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  • DIN EN 15094:2009-04

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    SAFETY OF MACHINERY - SAFETY REQUIREMENTS FOR COLD FLAT ROLLING MILLS

    Available format(s):  Hardcopy, PDF

    Language(s):  English

    Published date:  01-01-2009

    Publisher:  German Institute for Standardisation (Deutsches Institut für Normung)

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    Table of Contents - (Show below) - (Hide below)

    Vorwort
    Einleitung
    1 Anwendungsbereich
    2 Normative Verweisungen
    3 Begriffe und Definitionen
    4 Liste der signifikanten Gefährdungen
    5 Sicherheitsanforderungen und/oder -massnahmen
      5.1 Allgemeine Anforderungen an die Konstruktion,
          Planung und Risikobewertung
          5.1.1 Planung von Kaltflachwalzwerken
          5.1.2 Bauliche Ausführung
          5.1.3 Sicherheits-Lageplan
          5.1.4 Zugang zu Bedienungsstellen
          5.1.5 Zugang zu Gefahrbereichen
          5.1.6 Trennende Schutzeinrichtungen
          5.1.7 Geländer
          5.1.8 Sicherheitszeichen und Warneinrichtungen
          5.1.9 Sicherheitseinrichtungen
          5.1.10 Persönliche Schutzausrüstung
          5.1.11 Elektrische Ausrüstung
          5.1.12 Hydraulik-, Pneumatik-, Kühl- und
                 Schmiersysteme
          5.1.13 Flüssigkeitssysteme
          5.1.14 Stoffe, die in Abflüsse entleert werden
          5.1.15 Oberflächentemperaturen und
                 Wärmestrahlung
          5.1.16 Bedienungsstände und Steuerstände
          5.1.17 Software-Manipulation
          5.1.18 Brandschutz
          5.1.19 Ergonomische Grundsätze
          5.1.20 Schwingungen
          5.1.21 Energieverlust
          5.1.22 Verbundene Ausrüstung
      5.2 Liste der signifikanten Gefährdungen,
          Gefährdungssituationen, Sicherheitsanforderungen
          und/oder -massnahmen
          5.2.1 Allgemein
          5.2.2 Hydraulik, Pneumatik, Emulsionen und
                 sonstige Druckflüssigkeitssysteme
          5.2.3 Übergänge über Rollgänge
                 und Produkt-/Materialführungen
          5.2.4 Handhabungs-, Führungs- und
                 Transporteinrichtungen (allgemein)
          5.2.5 Rollgänge und Transporteinrichtungen
          5.2.6 Walzwerke, Walzgerüste
          5.2.7 Bedienungs- und Steuerstände
          5.2.8 Messvorrichtungen und Anzeigegeräte
          5.2.9 Trenneinrichtungen
          5.2.10 Auf- und Abwickeleinrichtungen
          5.2.11 Coil-Abbinde- und Markierungsmaschinen
      5.3 Zusätzliche Sicherheitsanforderungen
          oder -massnahmen
          5.3.1 Steuereinrichtung mit selbsttätiger
                 Rückstellung
          5.3.2 Mechanische Rückhaltevorrichtungen
          5.3.3 Zugängliche rotierende/bewegliche Teile
          5.3.4 Besondere ergonomische Anforderungen
      5.4 Geräuschminderung als Sicherheitsanforderung
          5.4.1 Geräuschminderung an der Quelle durch
                 Konstruktion
          5.4.2 Geräuschminderung durch Schutzmassnahmen
          5.4.3 Geräuschminderung durch Information
          5.4.4 Geräuschquellen und Beispiele für
                 geräuschmindernde Massnahmen
    6 Überprüfung der Sicherheitsanforderungen
      und/oder -massnahmen
    7 Benutzerinformationen
      7.1 Allgemein
      7.2 Warneinrichtungen und Sicherheitszeichen
      7.3 Mindestkennzeichnung
      7.4 Begleitende Dokumente
          7.4.1 Betriebsanleitung
          7.4.2 Angaben zur Maschine/Ausrüstung
          7.4.3 Detaillierte Angaben/Anweisungen
      7.5 Wartungshandbuch
    Anhang A (normativ) - Sicherheitsanforderungen
             und/oder -massnahmen für elektrische
             Ausrüstung und Steuerungen in
             Kaltflachwalzwerken
           A.1 Allgemein
           A.2 Spezielle Anforderungen an die Steuerung
           A.3 Besondere Anforderungen an die
                Stillsetzungsausrüstung
                A.3.1 Stillsetzungs-/Not-Halt-Funktion
                A.3.2 Auswahl der Stillsetzungsfunktionen
                A.3.3 Not-Halt-Bereiche
                A.3.4 Stillsetzungsfunktionen
    Anhang B (normativ) - Geräuschmessnorm
           B.1 Einleitung
           B.2 Bestimmung des A-bewerteten
                Schallleistungspegels
           B.3 Bestimmung des A-bewerteten Schalldruckpegels
                B.3.1 Bestimmung des Emissions-Schalldruckpegels
                      an spezifizierten Messpunkten
                B.3.2 Bestimmung des Emissions-Schalldruckpegels
                      an Arbeitsplätzen
           B.4 Messunsicherheit
           B.5 Betriebsbedingungen
           B.6 Aufzubewahrende und berichtspflichtige Angaben
           B.7 Angabe und Verifizierung von Geräuschemissionswerten
    Anhang C (normativ) - Schutz von Personen bei Verwendung
             von Stickgasen in Brandbekämpfungsanlagen
           C.1 Allgemein
           C.2 Warneinrichtungen
           C.3 Rückhalteeinrichtungen
           C.4 Vorwarnzeit
           C.5 Unterbrechungseinrichtungen für Löschgas
           C.6 Blockiereinrichtungen
           C.7 Rohre
           C.8 Räume und angrenzende Bereiche
           C.9 Fluchtwege
           C.10 Türen
           C.11 Kennzeichnung
           C.12 Betriebsanleitung
    Anhang D (informativ) - Beispiele für
             Sicherheitsanweisungen des Herstellers
             für die Wartung von Kaltflachwalzwerken
           D.1 Vorkehrungen zur Reduzierung von
                Gefährdungen, die ausgelöst werden
                durch
                D.1.1 Fehlende Anweisungen
                D.1.2 Sichtkontrollen oder akustische Tests
                      an laufenden Maschinen
                D.1.3 Unbeabsichtigte Bewegungen während
                      der Wartung
                D.1.4 Arbeiten während Stillstand mit
                      unwirksamen Schutzeinrichtungen
                D.1.5 Arbeit mit gefährlichen Stoffen
                D.1.6 Wiederanlaufen der Anlage
    Anhang E (informativ) - Maschinen und/oder Ausrüstung,
             die von dieser Norm behandelt werden
           E.1 Maschinen, die von dieser Norm behandelt
                werden, jedoch nicht auf diese begrenzt sind
                E.1.1 Anlagen
                E.1.2 Ausrüstung
    Anhang F (informativ) - Abplatzen von Teilen der
             Walzenoberfläche
           F.1 Gefährdung
           F.2 Ursachen
           F.3 Sicherheitsmassnahmen
                F.3.1 Erkennung
                F.3.2 Handhabung
                F.3.3 Aufzeichnungen
    Anhang G (informativ) - Beispiel für Risikoanalyse
             bezüglich Schnittstellen
    Anhang ZA (informativ) - Zusammenhang zwischen dieser
              Europäischen Norm und den grundlegenden
              Anforderungen der EG-Richtlinie 98/37/EG
    Anhang ZB (informativ) - Zusammenhang zwischen dieser
              Europäischen Norm und den grundlegenden
              Anforderungen der EG-Richtlinie 2006/42/EG
    Literaturhinweise

    Abstract - (Show below) - (Hide below)

    Defines the safety requirements for cold rolling mills for flat products (coiled or as heavy plates).

    General Product Information - (Show below) - (Hide below)

    Document Type Standard
    Publisher German Institute for Standardisation (Deutsches Institut für Normung)
    Status Current

    Standards Referencing This Book - (Show below) - (Hide below)

    ISO 11202:2010 Acoustics Noise emitted by machinery and equipment Determination of emission sound pressure levels at a work station and at other specified positions applying approximate environmental corrections
    EN 12254:2010/AC:2011 SCREENS FOR LASER WORKING PLACES - SAFETY REQUIREMENTS AND TESTING
    EN 746-1:1997+A1:2009 INDUSTRIAL THERMOPROCESSING EQUIPMENT - PART 1: COMMON SAFETY REQUIREMENTS FOR INDUSTRIAL THERMOPROCESSING EQUIPMENT
    EN 60825-4:2006/A2:2011 SAFETY OF LASER PRODUCTS - PART 4: LASER GUARDS
    EN 894-3:2000+A1:2008 SAFETY OF MACHINERY - ERGONOMICS REQUIREMENTS FOR THE DESIGN OF DISPLAYS AND CONTROL ACTUATORS - PART 3: CONTROL ACTUATORS
    EN 12464-1:2011 LIGHT AND LIGHTING - LIGHTING OF WORK PLACES - PART 1: INDOOR WORK PLACES
    EN 982 : 96 + A1 2008 SAFETY OF MACHINERY - SAFETY REQUIREMENTS FOR FLUID POWER SYSTEMS AND THEIR COMPONENTS - HYDRAULICS
    ISO 4871:1996 Acoustics Declaration and verification of noise emission values of machinery and equipment
    EN 1037:1995+A1:2008 SAFETY OF MACHINERY - PREVENTION OF UNEXPECTED START-UP
    ISO 14122-3:2016 Safety of machinery Permanent means of access to machinery Part 3: Stairs, stepladders and guard-rails
    EN 14253:2003+A1:2007 Mechanical vibration - Measurement and calculation of occupational exposure to whole-body vibration with reference to health - Practical guidance
    ISO 14122-1:2016 Safety of machinery Permanent means of access to machinery Part 1: Choice of fixed means and general requirements of access
    EN 60825-1:2014/AC:2017-06 SAFETY OF LASER PRODUCTS - PART 1: EQUIPMENT CLASSIFICATION AND REQUIREMENTS (IEC 60825-1:2014)
    EN 746-2:2010 Industrial thermoprocessing equipment - Part 2: Safety requirements for combustion and fuel handling systems
    EN 1088:1995+A2:2008 SAFETY OF MACHINERY - INTERLOCKING DEVICES ASSOCIATED WITH GUARDS - PRINCIPLES FOR DESIGN AND SELECTION
    IEC 61310-2:2007 Safety of machinery - Indication, marking and actuation - Part 2: Requirements for marking
    DIN VDE 0833-1 : 2014-10 ALARM SYSTEMS FOR FIRE, INTRUSION AND HOLD-UP - PART 1: GENERAL REQUIREMENTS
    EN 981:1996+A1:2008 Safety of machinery - System of auditory and visual danger and information signals
    ISO 6183:2009 Fire protection equipment Carbon dioxide extinguishing systems for use on premises Design and installation
    ISO/TR 11688-1:1995 Acoustics Recommended practice for the design of low-noise machinery and equipment Part 1: Planning
    EN 894-2:1997+A1:2008 SAFETY OF MACHINERY - ERGONOMICS REQUIREMENTS FOR THE DESIGN OF DISPLAYS AND CONTROL ACTUATORS - PART 2: DISPLAYS
    EN 61310-2:2008 SAFETY OF MACHINERY - INDICATION, MARKING AND ACTUATION - PART 2: REQUIREMENTS FOR MARKING
    EN 15061:2007+A1:2008 SAFETY OF MACHINERY - SAFETY REQUIREMENTS FOR STRIP PROCESSING LINE MACHINERY AND EQUIPMENT
    EN 12094-1 : 2003 FIXED FIREFIGHTING SYSTEMS - COMPONENTS FOR GAS EXTINGUISHING SYSTEMS - PART 1: REQUIREMENTS AND TEST METHODS FOR ELECTRICAL AUTOMATIC CONTROL AND DELAY DEVICES
    EN 1248:2001+A1:2009 FOUNDRY MACHINERY - SAFETY REQUIREMENTS FOR ABRASIVE BLASTING EQUIPMENT
    ISO 13732-1:2006 Ergonomics of the thermal environment Methods for the assessment of human responses to contact with surfaces Part 1: Hot surfaces
    EN 614-2:2000+A1:2008 SAFETY OF MACHINERY - ERGONOMIC DESIGN PRINCIPLES - PART 2: INTERACTIONS BETWEEN THE DESIGN OF MACHINERY AND WORK TASKS
    EN ISO 14121-1:2007 Safety of machinery - Risk assessment - Part 1: Principles (ISO 14121-1:2007)
    EN 1837:1999+A1:2009 SAFETY OF MACHINERY - INTEGRAL LIGHTING OF MACHINES
    EN 999:1998+A1:2008 SAFETY OF MACHINERY - THE POSITIONING OF PROTECTIVE EQUIPMENT IN RESPECT OF APPROACH SPEEDS OF PARTS OF THE HUMAN BODY
    EN 13861:2011 Safety of machinery - Guidance for the application of ergonomics standards in the design of machinery
    EN 349:1993+A1:2008 SAFETY OF MACHINERY - MINIMUM GAPS TO AVOID CRUSHING OF PARTS OF THE HUMAN BODY
    EN 13478:2001+A1:2008 SAFETY OF MACHINERY - FIRE PREVENTION AND PROTECTION
    IEC 60825-4:2006+AMD1:2008+AMD2:2011 CSV Safety of laser products - Part 4: Laser guards
    EN 1299:1997+A1:2008 MECHANICAL VIBRATION AND SHOCK - VIBRATION ISOLATION OF MACHINES - INFORMATION FOR THE APPLICATION OF SOURCE ISOLATION
    IEC 60204-1:2016 Safety of machinery - Electrical equipment of machines - Part 1: General requirements
    EN ISO 13850:2015 SAFETY OF MACHINERY - EMERGENCY STOP FUNCTION - PRINCIPLES FOR DESIGN (ISO 13850:2015)
    IEC 60825-1:2014 Safety of laser products - Part 1: Equipment classification and requirements
    EN ISO 7731:2008 ERGONOMICS - DANGER SIGNALS FOR PUBLIC AND WORK AREAS - AUDITORY DANGER SIGNALS
    EN ISO 11820 : 1996 ACOUSTICS - MEASUREMENTS ON SILENCERS IN SITU
    EN 614-1:2006+A1:2009 SAFETY OF MACHINERY - ERGONOMIC DESIGN PRINCIPLES - PART 1: TERMINOLOGY AND GENERAL PRINCIPLES
    EN ISO 13857:2008 Safety of machinery - Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008)
    EN ISO 11688-2 : 2000 ACOUSTICS - RECOMMENDED PRACTICE FOR THE DESIGN OF LOW-NOISE MACHINERY AND EQUIPMENT - PART 2: INTRODUCTION TO THE PHYSICS OF LOW-NOISE DESIGN
    ISO 14122-4:2016 Safety of machinery Permanent means of access to machinery Part 4: Fixed ladders
    ISO 14121-1:2007 Safety of machinery Risk assessment Part 1: Principles
    ISO 7731:2003 Ergonomics Danger signals for public and work areas Auditory danger signals
    EN 574:1996+A1:2008 SAFETY OF MACHINERY - TWO-HAND CONTROL DEVICES - FUNCTIONAL ASPECTS - PRINCIPLES FOR DESIGN
    EN 15004-1 : 2008 FIXED FIREFIGHTING SYSTEMS - GAS EXTINGUISHING SYSTEMS - PART 1: DESIGN, INSTALLATION AND MAINTENANCE
    EN ISO 13732-1:2008 ERGONOMICS OF THE THERMAL ENVIRONMENT - METHODS FOR THE ASSESSMENT OF HUMAN RESPONSES TO CONTACT WITH SURFACES - PART 1: HOT SURFACES (ISO 13732-1:2006)
    ISO 11820:1996 Acoustics — Measurements on silencers in situ
    EN 60447:2004 BASIC AND SAFETY PRINCIPLES FOR MAN-MACHINE INTERFACE, MARKING AND IDENTIFICATION - ACTUATING PRINCIPLES
    EN 619:2002+A1:2010
    IEC 60447:2004 Basic and safety principles for man-machine interface, marking and identification - Actuating principles
    EN ISO 12100-1:2003/A1:2009 SAFETY OF MACHINERY - BASIC CONCEPTS, GENERAL PRINCIPLES FOR DESIGN - PART 1: BASIC TERMINOLOGY, METHODOLOGY
    EN ISO 14122-3:2016 Safety of machinery - Permanent means of access to machinery - Part 3: Stairs, stepladders and guard-rails (ISO 14122-3:2016)
    EN 61496-1:2013/AC:2015 SAFETY OF MACHINERY - ELECTRO-SENSITIVE PROTECTIVE EQUIPMENT - PART 1: GENERAL REQUIREMENTS AND TESTS (IEC 61496-1:2012)
    IEC 60529:1989+AMD1:1999+AMD2:2013 CSV Degrees of protection provided by enclosures (IP Code)
    EN 1063:1999 Glass in building - Security glazing - Testing and classification of resistance against bullet attack
    EN 746-3:1997+A1:2009 INDUSTRIAL THERMOPROCESSING EQUIPMENT - PART 3: SAFETY REQUIREMENTS FOR THE GENERATION AND USE OF ATMOSPHERE GASES
    EN 953:1997+A1:2009 SAFETY OF MACHINERY - GUARDS - GENERAL REQUIREMENTS FOR THE DESIGN AND CONSTRUCTION OF FIXED AND MOVABLE GUARDS
    EN 842:1996+A1:2008 Safety of machinery - Visual danger signals - General requirements, design and testing
    EN ISO 14122-4:2016 Safety of machinery - Permanent means of access to machinery - Part 4: Fixed ladders (ISO 14122-4:2016)
    EN ISO 14122-2:2016 Safety of machinery - Permanent means of access to machinery - Part 2: Working platforms and walkways (ISO 14122-2:2016)
    ISO 12100-2:2003 Safety of machinery Basic concepts, general principles for design Part 2: Technical principles
    ISO 13857:2008 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs
    EN ISO 12100-2:2003/A1:2009 SAFETY OF MACHINERY - BASIC CONCEPTS, GENERAL PRINCIPLES FOR DESIGN - PART 2: TECHNICAL PRINCIPLES
    IEC 61496-1:2012 Safety of machinery - Electro-sensitive protective equipment - Part 1: General requirements and tests
    EN ISO 6682:2008 (edition 2) Earth-moving machinery - Zones of comfort and reach for controls (ISO 6682:1986, including Amd 1:1989)
    ISO 14520-1:2015 Gaseous fire-extinguishing systems Physical properties and system design Part 1: General requirements
    ISO 3864-1:2011 Graphical symbols Safety colours and safety signs Part 1: Design principles for safety signs and safety markings
    EN 12198-3:2002+A1:2008 SAFETY OF MACHINERY - ASSESSMENT AND REDUCTION OF RISKS ARISING FROM RADIATION EMITTED BY MACHINERY - PART 3: REDUCTION OF RADIATION BY ATTENUATION OR SCREENING
    EN 983:1996+A1:2008 SAFETY OF MACHINERY - SAFETY REQUIREMENTS FOR FLUID POWER SYSTEMS AND THEIR COMPONENTS - PNEUMATICS
    ISO 11064-1:2000 Ergonomic design of control centres Part 1: Principles for the design of control centres
    ISO 12100-1:2003 Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology
    EN ISO 13849-1:2015 Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design (ISO 13849-1:2015)
    ISO 13850:2015 Safety of machinery Emergency stop function Principles for design
    EN ISO 4871 : 2009 ACOUSTICS - DECLARATION AND VERIFICATION OF NOISE EMISSION VALUES OF MACHINERY AND EQUIPMENT (ISO 4871:1996)
    IEC 61310-1:2007 Safety of machinery - Indication, marking and actuation - Part 1: Requirements for visual, acoustic and tactile signals
    EN 50171 : 2001 COR 2001 CENTRAL POWER SUPPLY SYSTEMS
    EN 626-1:1994+A1:2008 SAFETY OF MACHINERY - REDUCTION OF RISKS TO HEALTH FROM HAZARDOUS SUBSTANCES EMITTED BY MACHINERY - PART 1: PRINCIPLES AND SPECIFICATIONS FOR MACHINERY MANUFACTURERS
    EN ISO 11064-1 : 2000 ERGONOMIC DESIGN OF CONTROL CENTRES - PART 1: PRINCIPLES FOR THE DESIGN OF CONTROL CENTRES (ISO 11064-1:2000)
    EN ISO 11691 : 2009 ACOUSTICS - MEASUREMENT OF INSERTION LOSS OF DUCTED SILENCERS WITHOUT FLOW - LABORATORY SURVEY METHOD
    EN ISO 11821 : 1997 ACOUSTICS - MEASUREMENT OF THE IN SITU SOUND ATTENUATION OF A REMOVABLE SCREEN
    EN 60529:1991/AC:2016-12 DEGREES OF PROTECTION PROVIDED BY ENCLOSURES (IP CODE) (IEC 60529 EDITION 2.2 CORRIGENDUM 2:2015)
    ISO 7000:2014 Graphical symbols for use on equipment Registered symbols
    ISO 14122-2:2016 Safety of machinery Permanent means of access to machinery Part 2: Working platforms and walkways
    EN ISO 11688-1 : 2009 ACOUSTICS - RECOMMENDED PRACTICE FOR THE DESIGN OF LOW-NOISE MACHINERY AND EQUIPMENT - PART 1: PLANNING (ISO/TR 11688-1:1995)
    EN ISO 14122-1:2016 Safety of machinery - Permanent means of access to machinery - Part 1: Choice of fixed means and general requirements of access (ISO 14122-1:2016)
    ISO 13849-1:2015 Safety of machinery Safety-related parts of control systems Part 1: General principles for design
    ISO/TR 11688-2:1998 Acoustics Recommended practice for the design of low-noise machinery and equipment Part 2: Introduction to the physics of low-noise design
    EN 61310-1:2008 SAFETY OF MACHINERY - INDICATION, MARKING AND ACTUATION - PART 1: REQUIREMENTS FOR VISUAL, ACOUSTIC AND TACTILE SIGNALS
    EN ISO 11202:2010 Acoustics - Noise emitted by machinery and equipment - Determination of emission sound pressure levels at a work station and at other specified positions applying approximate environmental corrections (ISO 11202:2010)
    ISO 11691:1995 Acoustics Measurement of insertion loss of ducted silencers without flow Laboratory survey method
    ISO 11821:1997 Acoustics Measurement of the in situ sound attenuation of a removable screen
    EN 60204-1 : 2006 COR 2010 SAFETY OF MACHINERY - ELECTRICAL EQUIPMENT OF MACHINES - PART 1: GENERAL REQUIREMENTS
    EN 894-1:1997+A1:2008 SAFETY OF MACHINERY - ERGONOMICS REQUIREMENTS FOR THE DESIGN OF DISPLAYS AND CONTROL ACTUATORS - PART 1: GENERAL PRINCIPLES FOR HUMAN INTERACTIONS WITH DISPLAYS AND CONTROL ACTUATORS
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