welding consumables - Rods for gas welding of non alloy and creep-resisting steels - Classification
EN ISO 14172:2015 Welding consumables - Covered electrodes for manual metal arc welding of nickel and nickel alloys - Classification (ISO 14172:2015)
EN 12071 : 1999 WELDING CONSUMABLES - TUBULAR CORED ELECTRODES FOR GAS SHIELDED METAL ARC WELDING OF CREEP-RESISTING STEELS - CLASSIFICATION
ISO 14344:2010 Welding consumables — Procurement of filler materials and fluxes
EN 895:1995 Destructive tests on welds in metallic materials - Transverse tensile test
EN 1597-3 : 1997 WELDING CONSUMABLES - TEST METHODS - TESTING OF POSITIONAL CAPABILITY OF WELDING CONSUMABLES IN A FILLET WELD
ISO 18274:2010 Welding consumables — Solid wire electrodes, solid strip electrodes, solid wires and solid rods for fusion welding of nickel and nickel alloys — Classification
EN 910 : 1996 DESTRUCTIVE TESTS ON WELDS IN METALLIC MATERIALS - BEND TESTS
EN 10045-1 : 1990 METALLIC MATERIALS - CHARPY IMPACT TEST - PART 1: TEST METHOD
EN ISO 18274:2010 Welding consumables - Solid wire electrodes, solid strip electrodes, solid wires and solid rods for fusion welding of nickel and nickel alloys - Classification (ISO 18274:2010)
ISO 5817:2014 Welding — Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded) — Quality levels for imperfections
ISO 9692-1:2013 Welding and allied processes — Types of joint preparation — Part 1: Manual metal arc welding, gas-shielded metal arc welding, gas welding, TIG welding and beam welding of steels
EN 1597-1 : 1997 WELDING CONSUMABLES - TEST METHODS - TEST PIECE FOR ALL-WELD METAL TEST SPECIMENS IN STEEL, NICKEL AND NICKEL ALLOYS
EN 1599 : 1997 WELDING CONSUMABLES - COVERED ELECTRODES FOR MANUAL METAL ARC WELDING OF CREEP-RESISTING STEELS - CLASSIFICATION
ISO 14172:2015 Welding consumables — Covered electrodes for manual metal arc welding of nickel and nickel alloys — Classification
EN ISO 9001:2015 Quality management systems - Requirements (ISO 9001:2015)
EN 875:1995 Destructive tests on welds in metallic materials - Impact tests - Test specimen location, notch orientation and examination
EN 876:1995 Destructive tests on welds in metallic materials - Longitudinal tensile test on weld metal in fusion welded joints
EN 12072 : 1999 WELDING CONSUMABLES - WIRE ELECTRODES, WIRES AND RODS FOR ARC WELDING OF STAINLESS AND HEAT-RESISTING STEELS - CLASSIFICATION
EN 760:1996 Welding consumables - Fluxes for submerged arc welding - Classification
EN 10204:2004 Metallic products - Types of inspection documents
EN 1600:1997 Welding consumables - Covered electrodes for manual arc welding of stainless and heat resisting steels - Classification
ISO 9001:2015 Quality management systems — Requirements
EN 499 : 1994 WELDING CONSUMABLES - COVERED ELECTRODES FOR MANUAL METAL ARC OF NON ALLOY AND FINE GRAIN STEELS - CLASSIFICATION
EN 1668 : 1997 WELDING CONSUMABLES - RODS, WIRES AND DEPOSITS FOR TUNGSTEN INERT GAS WELDING OF NON ALLOY AND FINE GRAIN STEELS - CLASSIFICATION
EN 12074:2000 Welding consumables - Quality requirements for manufacture, supply and distribution of consumables for welding and allied processes
ISO 3690:2012 Welding and allied processes Determination of hydrogen content in arc weld metal
EN ISO 17641-2:2015 Destructive tests on welds in metallic materials - Hot cracking tests for weldments - Arc welding processes - Part 2: Self-restraint tests (ISO 17641-2:2015)
EN 1597-2 : 1997 WELDING CONSUMABLES - TEST METHODS - PREPARATION OF TEST PIECE FOR SINGLE-RUN AND TWO-RUN TECHNIQUE TEST SPECIMENS IN STEEL
EN 758 : 1997 WELDING CONSUMABLES - TUBULAR COVERED ELECTRODES FOR METAL ARC WELDING WITH AND WITHOUT A GAS SHIELD OF NON ALLOY AND FINE GRAIN STEELS - CLASSIFICATION
ISO 4063:2009 Welding and allied processes — Nomenclature of processes and reference numbers
ISO 8249:2000 Welding Determination of Ferrite Number (FN) in austenitic and duplex ferritic-austenitic Cr-Ni stainless steel weld metals
EN 970:1997 Non-destructive examination of fusion welds - Visual examination
EN 1043-1:1995 Destructive tests on welds in metallic materials - Hardness testing - Part 1: Hardness test on arc welded joints
EN 12534 : 1999 WELDING CONSUMABLES - WIRE ELECTRODES, WIRES, RODS AND DEPOSITS FOR GAS SHIELDED METAL ARC WELDING OF HIGH STRENGTH STEELS - CLASSIFICATION
EN 757:1997 Welding consumables - Covered electrodes for manual metal arc welding of high strength steels - Classification
EN 1435:1997/A2:2003 NON-DESTRUCTIVE TESTING OF WELDS - RADIOGRAPHIC TESTING OF WELDED JOINTS
ISO 6947:2011 Welding and allied processes Welding positions
EN 14532-2:2004 Welding consumables - Test methods and quality requirements - Part 2: Supplementary methods and conformity assessment of consumables for steel, nickel and nickel alloys

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