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API 554-2 : 2008 : R2016

Superseded
Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

View Superseded by
superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

PROCESS CONTROL SYSTEMS - PROCESS CONTROL SYSTEM DESIGN
Available format(s)

Hardcopy , PDF

Superseded date

09-09-2023

Language(s)

English

Published date

11-01-2016

1 Scope
   1.1 Document Organization
   1.2 Part 2 - Introduction
2 Referenced Publications
3 Definitions
4 Control System Topology
   4.1 Physical Location of Control Equipment and Sub-systems
   4.2 System Availability
   4.3 System Maintainability
   4.4 Control System Performance Requirements
   4.5 Lifecycle Costs
   4.6 Security of Control System
5 Process Control System Types
   5.1 Distributed Control Systems
   5.2 Programmable Logic Controllers
   5.3 Single Loop Controllers
   5.4 Hybrid Process Control Systems
   5.5 Transitional System Designs
   5.6 Safety Systems
6 Process Control System Hardware Design Considerations
   6.1 General Considerations
   6.2 Overall System Design
   6.3 Controllers
   6.4 Operator Interface
   6.5 Engineering Workstation
   6.6 I/O Modules
   6.7 Serial Digital Communications
   6.8 Field Networks
   6.9 Complex Instrumentation
   6.10 Subsystem Interfaces
   6.11 Redundancy
   6.12 System Capacity/Future Expandability
   6.13 System Performance
   6.14 Diagnostics
   6.15 Maintainability
7 Process Control System Software Design Considerations
   7.1 Operating System Considerations
   7.2 System Programming
   7.3 Configuration and Programming Devices
   7.4 Configuration/Programming Considerations
   7.5 Software Security
   7.6 Reports and Logs
   7.7 Batch/sequence Control
   7.8 Communications
   7.9 Documentation
8 Alarm Functions
   8.1 Alarm Types
   8.2 User Defined Functions
   8.3 Diagnostics
   8.4 Alarm Sequences
   8.5 Alarm Display Functions
   8.6 Dedicated Alarm Systems
   8.7 Alarm Record Functions
   8.8 Alarm Management Functions
   8.9 Documentation
9 Interlocks
   9.1 Types of Interlocks
   9.2 Sensor Considerations
   9.3 Shutdown Alarms
   9.4 Pre-shutdown Alarms
   9.5 Testing
   9.6 Documentation
10 Data Management and Documentation
   10.1 Field Instrumentation
   10.2 Field Instrument Asset Management Systems
   10.3 Process Control Systems
   10.4 Other Specialized Systems
   10.5 Engineering Database Systems
   10.6 Maintenance Management Systems
   10.7 Process Data Management Systems
   10.8 Data Integration
11 Instrument Power Systems
   11.1 Process Evaluation
   11.2 Control System Evaluation
   11.3 Instrument Power System Design
12 Electrical Considerations
   12.1 Grounding
   12.2 Electromagnetic Interference
   12.3 Signal Wiring Systems
   12.4 Communications
13 Control Centers
   13.1 General Considerations
   13.2 Control Center Site Selection
   13.3 Physical Design Criteria
   13.4 Control Center Building Design and Layout
   13.5 Control Center Environmental Controls
   13.6 Control Center Lighting
   13.7 Floor Design
   13.8 Control Center Fire Protection
   13.9 Laboratory Facilities
   13.10 Equipment and Wiring Layout Considerations
14 Remote Instrument Enclosure
   14.1 General
   14.2 Location
   14.3 Construction
   14.4 HVAC System
   14.5 Ancillary Equipment

Describes the processes required to successfully implement process control systems for refinery and petrochemical services.

DevelopmentNote
Also available in Russian translation, see API 554-2 RUSSIAN. (07/2013)
DocumentType
Revision
Pages
80
ProductNote
Reconfirmed 2016 This product is unavailable in Cuba, Iran, North Korea, Syria
PublisherName
American Petroleum Institute
Status
Superseded
SupersededBy
Supersedes

ISA 91.00.01 : 2001 IDENTIFICATION OF EMERGENCY SHUTDOWN SYSTEMS AND CONTROLS THAT ARE CRITICAL TO MAINTAINING SAFETY IN PROCESS INDUSTRIES
TIA/EIA 422 : B1994(R2014) ELECTRICAL CHARACTERISTICS OF BALANCED VOLTAGE DIGITAL INTERFACE CIRCUITS
NFPA 75 : 2017 FIRE PROTECTION OF INFORMATION TECHNOLOGY EQUIPMENT
TIA 232 : F1997(R2012) INTERFACE BETWEEN DATA TERMINAL EQUIPMENT AND DATA CIRCUIT-TERMINATING EQUIPMENT EMPLOYING SERIAL BINARY DATA INTERCHANGE
IEC 61131-3:2013 Programmable controllers - Part 3: Programming languages
IEC 61512-2:2001 Batch control - Part 2: Data structures and guidelines for languages
IEC 61511-1:2016+AMD1:2017 CSV Functional safety - Safety instrumented systems for the process industry sector - Part 1: Framework, definitions, system, hardware and application programming requirements
API 750 : 1990 MANAGEMENT OF PROCESS HAZARDS
ISA 99.00.01 : 2007 SECURITY FOR INDUSTRIAL AUTOMATION AND CONTROL SYSTEMS - PART 1: TERMINOLOGY, CONCEPTS, AND MODELS
ISA 84.00.01-1 : 2004 FUNCTIONAL SAFETY: SAFETY INSTRUMENTED SYSTEMS FOR THE PROCESS INDUSTRY SECTOR - PART 1: FRAMEWORK, DEFINITIONS, SYSTEM, HARDWARE AND SOFTWARE REQUIREMENTS
IEEE 802.3-2012 IEEE Standard for Ethernet
EEMUA 191 : 2013 ALARM SYSTEMS - GUIDE TO DESIGN, MANAGEMENT AND PROCUREMENT
IEC 61508-5:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 5: Examples of methods for the determination of safety integrity levels (see Functional Safety and IEC 61508)
ISA TR84.00.02-3 : 2002 SAFETY INSTRUMENTED FUNCTIONS (SIF) - SAFETY INTEGRITY LEVEL (SIL) EVALUATION TECHNIQUES - PART 3: DETERMINING THE SIL OF A SIF VIA FAULT TREE ANALYSIS
IEEE 802.11-2016 IEEE Standard for Information technology--Telecommunications and information exchange between systems Local and metropolitan area networks--Specific requirements - Part 11: Wireless LAN Medium Access Control (MAC) and Physical Layer (PHY) Specifications
IEC 61508-4:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 4: Definitions and abbreviations (see Functional Safety and IEC 61508)
ISA 71.01 : 1985 ENVIRONMENTAL CONDITIONS FOR PROCESS MEASUREMENT AND CONTROL SYSTEMS: TEMPERATURE AND HUMIDITY
IEC 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 3: Software requirements (see Functional Safety and IEC 61508)
NFPA 496 : 2017 PURGED AND PRESSURIZED ENCLOSURES FOR ELECTRICAL EQUIPMENT
ISA TR98.00.02 : 2006 SKILL STANDARDS FOR CONTROL SYSTEM TECHNICIANS
EEMUA 201 : 2010 PROCESS PLANT CONTROL DESKS UTILISING HUMAN-COMPUTER INTERFACES - GUIDE TO DESIGN, OPERATIONAL AND HUMANCOMPUTER INTERFACE ISSUES
ISA TR99.00.02 : 2004 INTEGRATING ELECTRONIC SECURITY INTO THE MANUFACTURING AND CONTROL SYSTEMS ENVIRONMENT
ISA 98.00.01 : 2002 QUALIFICATIONS AND CERTIFICATION OF CONTROL SYSTEM TECHNICIANS
API 552 : 1994 TRANSMISSION SYSTEMS
IEC 61512-1:1997 Batch control - Part 1: Models and terminology
IEC 61511-3:2016 Functional safety - Safety instrumented systems for the process industry sector - Part 3: Guidance for the determination of the required safety integrity levels
IEEE 484-2002 IEEE Recommended Practice for Installation Design and Installation of Vented Lead-Acid Batteries for Stationary Applications
NFPA 70 : 2017 NATIONAL ELECTRICAL CODE
CFR 29(PT1910.1000 TO END) : 0 LABOR - OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR
API 553 : 2012 REFINERY VALVES AND ACCESSORIES FOR CONTROL AND SAFETY INSTRUMENTED SYSTEMS
ISA 84.00.01-3 : 2004 FUNCTIONAL SAFETY: SAFETY INSTRUMENTED SYSTEMS FOR THE PROCESS INDUSTRY SECTOR - PART 3: GUIDANCE FOR THE DETERMINATION OF THE REQUIRED SAFETY INTEGRITY LEVELS - INFORMATIVE
API 551 : 2016 PROCESS MEASUREMENT
IEC 61511-2:2016 Functional safety - Safety instrumented systems for the process industry sector - Part 2: Guidelines for the application of IEC 61511-1:2016
IEC 61508-6:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 6: Guidelines on the application of IEC 61508-2 and IEC 61508-3 (see Functional Safety and IEC 61508)
TIA 485 : A1998(R2012) ELECTRICAL CHARACTERISTICS OF GENERATORS AND RECEIVERS FOR USE IN BALANCED DIGITAL MULTIPOINT SYSTEMS
IEC 61512-3:2008 Batch control - Part 3: General and site recipe models and representation
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ISA TR84.00.02-2 : 2002 SAFETY INSTRUMENTED FUNCTIONS (SIF) - SAFETY INTEGRITY LEVEL (SIL) EVALUATION TECHNIQUES - PART 2: DETERMINING THE SIL OF A SIF VIA SIMPLIFIED EQUATIONS
ISA 84.00.01-2 : 2004 FUNCTIONAL SAFETY: SAFETY INSTRUMENTED SYSTEMS FOR THE PROCESS INDUSTRY SECTOR - PART 2: GUIDELINES FOR THE APPLICATION OF ANSI/ISA-84.00.01 - PART 1 - INFORMATIVE
IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 1: General requirements (see Functional Safety and IEC 61508)
NFPA 493 : 1978 INTRINSICALLY SAFE APPARATUS IN DIVISION HAZARDOUS LOCATIONS
IEC 61508-7:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 7: Overview of techniques and measures (see Functional Safety and IEC 61508)
ISA 18.1 : 1979 ANNUNCIATOR SEQUENCES AND SPECIFICATIONS
API 555 : 2013 PROCESS ANALYZERS
API 556 : 2011 INSTRUMENTATION, CONTROL, AND PROTECTIVE SYSTEMS FOR GAS FIRED HEATERS
NFPA 497A : 1992 CLASSIFICATION OF CLASS I HAZARDOUS (CLASSIFIED) LOCATIONS FOR ELECTRICAL INSTALLATIONS IN CHEMICAL PROCESS AREAS
IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 2: Requirements for electrical/electronic/programmable electronic safety-related systems (see Functional Safety and IEC 61508)
API 557 : 2013 GUIDE TO ADVANCED CONTROL SYSTEMS
ISA 95.00.01 : 2000 ENTERPRISE-CONTROL SYSTEM INTEGRATION - PART 1: MODELS AND TERMINOLOGY
ISA TR84.00.02-1 : 2002 SAFETY INSTRUMENTED FUNCTIONS (SIF) - SAFETY INTEGRITY LEVEL (SIL) EVALUATION TECHNIQUES - PART 1: INTRODUCTION

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