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BS EN 15166:2008

Current
Current

The latest, up-to-date edition.

Food processing machinery. Automatic back splitting machines of butchery carcasses. Safety and hygiene requirements
Available format(s)

Hardcopy , PDF

Language(s)

English

Published date

01-31-2009

Foreword
Introduction
1 Scope
  1.1 General
  1.2 Description of the concerned machines
2 Normative references
3 Terms and definitions
4 List of significant hazards
  4.1 General
  4.2 Mechanical hazards
      4.2.1 3 different types of automatic back splitting
            machines
      4.2.2 Automatic back splitting machines, Effective
            range of splitting tool
      4.2.3 Zone of driving- and guiding mechanisms of
            splitting tools and bearing device of the
            carcass
      4.2.4 Ejection of cutting tools or parts of cutting
            tools and of bone particles, falling of tools
  4.3 Electrical hazards and hazards related to the control
      system
      4.3.1 Direct or indirect contact with live parts
      4.3.2 Control systems with insufficient safety level
  4.4 Hydraulic and pneumatic hazards
  4.5 Hazards due to loss of stability
  4.6 Hazard generated by noise
  4.7 Hazards from non-compliance with ergonomic principles
  4.8 Hazards from non-compliance with hygiene principles
      4.8.1 Microbial causes
      4.8.2 Chemical causes
      4.8.3 Physical causes
5 Safety and hygiene requirements and/or protective measures
  5.1 General
  5.2 Mechanical hazards
      5.2.1 Zone 1: Effective range of splitting tool
      5.2.2 Zone 2: Driving and guiding mechanism
      5.2.3 Zone 3: Ejection zone of cutting tools
      5.2.4 Examples of protection devices
      5.2.5 Common measures to the 3 zones
      5.2.6 Protection of the cutting tools
      5.2.7 Interlocking devices
  5.3 Electrical hazards and control system
      5.3.1 General
      5.3.2 Stopping function of switching devices
      5.3.3 Emergency stop device
      5.3.4 IP degrees of protection against water ingress
      5.3.5 On and Off switch
      5.3.6 Safety requirements related to electromagnetic
            phenomena
      5.3.7 Safety related parts of the control system
  5.4 Hydraulic and pneumatic hazards
  5.5 Hazards of loss of stability
  5.6 Noise reduction
  5.7 Ergonomic requirements
  5.8 Hygiene and cleaning
      5.8.1 General
      5.8.2 Food areas
      5.8.3 Splash area
      5.8.4 Non-food areas
      5.8.5 Surface conditions
      5.8.6 Cleaning
6 Verification of safety and hygiene requirements and/or
  protective measures
7 Information for use
  7.1 General
  7.2 Signals and warning devices
  7.3 Instruction handbook
  7.4 Operator training
  7.5 Marking
Annex A (normative) - Noise test code for automatic back
        splitting machines of butchery carcasses (grade 2)
  A.1 Sound measurements
      A.1.1 Emission sound pressure level determination
      A.1.2 Sound power level determination
  A.2 Installation and mounting conditions
  A.3 Operating conditions
  A.4 Measurement
  A.5 Information to be recorded
  A.6 Measurement uncertainty
  A.7 Information to be reported
  A.8 Declaration and verification of the noise emission values
Annex B (normative) - Design principles to ensure cleanability
        of automatic back splitting machines of butchery carcasses
  B.1 Definitions
  B.2 Materials of construction
      B.2.1 General
      B.2.2 Type of materials
  B.3 Design
      B.3.1 General
      B.3.2 Food area
      B.3.3 Splash area
      B.3.4 Non-food area
Annex C (normative) - Common hazards for food processing
        machines and reduction requirements applicable
        to back splitting machines
  C.1 Cutting hazards
  C.2 Risks from cleaning
  C.3 External influences on electrical equipment
  C.4 Restoration of energy supply after an interruption
  C.5 Hazards due to cleaning substances
  C.6 Hazards from neglecting use of PPE
  C.7 Hazard from noise
Annex ZA (informative) - Relationship between this European
         Standard and the Essential Requirements of EU
         Directive 98/37/EC
Annex ZB (informative) - Relationship between this European
         Standard and the Essential Requirements of EU
         Directive 2006/42/EC
Bibliography

Describes safety and health requirements for machines used in slaughterhouses in order to fully automatically split meat animal (beef and pork) along the back-bone axis, splitting the carcass into two parts.

This European standard applies to automatic back splitting machines and specifies safety and health requirements for machines used in slaughterhouses in order to fully automatically split meat animal (beef and pork) along the back-bone axis, splitting the carcass into two parts (see Figure 1). This document deals with all significant hazards, hazardous situations and events relevant to automatic back splitting machines, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This document deals with the significant hazards, hazardous situations and events during transport, assembly and installation, commissioning and use as defined in EN ISO 12100-1, Clause 5.3. This document is not applicable to automatic back splitting machines, which are manufactured before the date of its publication as EN. The machines concerned by this standard are those used in slaughterhouses. They are fitted with a cutting device and are driven by electric, hydraulic and/or pneumatic energy. The utilized cutting tools are: - circular saws, - splitting tools. Three types of machines are considered (see Figures 1 to 5): - Splitting machines for pork carcasses, type A (splitter), - Splitting machines for pork carcasses, type B (circular saw), - Splitting machines for beef carcasses, type C (circular saw). There are two different operation cycles: - carcasses can be splitted when they are at standstill.(In general they are hanging on a sequence conveyed transport system.); - carcasses can also be splitted during their continuous movement by conveyor. In this case the movement of the tool is synchronized with that of the carcass. When the split is finished, the cutting tool returns automatically to its initial position. The machines run automatically. Under normal operating conditions there is no manual intervention.

Committee
MCE/3/5
DevelopmentNote
Supersedes 05/30130673 DC. (01/2009)
DocumentType
Standard
Pages
42
PublisherName
British Standards Institution
Status
Current
Supersedes

Standards Relationship
EN 15166:2008 Identical

EN ISO 4287:1998/A1:2009 GEOMETRICAL PRODUCT SPECIFICATIONS (GPS) - SURFACE TEXTURE: PROFILE METHOD - TERMS, DEFINITIONS AND SURFACE TEXTURE PARAMETERS
EN ISO 11204:2010 Acoustics - Noise emitted by machinery and equipment - Determination of emission sound pressure levels at a work station and at other specified positions applying accurate environmental corrections (ISO 11204:2010)
EN 894-3:2000+A1:2008 Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 3: Control actuators
EN 982:1996+A1:2008 Safety of machinery - Safety requirements for fluid power systems and their components - Hydraulics
ISO 4871:1996 Acoustics — Declaration and verification of noise emission values of machinery and equipment
ISO 4287:1997 Geometrical Product Specifications (GPS) — Surface texture: Profile method — Terms, definitions and surface texture parameters
ISO 3744:2010 Acoustics Determination of sound power levels and sound energy levels of noise sources using sound pressure Engineering methods for an essentially free field over a reflecting plane
EN 1088:1995+A2:2008 Safety of machinery - Interlocking devices associated with guards - Principles for design and selection
ISO/TR 11688-1:1995 Acoustics Recommended practice for the design of low-noise machinery and equipment Part 1: Planning
EN 894-2:1997+A1:2008 Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 2: Displays
ISO 13732-1:2006 Ergonomics of the thermal environment — Methods for the assessment of human responses to contact with surfaces — Part 1: Hot surfaces
EN ISO 14121-1:2007 Safety of machinery - Risk assessment - Part 1: Principles (ISO 14121-1:2007)
IEC 60204-1:2016 Safety of machinery - Electrical equipment of machines - Part 1: General requirements
EN ISO 13850:2015 Safety of machinery - Emergency stop function - Principles for design (ISO 13850:2015)
EN 1005-1:2001+A1:2008 Safety of machinery - Human physical performance - Part 1: Terms and definitions
EN 1005-2:2003+A1:2008 Safety of machinery - Human physical performance - Part 2: Manual handling of machinery and component parts of machinery
EN 614-1:2006+A1:2009 Safety of machinery - Ergonomic design principles - Part 1: Terminology and general principles
EN ISO 13857:2008 Safety of machinery - Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008)
ISO 14121-1:2007 Safety of machinery Risk assessment Part 1: Principles
EN ISO 13732-1:2008 Ergonomics of the thermal environment - Methods for the assessment of human responses to contact with surfaces - Part 1: Hot surfaces (ISO 13732-1:2006)
EN 1672-2:2005+A1:2009 Food processing machinery - Basic concepts - Part 2: Hygiene requirements
EN ISO 12100-1:2003/A1:2009 SAFETY OF MACHINERY - BASIC CONCEPTS, GENERAL PRINCIPLES FOR DESIGN - PART 1: BASIC TERMINOLOGY, METHODOLOGY
EN 61496-1:2013/AC:2015 SAFETY OF MACHINERY - ELECTRO-SENSITIVE PROTECTIVE EQUIPMENT - PART 1: GENERAL REQUIREMENTS AND TESTS (IEC 61496-1:2012)
IEC 60529:1989+AMD1:1999+AMD2:2013 CSV Degrees of protection provided by enclosures (IP Code)
EN ISO 3744:2010 Acoustics - Determination of sound power levels and sound energy levels of noise sources using sound pressure - Engineering methods for an essentially free field over a reflecting plane (ISO 3744:2010)
EN 953:1997+A1:2009 Safety of machinery - Guards - General requirements for the design and construction of fixed and movable guards
ISO 12100-2:2003 Safety of machinery Basic concepts, general principles for design Part 2: Technical principles
ISO 13857:2008 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs
EN ISO 12100-2:2003/A1:2009 SAFETY OF MACHINERY - BASIC CONCEPTS, GENERAL PRINCIPLES FOR DESIGN - PART 2: TECHNICAL PRINCIPLES
IEC 61496-1:2012 Safety of machinery - Electro-sensitive protective equipment - Part 1: General requirements and tests
EN 983:1996+A1:2008 Safety of machinery - Safety requirements for fluid power systems and their components - Pneumatics
ISO 12100-1:2003 Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology
EN ISO 13849-1:2015 Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design (ISO 13849-1:2015)
ISO 13850:2015 Safety of machinery Emergency stop function Principles for design
EN ISO 4871:2009 Acoustics - Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996)
IEC 61310-1:2007 Safety of machinery - Indication, marking and actuation - Part 1: Requirements for visual, acoustic and tactile signals
EN 1005-3:2002+A1:2008 Safety of machinery - Human physical performance - Part 3: Recommended force limits for machinery operation
EN 60529:1991/AC:2016-12 DEGREES OF PROTECTION PROVIDED BY ENCLOSURES (IP CODE) (IEC 60529 EDITION 2.2 CORRIGENDUM 2:2015)
1998/37/EC : 1998 DIRECTIVE 98/37/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL OF 22 JUNE 1998 ON THE APPROXIMATION OF THE LAWS OF THE MEMBER STATES RELATING TO MACHINERY
EN ISO 11688-1:2009 Acoustics - Recommended practice for the design of low-noise machinery and equipment - Part 1: Planning (ISO/TR 11688-1:1995)
ISO 13849-1:2015 Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design
EN 61310-1:2008 Safety of machinery - Indication, marking and actuation - Part 1: Requirements for visual, acoustic and tactile signals
ISO 11204:2010 Acoustics Noise emitted by machinery and equipment Determination of emission sound pressure levels at a work station and at other specified positions applying accurate environmental corrections
EN 60204-1 : 2006 COR 2010 SAFETY OF MACHINERY - ELECTRICAL EQUIPMENT OF MACHINES - PART 1: GENERAL REQUIREMENTS
EN 894-1:1997+A1:2008 Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 1: General principles for human interactions with displays and control actuators

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