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MIL
MIL-HDBK-522 Revision A:2016

MIL-HDBK-522 Revision A:2016

Superseded

Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

View Superseded by
superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

GUIDELINES FOR INSPECTION OF AIRCRAFT ELECTRICAL WIRING INTERCONNECT SYSTEMS

Available format(s)

PDF

Superseded date

12-05-2021

Language(s)

English

Publisher

US Military Specs/Standards/Handbooks

1. SCOPE
2. APPLICABLE DOCUMENTS
3. DEFINITIONS
4. GENERAL GUIDELINES
5. DETAIL GUIDELINES
6. NOTES
GUIDELINES
CONCLUDING MATERIAL

Applies to aircraft Electrical Wiring Interconnect Systems (EWIS). Specifies guidance and lessons learned in the inspection of EWIS.

Committee
FSC 6145
DocumentType
Standard
Pages
158
PublisherName
US Military Specs/Standards/Handbooks
Status
Superseded
SupersededBy

SAE ARP 5614 : 2014 GUIDELINES FOR HARNESS CRITICAL CLAMP LOCATOR MARKER INSTALLATION ON ELECTRICAL CABLE ASSEMBLIES
MIL-HDBK-525 Base Document:2013 ELECTRICAL WIRING INTERCONNECT SYSTEM (EWIS) INTEGRITY PROGRAM

SAE AS 83519 : 2015 SHIELD TERMINATION, SOLDER STYLE, INSULATED, HEAT-SHRINKABLE, ENVIRONMENT RESISTANT GENERAL SPECIFICATION FOR
SAE AS 81824 : 2016 SPLICE, ELECTRIC, CRIMP, COPPER, ENVIRONMENT RESISTANT
NASM 35649 : 2002 NUT, PLAIN, HEXAGON, MACHINE SCREW UNC-2B
MIL-A-46146 Revision B:1990 ADHESIVE-SEALANTS, SILICONE, RTV, NONCORROSIVE (FOR USE WITH SENSITIVE METALS AND EQUIPMENT)
NAS1149:2014 WASHER, FLAT
A-A-52084 Revision C:2015 Tape, Lacing and Tying, Aramid
SAE AS 83519/2 : 2016 SHIELD TERMINATION, SOLDER STYLE, INSULATED, HEAT-SHRINKABLE, ENVIRONMENT RESISTANT WITH PRE INSTALLED LEADS FOR CABLES HAVING TIN OR SILVER PLATED SHIELDS (CLASS I)
SAE AS 81824/13 : 2012(R2018) SPLICE, STUB, ELECTRIC, PERMANENT, CRIMP STYLE, NICKEL/COPPER, INSULATED, ENVIRONMENT RESISTANT, 175 DEGREES C MAX
SAE AS 21980 : 2012 FERRULE, OUTER, UNINSULATED, SHIELD TERMINATING, TYPE 1, TWO PIECE, CLASS 1, FOR SHIELDED CABLES
A-A-52083 Revision D:2015 Tape, Lacing and Tying, Glass
NASM 35650 : 2002 NUT, PLAIN, HEXAGON, UNF-2B
MIL-STD-1686 Revision C:1995 ELECTROSTATIC DISCHARGE CONTROL PROGRAM FOR PROTECTION OF ELECTRICAL AND ELECTRONIC PARTS, ASSEMBLIES AND EQUIPMENT (EXCLUDING ELECTRICALLY INITIATED EXPLOSIVE DEVICES)
SAE AS 21981 : 2011 FERRULE, INNER, UNINSULATED, SHIELD TERMINATING, TYPE 1, TWO PIECE, CLASS 1, FOR SHIELDED CABLES
MIL-PRF-81309 Revision G:2014 CORROSION PREVENTIVE COMPOUNDS, WATER DISPLACING, ULTRA-THIN FILM
SAE AS 23190 : 2015 WIRING, POSITIONING, AND SUPPORT ACCESSORIES
SAE AS 85049/128 : 2015 SHIELD BAND, CONNECTOR ACCESSORIES, ELECTRICAL BACKSHELL, CATEGORY 7 (FOR AS85048/82 - /90, /93, /109 - /117 ACCESSORIES)
MIL-I-22444 Revision C:1968 Insulation Tape, Electrical, Self Bonding, Silicone Rubber Treated Bias Weave or Sinusoidal Weave Glass, Cable Splicing, Naval Shipboard
NASM21042:1998 NUT, SELF-LOCKING, 450 DEGREES F, REDUCED HEXAGON, REDUCED HEIGHT, RING BASE, NON-CORROSION RESISTANT STEEL
SAE AS 21980 : 2012 FERRULE, OUTER, UNINSULATED, SHIELD TERMINATING, TYPE 1, TWO PIECE, CLASS 1, FOR SHIELDED CABLES
SAE AS 5259 : 2013 CRIMPING TOOL AND ACCESSORIES, ELECTRICAL, SIZE 8 TO 700 KCMIL, GENERAL PURPOSE USE, DIE AND DIELESS
SAE AS 81824/12 : 2016 SPLICE, ELECTRIC, PERMANENT, CRIMP STYLE, TIN-COATED COPPER, INSULATED, ENVIRONMENT RESISTANT, CLASS 1, 150 DEGREES C, HEATLESS SEALING
ESD S20.20 : 2014 PROTECTION OF ELECTRICAL AND ELECTRONIC PARTS, ASSEMBLIES AND EQUIPMENT (EXCLUDING ELECTRICALLY INITIATED EXPLOSIVE DEVICES)
NASM 22529/1:2023 GROMMET, COMPOSITE, EDGING
SAE AS 85049 : 2016 CONNECTOR ACCESSORIES, ELECTRICAL GENERAL SPECIFICATION FOR
NASM20995:2012 WIRE, SAFETY OR LOCK
MIL-DTL-38999 Revision M:2015 Connectors, Electrical, Circular, Miniature, High Density, Quick Disconnect (Bayonet, Threaded or Breech Coupling), Environment Resistant with Crimp Removable Contacts or Hermetically Sealed with Fixed, Solderable Contacts, General Specification for
SAE AS 70991 : 2011 TERMINALS: LUG AND SPLICE, CRIMP STYLE, ALUMINUM, FOR ALUMINUM AIRCRAFT WIRE
SAE AS 7928 : 2011 TERMINALS, LUG: SPLICES, CONDUCTOR: CRIMP STYLE, COPPER, GENERAL SPECIFICATION FOR
SAE AS 83519/3 : 2015 SHIELD TERMINATION, SOLDER STYLE, INSULATED, HEAT-SHRINKABLE, ENVIRONMENT RESISTANT WITH PREINSTALLED BRAID, CLASS 1, NON-ROHS
MS35489 Revision K:2012 GROMMETS, SYNTHETIC AND SILICONE RUBBER, HOT-OIL AND COOLANT RESISTANT
SAE AMS DTL 23053 : 1999 INSULATION SLEEVING, ELECTRICAL, HEAT SHRINKABLE, GENERAL SPECIFICATION FOR
SAE AS 27212 : 2011 TERMINAL BOARD ASSEMBLY, MOLDED-IN-STUD, ELECTRIC
SAE AS 50881 : 2015 WIRING AEROSPACE VEHICLE
NASM25440:2012 WASHERS, FOR USE WITH AIRCRAFT ALUMINUM TERMINALS
MIL-PRF-8516 Revision G:1997 SEALING COMPOUND, SYNTHETIC RUBBER, ELECTRIC CONNECTORS AND ELECTRIC SYSTEMS, CHEMICALLY CURED
SAE AS 7928/14 : 2016 TERMINAL, ELECTRIC, PERMANENT, CRIMP STYLE, TIN-COATED COPPER, INSULATED, ENVIRONMENT RESISTANT, CLASS 1, 150 DEGREES C, HEATLESS SEALING
SAE AS 85049/93 : 2014 CONNECTOR ACCESSORIES, ELECTRICAL, TERMINATION, SHIELD SPLIT SUPPORT RING, COMPOSITE, NONENVIRONMENTAL, STRAIGHT, CATEGORY 7
SAE AS 81765/4A : 2002(S2017) INSULATING COMPONENTS, MOLDED, ELECTRICAL, HEAT SHRINKABLE FLUOROELASTOMER, FLEXIBLE, CROSSLINKED
NASM35338:2013 WASHER, LOCK-SPRING, HELICAL, REGULAR (MEDIUM) SERIES
SAE AS 23190/4 : 2016 MOUNTING HARDWARE, CUSHION CLAMP, METAL FOR CABLE HARNESS TYING AND SUPPORT, TYPE 5, CLASS 1
A-A-59163 Revision A:2010 INSULATION TAPE, ELECTRICAL, SELF-ADHERING UNSUPPORTED SILICONE RUBBER
SAE AS 81824/14 : 2016 SPLICE, ELECTRIC, PERMANENT, CRIMP STYLE, NICKEL-COATED COPPER, INSULATED, ENVIRONMENT RESISTANT, CLASS 1, 175 DEGREES C, HEATLESS SEALING
SAE AS 81824 1 : 2013 SPLICE, IN-LINE, ELECTRIC, CRIMP, SN/CU, ENVIRONMENTAL, HEAT-SHRINKABLE SLEEVE (150 DEGREES C), 1 X 1 SEALANT OPENING
SAE AS 21919 : 2015 CLAMP, LOOP TYPE, CUSHIONED SUPPORT
MS27488 Revision N:2008 PLUG, END SEAL, ELECTRICAL CONNECTOR

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