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DD CLC/TS 50467:2008

Superseded
Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

View Superseded by
superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

Railway applications. Rolling stock. Electrical connectors, requirements and test methods
Available format(s)

Hardcopy , PDF

Superseded date

31-01-2012

Language(s)

English

Published date

31-07-2008

Introduction
1 Scope
2 Normative references
3 Definitions
4 Technical information (electrical ratings)
5 Classification
   5.1 General
   5.2 Severity of service conditions in different rolling
        stock technologies
   5.3 Intended use of rolling stock
   5.4 Location of connector on board rolling stock
6 Requirements
   6.1 General
   6.2 Marking and identification
   6.3 Provision against incorrect mating (non-intermateable)
   6.4 Protection against electric shock
   6.5 Provisions for earthing
   6.6 Terminations and connection methods
   6.7 Resistance to ageing
   6.8 General design
   6.9 Design of a free connector
   6.10 Interlock
   6.11 Degree of protection IP
   6.12 Dielectric strength
   6.13 Mechanical and electrical durability
   6.14 Cable strain relief
   6.15 Mechanical strength
   6.16 Vibration and shock
   6.17 Insulation coordination
   6.18 Temperature classes
   6.19 Temperature rise
   6.20 Protection against corrosion
   6.21 Electromagnetic compatibility (EMC) requirements
   6.22 Fire behaviour of materials and components
   6.23 Resistance to chemically active substances and to
        contaminating fluids
   6.24 Resistance to ozone
   6.25 Resistance to UV
7 Tests
   7.1 General
   7.2 Test schedule
   7.3 Tests on raw materials
   7.4 Visual examination
   7.5 Durability of marking
   7.6 Interlock
   7.7 Protection against electric shock
   7.8 Temperature rise
   7.9 Mechanical operation
   7.10 Vibration and shock
   7.11 Measurement of clearances and creepage distances
   7.12 Dielectric strength
   7.13 Resistance between accessible metal parts and the
        protective earthing contact
   7.14 Corrosion test
   7.15 Ozone resistance (ISO 1431-1)
   7.16 Resistance to UV (EN ISO 4892-2)
   7.17 Resistance to fluids (EN 60512-19-3)
Annex A (informative) - Additional characteristics to be agreed by
                        the manufacturer and the user
Annex B (informative) - Severity of the service conditions in
                        different rolling stock locations
Bibliography

Defines additional terms, test methods and performance requirements for single-pole and multipole connectors with rated voltages up to 1000 V, rated currents up to 125 V per contact and frequencies below 3 MHz used for indoor and outdoor applications in railway rolling stock.

Committee
GEL/9/2
DevelopmentNote
Supersedes 05/30143578 DC. (08/2008)
DocumentType
Standard
Pages
42
PublisherName
British Standards Institution
RevisionOf
Status
Superseded
SupersededBy
Supersedes

Standards Relationship
CLC/TS 50467 : 2008 COR 2008 Identical

EN 60999-2:2003 Connecting devices - Electrical copper conductors - Safety requirements for screw-type and screwless-type clamping units - Part 2: Particular requirements for clamping units for conductors above 35 mm² up to 300 mm² (included)
IEC 60512-23-7:2005 Connectors for electronic equipment - Tests and measurements - Part 23-7: Screening and filtering tests - Test 23g: Effective transfer impedance of connectors
EN 60352-2:2006/A1:2013 SOLDERLESS CONNECTIONS - PART 2: CRIMPED CONNECTIONS - GENERAL REQUIREMENTS, TEST METHODS AND PRACTICAL GUIDANCE
IEC 60352-3:1993 Solderless connections - Part 3: Solderless accessible insulation displacement connections - General requirements, test methods and practical guidance
EN 60512-11-2:2002 Connectors for electronic equipment - Tests and measurements - Part 11-2: Climatic tests - Test 11b: Combined/sequential cold, low air pressure and damp heat
EN 60512-19-3:1997 Electromechanical components for electronic equipment - Basic testing procedures and measuring methods - Part 19: Chemical resistance tests - Section 3: Test 19c - Fluid resistance
IEC 60068-2-70:1995 Environmental testing - Part 2-70: Tests - Test Xb: Abrasion of markings and letterings caused by rubbing of fingers and hands
IEC 60512-11-4:2002 Connectors for electronic equipment - Tests and measurements - Part 11-4: Climatic tests - Test 11d: Rapid change of temperature
IEC 60512-8:1993 Electromechanical components for electronic equipment; basic testing procedures and measuring methods - Part 8: Connector tests (mechanical) and mechanical tests on contacts and terminations
IEC 60512-11-9:2002 Connectors for electronic equipment - Tests and measurements - Part 11-9: Climatic tests - Test 11i: Dry heat
IEC 60512-11-10:2002 Connectors for electronic equipment - Tests and measurements - Part 11-10: Climatic tests - Test 11j: Cold
EN 60512-11-9:2002 Connectors for electronic equipment - Tests and measurements - Part 11-9: Climatic tests - Test 11i: Dry heat
EN 50306-1:2002 Railway applications - Railway rolling stock cables having special fire performance - Thin wall - Part 1: General requirements
IEC 61984:2008 Connectors - Safety requirements and tests
IEC 60352-6:1997 Solderless connections - Part 6: Insulation piercing connections - General requirements, test methods and practical guidance
IEC 61373:2010 Railway applications - Rolling stock equipment - Shock and vibration tests
IEC 60512-3-1:2002 Connectors for electronic equipment - Tests and measurements - Part 3-1: Insulation tests - Test 3a: Insulation resistance
IEC 60068-1:2013 Environmental testing - Part 1: General and guidance
EN 60512-1-100:2012 Connectors for electronic equipment - Tests and measurements - Part 1-100: General - Applicable publications
IEC 60512-6:1984 Electromechanical components for electronic equipment; basic testing procedures and measuring methods. Part 6: Climatic tests and soldering tests
EN 50382-2:2008/A1:2013 RAILWAY APPLICATIONS - RAILWAY ROLLING STOCK HIGH TEMPERATURE POWER CABLES HAVING SPECIAL FIRE PERFORMANCE - PART 2: SINGLE CORE SILICONE RUBBER INSULATED CABLES FOR 120 DEGREES C OR 150 DEGREES C
IEC 60050-811:1991 International Electrotechnical Vocabulary (IEV) - Part 811: Electric traction
IEC 60512-13-5:2006 Connectors for electronic equipment - Tests and measurements - Part 13-5: Mechanical operation tests - Test 13e: Polarizing and keying method
EN 60352-3:1994 Solderless connections - Part 3: Solderless accessible insulation displacement connections - General requirements, test methods and practical guidance
IEC 60512-15-1:2008 Connectors for electronic equipment - Tests and measurements - Part 15-1: Connector tests (mechanical) - Test 15a: Contact retention in insert
EN 50264-3:2002 Railway applications - Railway rolling stock cables having special fire performance - Standard wall - Part 3: Multicore cables
EN 61373:2010/AC:2017-09 RAILWAY APPLICATIONS - ROLLING STOCK EQUIPMENT - SHOCK AND VIBRATION TESTS (IEC 61373:2010)
EN 60068-1:2014 Environmental testing - Part 1: General and guidance
IEC 60512-1-4:1997 Electromechanical components for electronic equipment - Basic testing procedures and measuring methods - Part 1: General - Section 4: Test 1d: Contact protection effectiveness (scoop-proof)
IEC 60999-2:2003 Connecting devices - Electrical copper conductors - Safety requirements for screw-type and screwless-type clamping units - Part 2: Particular requirements for clamping units for conductors above 35 mm2 up to 300 mm2 (included)
IEC 61210:2010 Connecting devices - Flat quick-connect terminations for electrical copper conductors - Safety requirements
EN 60512-5-2:2002 Connectors for electronic equipment - Tests and measurements - Part 5-2: Current-carrying capacity tests - Test 5b: Current-temperature derating
IEC 60512-7:1993 Electromechanical components for electronic equipment; basic testing procedures and measuring methods - Part 7: Mechanical operating tests and sealing tests
EN 60352-6:1997 Solderless connections - Part 6: Insulation piercing connections - General requirements, test methods and practical guidance
CLC/TS 45545-5:2009 Railway applications - Fire protection on railway vehicles - Part 5: Fire safety requirements for electrical equipment including that of trolley buses, track guided buses and magnetic levitation vehicles
EN 60512-11-6:2002 Connectors for electronic equipment - Tests and measurements - Part 11-6: Climatic tests - Test 11f: Corrosion, salt mist
EN 50153 : 2014 AMD 1 2017 RAILWAY APPLICATIONS - ROLLING STOCK - PROTECTIVE PROVISIONS RELATING TO ELECTRICAL HAZARDS
IEC 60512-11-2:2002 Connectors for electronic equipment - Tests and measurements - Part 11-2: Climatic tests - Test 11b: Combined/sequential cold, low air pressure and damp heat
IEC 60512-15-3:2008 Connectors for electronic equipment - Tests and measurements - Part 15-3: Connector tests (mechanical) - Test 15c: Insert retention in housing (torsional)
IEC 60512-5-1:2002 Connectors for electronic equipment - Tests and measurements - Part 5-1: Current-carrying capacity tests - Test 5a: Temperature rise
EN 60512-2-2:2003 Connectors for electronic equipment - Tests and measurements - Part 2-2: Electrical continuity and contact resistance tests - Test 2b: Contact resistance - Specified test current method
IEC 60512-2-5:2003 Connectors for electronic equipment - Tests and measurements - Part 2-5: Electrical continuity and contact resistance tests - Test 2e: Contact disturbance
EN 60512-23-7:2005 Connectors for electronic equipment - Tests and measurements - Part 23-7: Screening and filtering tests - Test 23g: Effective transfer impedance of connectors
EN 60512-1-4:1997 Electromechanical components for electronic equipment - Basic testing procedures and measuring methods - Part 1: General - Section 4: Test 1d: Contact protection effectiveness (scoop-proof)
IEC 60512-15-2:2008 Connectors for electronic equipment - Tests and measurements - Part 15-2: Connector tests (mechanical) - Test 15b: Insert retention in housing (axial)
EN 60512-1:2001 Connectors for electronic equipment - Tests and measurements - Part 1: General
CLC/TS 45545-5:2009 Railway applications - Fire protection on railway vehicles - Part 5: Fire safety requirements for electrical equipment including that of trolley buses, track guided buses and magnetic levitation vehicles
EN 50382-1 : 2008 AMD 1 2013 RAILWAY APPLICATIONS - RAILWAY ROLLING STOCK HIGH TEMPERATURE POWER CABLES HAVING SPECIAL FIRE PERFORMANCE - PART 1: GENERAL REQUIREMENTS
HD 588.1 : S1 AMD 1 HIGH VOLTAGE TEST TECHNIQUES - GENERAL DEFINITIONS AND TEST REQUIREMENTS
EN 60512-11-3:2002 Connectors for electronic equipment - Tests and measurements - Part 11-3: Climatic tests - Test 11c: Damp heat, steady state
EN 60512-5-1 : 2002 Connectors for electronic equipment - Tests and measurements - Part 5-1: Current-carrying capacity tests - Test 5a: Temperature rise
IEC 60999-1:1999 Connecting devices - Electrical copper conductors - Safety requirements for screw-type and screwless-type clamping units - Part 1: General requirements and particular requirements for clamping units for conductors from 0,2 mm2 up to 35 mm2 (included)
EN 50264-1:2008 Railway applications - Railway rolling stock power and control cables having special fire performance - Part 1: General requirements
EN ISO 6988:1994 Metallic and other non-organic coatings - Sulfur dioxide test with general condensation of moisture (ISO 6988:1985)
IEC 60352-1:1997 Solderless connections - Part 1: Wrapped connections - General requirements, test methods and practical guidance
IEC 60512-2-2:2003 Connectors for electronic equipment - Tests and measurements - Part 2-2: Electrical continuity and contact resistance tests - Test 2b: Contact resistance - Specified test current method
EN 50124-1:2017 Railway applications - Insulation coordination - Part 1: Basic requirements - Clearances and creepage distances for all electrical and electronic equipment
EN 60352-5:2012/AC:2014 SOLDERLESS CONNECTIONS - PART 5: PRESS-IN CONNECTIONS - GENERAL REQUIREMENTS, TEST METHODS AND PRACTICAL GUIDANCE (IEC 60352-5:2012)
EN 50264-2:2002 Railway applications - Railway rolling stock cables having special fire performance - Standard wall - Part 2: Single core cables
EN 60512-13-1:2006/corrigendum Dec. 2006 Connectors for electronic equipment - Tests and measurements - Part 13-1: Mechanical operation tests - Test 13a: Engaging and separating forces
ISO 1431-1:2012 Rubber, vulcanized or thermoplastic Resistance to ozone cracking Part 1: Static and dynamic strain testing
EN 50125-1:2014 Railway applications - Environmental conditions for equipment - Part 1: Rolling stock and on-board equipment
IEC 60077-2:2017 Railway applications - Electric equipment for rolling stock - Part 2: Electrotechnical components - General rules
EN 60512-15-1 : 2008 CONNECTORS FOR ELECTRONIC EQUIPMENT - TESTS AND MEASUREMENTS - PART 15-1: CONNECTOR TESTS (MECHANICAL) - TEST 15A: CONTACT RETENTION IN INSERT
EN 60512-11-7:2003 Connectors for electronic equipment - Tests and measurements - Part 11- 7: Climatic tests - Test 11g: Flowing mixed gas corrosion test
IEC 60512-11-3:2002 Connectors for electronic equipment - Tests and measurements - Part 11-3: Climatic tests - Test 11c: Damp heat, steady state
EN 50155:2017 Railway applications - Rolling stock - Electronic equipment
EN 60512-1-2:2002 Connectors for electronic equipment - Tests and measurements - Part 1-2: General examination - Test 1b: Examination of dimension and mass
IEC 60529:1989+AMD1:1999+AMD2:2013 CSV Degrees of protection provided by enclosures (IP Code)
IEC 60512-1-1:2002 Connectors for electronic equipment - Tests and measurements - Part 1-1: General examination - Test 1a: Visual examination
IEC 60352-5:2012 Solderless connections - Part 5: Press-in connections - General requirements, test methods and practical guidance
IEC 60512-1-100:2012 Connectors for electronic equipment - Tests and measurements - Part 1-100: General - Applicable publications
EN 60512-23-3:2001 Electromechanical components for electronic equipment - Basic testing procedures and measuring methods - Part 23-3: Test 23c: Shielding effectiveness of connectors and accessories
EN 50306-4:2002 Railway applications - Railway rolling stock cables having special fire performance - Thin wall - Part 4: Multicore and multipair cables standard wall sheathed
IEC 60512-23-4:2001 Connectors for electronic equipment - Tests and measurements - Part 23-4: Screening and filtering tests - Test 23d: Transmission line reflections in the time domain
IEC 60512-11-7:2003 Connectors for electronic equipment - Tests and measurements - Part 11-7: Climatic tests - Test 11g: Flowing mixed gas corrosion test
EN 60512-3-1:2002 Connectors for electronic equipment - Tests and measurements - Part 3-1: Insulation tests - Test 3a: Insulation resistance
EN 60664-1:2007 Insulation coordination for equipment within low-voltage systems - Part 1: Principles, requirements and tests
IEC 60512-5-2:2002 Connectors for electronic equipment - Tests and measurements - Part 5-2: Current-carrying capacity tests - Test 5b: Current-temperature derating
EN 60512-2-5:2003 Connectors for electronic equipment - Tests and measurements - Part 2-5: Electrical continuity and contact resistance tests - Test 2e: Contact disturbance
IEC 60512-19-3:1997 Electromechanical components for electronic equipment - Basic testing procedures and measuring methods - Part 19: Chemical resistance tests - Section 3: Test 19c - Fluid resistance
EN 50163 : 2004 COR 2013 RAILWAY APPLICATIONS - SUPPLY VOLTAGES OF TRACTION SYSTEMS
EN 60512-11-10:2002 Connectors for electronic equipment - Tests and measurements - Part 11-10: Climatic tests - Test 11j: Cold
EN 60512-23-4:2001 Connectors for electronic equipment - Tests and measurements - Part 23-4: Screening and filtering tests - Test 23d: Transmission line reflections in the time domain
EN 60068-2-78:2013 Environmental testing - Part 2-78: Tests - Test Cab: Damp heat, steady state
IEC 60512-4-1:2003 Connectors for electronic equipment - Tests and measurements - Part 4-1: Voltage stress tests - Test 4a: Voltage proof
EN 50306-2:2002 Railway applications - Railway rolling stock cables having special fire performance - Thin wall - Part 2: Single core cables
ISO 4892-2:2013 Plastics — Methods of exposure to laboratory light sources — Part 2: Xenon-arc lamps
IEC 60512-9:1992 Electromechanical components for electronic equipment; basic testing procedures and measuring methods - Part 9: Miscellaneous tests
IEC 60352-2:2006+AMD1:2013 CSV Solderless connections - Part 2: Crimped connections - Generalrequirements, test methods and practical guidance
IEC 60512-11-6:2002 Connectors for electronic equipment - Tests and measurements - Part 11-6: Climatic tests - Test 11f: Corrosion, salt mist
EN 60512-15-3:2008 Connectors for electronic equipment - Tests and measurements - Part 15-3: Connector tests (mechanical) - Test 15c: Insert retention in housing (torsional)
EN 61210:2010 Connecting devices - Flat quick-connect terminations for electrical copper conductors - Safety requirements
EN 60352-1:1997 Solderless connections - Part 1: Wrapped connections - General requirements, test methods and practical guidance
EN 60512-13-5:2006/corrigendum Dec. 2006 CONNECTORS FOR ELECTRONIC EQUIPMENT - TESTS AND MEASUREMENTS - PART 13-5: MECHANICAL OPERATION TESTS - TEST 13E: POLARIZING AND KEYING METHOD
IEC 60050-826:2004 International Electrotechnical Vocabulary (IEV) - Part 826: Electrical installations
EN 60999-1:2000 Connecting devices - Electrical copper conductors - Safety requirements for screw-type and screwless-type clamping units - Part 1: General requirements and particular requirements for clamping units for conductors from 0,2 mm² up to 35 mm² (included)
EN 50306-3:2002 Railway applications - Railway rolling stock cables having special fire performance - Thin wall - Part 3: Single core and multicore cables (pairs, triples and quads) screened and thin wall sheathed
EN 60352-4:1994/A1:2000 SOLDERLESS CONNECTIONS - PART 4: SOLDERLESS NON-ACCESSIBLE INSULATION DISPLACEMENT CONNECTIONS - GENERAL REQUIREMENTS, TEST METHODS AND PRACTICAL GUIDANCE
EN 61984:2009 Connectors - Safety requirements and tests
EN 60529:1991/AC:2016-12 DEGREES OF PROTECTION PROVIDED BY ENCLOSURES (IP CODE) (IEC 60529 EDITION 2.2 CORRIGENDUM 2:2015)
EN 60512-4-1:2003 Connectors for electronic equipment - Tests and measurements - Part 4-1: Voltage stress tests - Test 4a: Voltage proof
EN 60068-2-70:1996 Environmental testing - Part 2: Tests - Test Xb: Abrasion of markings and letterings caused by rubbing of fingers and hands
IEC 60060-1:2010 High-voltage test techniques - Part 1: General definitions and test requirements
IEC 60512-5:1992 Electromechanical components for electronic equipment; basic testing procedures and measuring methods - Part 5: Impact tests (free components), static load tests (fixed components), endurance tests and overload tests
IEC 60512-1:2001 Connectors for electronic equipment - Tests and measurements - Part 1: General
EN 60352-7:2002 Solderless connections - Part 7: Spring clamp connections - General requirements, test methods and practical guidance
EN 60512-1-1:2002 Connectors for electronic equipment - Tests and measurements - Part 1-1: General examination - Test 1a: Visual examination
IEC 60512-23-3:2000 Electromechanical components for electronic equipment - Basic testing procedures and measuring methods - Part 23-3: Test 23c: Shielding effectiveness of connectors and accessories
EN 60512-15-2 : 2008 CONNECTORS FOR ELECTRONIC EQUIPMENT - TESTS AND MEASUREMENTS - PART 15-2: CONNECTOR TESTS (MECHANICAL) - TEST 15B: INSERT RETENTION IN HOUSING (AXIAL)
EN 60068-2-32:1993 Basic environmental testing procedures - Part 2: Tests - Test Ed: Free fall
IEC 60077-1:2017 Railway applications - Electric equipment for rolling stock - Part 1: General service conditions and general rules
IEC 60309-1:1999+AMD1:2005+AMD2:2012 CSV Plugs, socket-outlets and couplers for industrial purposes - Part 1: General requirements
IEC 60664-1:2007 Insulation coordination for equipment within low-voltage systems - Part 1: Principles, requirements and tests
EN ISO 4892-2:2013 Plastics - Methods of exposure to laboratory light sources - Part 2: Xenon-arc lamps (ISO 4892-2:2013)
ISO 6988:1985 Metallic and other non organic coatings Sulfur dioxide test with general condensation of moisture
IEC 60050-581:2008 International Electrotechnical Vocabulary (IEV) - Part 581: Electromechanical components for electronic equipment
IEC 60068-2-52:2017 Environmental testing - Part 2-52: Tests - Test Kb: Salt mist, cyclic (sodium chloride solution)
IEC 60512-1-2:2002 Connectors for electronic equipment - Tests and measurements - Part 1-2: General examination - Test 1b: Examination of dimension and mass
IEC 60352-7:2002 Solderless connections - Part 7: Spring clamp connections - General requirements, test methods and practical guidance
IEC 60512-13-1:2006 Connectors for electronic equipment - Tests and measurements - Part 13-1: Mechanical operation tests - Test 13a: Engaging and separating forces
EN 60512-11-4:2002 Connectors for electronic equipment - Tests and measurements - Part 11-4: Climatic tests - Test 11d: Rapid change of temperature
EN 60309-1:1999/A1:2007/AC:2014 PLUGS, SOCKET-OUTLETS AND COUPLERS FOR INDUSTRIAL PURPOSES - PART 1: GENERAL REQUIREMENTS (IEC 60309-1:1999/A2:2012)
EN 60512-2-1:2002 Connectors for electronic equipment - Tests and measurements - Part 2-1: Electrical continuity and contact resistance tests - Test 2a: Contact resistance - Millivolt level method

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