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BS ISO 16432 : 2006 AMD 17294

Superseded
Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

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superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

RESISTANCE WELDING - PROCEDURE FOR PROJECTION WELDING OF UNCOATED AND COATED LOW CARBON STEELS USING EMBOSSED PROJECTION(S)
Superseded date

31-08-2007

Published date

23-11-2012

Foreword
Introduction
1 Scope
2 Normative references
3 Terms and definitions
4 Symbols
5 Materials
   5.1 Form
   5.2 Steel grades
   5.3 Surface conditions
6 Component design and manufacture
   6.1 Component design
       6.1.1 General
       6.1.2 Placement of projections
   6.2 Projection dimensions
       6.2.1 General
       6.2.2 Dissimilar sheet thickness
       6.2.3 Multi-weld arrays
   6.3 Ancillary manufacturing considerations
7 Welding equipment
   7.1 Welding machine
   7.2 Electrode assembly (tooling)
   7.3 Design of electrode assembly
       7.3.1 Contact face
       7.3.2 Electrode inserts
       7.3.3 Electrode cooling
       7.3.4 Location of components (tooling)
       7.3.5 Tooling design considerations
8 Weld assessment - Type tests
   8.1 General
   8.2 Test requirements
       8.2.1 Weld diameter
       8.2.2 Weld fracture mode
       8.2.3 Weld strength
       8.2.4 Visual and metallographic examination
   8.3 Weld appearance - Surface condition
   8.4 Distortion
9 Weld assessment - Routine tests
   9.1 General
   9.2 Frequency of testing
10 Repair of non-conforming assemblies
Annex A (informative) Recommendations for projection
                      welding equipment
Annex B (informative) Relationship between sheet thickness
                      and projection diameter (derived
                      from ISO 8167)
Annex C (informative) Typical projection welding conditions
Annex D (informative) Partial list of steel types applicable
                      to the standard
Bibliography

Defines requirements for embossed-resistance-projection welding in the fabrication of assemblies of uncoated and metallic coated low carbon steel comprising two thicknesses of metal, where the maximum single sheet thickness of components to be welded is within the range 0,4 mm to 3 mm.

Committee
WEE/29
DevelopmentNote
Supersedes BS 2630(1982). (02/2006) Renumbered and superseded by BS EN ISO 16432. (08/2007)
DocumentType
Standard
PublisherName
British Standards Institution
Status
Superseded
SupersededBy
Supersedes

Standards Relationship
ISO 16432:2006 Identical

ISO 5182:2016 Resistance welding Materials for electrodes and ancillary equipment
ISO 14270:2016 Resistance welding Destructive testing of welds Specimen dimensions and procedure for mechanized peel testing resistance spot, seam and embossed projection welds
ISO 10447:2015 Resistance welding — Testing of welds — Peel and chisel testing of resistance spot and projection welds
ISO 3574:2012 Cold-reduced carbon steel sheet of commercial and drawing qualities
ISO 14272:2016 Resistance welding Destructive testing of welds Specimen dimensions and procedure for cross tension testing of resistance spot and embossed projection welds
ISO 14273:2016 Resistance welding Destructive testing of welds Specimen dimensions and procedure for tensile shear testing resistance spot and embossed projection welds
ISO 3573:2012 Hot-rolled carbon steel sheet of commercial and drawing qualities
ISO 9364:2011 Continuous hot-dip 55 % aluminium/zinc alloy-coated steel sheet of commercial, drawing and structural qualities
ISO 4998:2014 Continuous hot-dip zinc-coated and zinc-iron alloy-coated carbon steel sheet of structural quality
ISO 5002:2013 Hot-rolled and cold-reduced electrolytic zinc-coated carbon steel sheet of commercial and drawing qualities
ISO 17653:2012 Resistance welding — Destructive tests on welds in metallic materials — Torsion test of resistance spot welds
ISO 15614-12:2014 Specification and qualification of welding procedures for metallic materials Welding procedure test Part 12: Spot, seam and projection welding
ISO 669:2016 Resistance welding Resistance welding equipment Mechanical and electrical requirements
ISO 8167:1989 Projections for resistance welding
ISO 14329:2003 Resistance welding Destructive tests of welds Failure types and geometric measurements for resistance spot, seam and projection welds
ISO 15609-5:2011 Specification and qualification of welding procedures for metallic materials Welding procedure specification Part 5: Resistance welding
ISO 3575:2016 Continuous hot-dip zinc-coated and zinc-iron alloy-coated carbon steel sheet of commercial and drawing qualities
ISO 4950-2:1995 High yield strength flat steel products — Part 2: Products supplied in the normalized or controlled rolled condition
ISO 4950-1:1995 High yield strength flat steel products — Part 1: General requirements
ISO 5000:2011 Continuous hot-dip aluminium-silicon-coated cold-reduced carbon steel sheet of commercial and drawing qualities

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