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EN 489:2009

Superseded

Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

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superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

District heating pipes - Preinsulated bonded pipe systems for directly buried hot water networks - Joint assembly for steel service pipes, polyurethane thermal insulation and outer casing of polyethylene

Superseded date

03-26-2022

Published date

03-11-2009

Foreword
Introduction
1 Scope
2 Normative references
3 Terms and definitions
4 Requirements
  4.1 General requirements
      4.1.1 General requirements for the joint
      4.1.2 Installation of the joint
      4.1.3 Competence of the welder and fitter
      4.1.4 Expected thermal life and long term temperature
            resistance
      4.1.5 Steel service pipe weld
      4.1.6 Polyurethane rigid foam insulation (PUR)
      4.1.7 Joint casing
  4.2 Type test requirements
      4.2.1 Water tightness
      4.2.2 Soil stress test
      4.2.3 Polyurethane rigid foam insulation (PUR) properties
      4.2.4 Weld joint stress crack resistance
  4.3 Installation instructions
      4.3.1 General
      4.3.2 Work environment
      4.3.3 Cleaning
      4.3.4 Surveillance system
      4.3.5 Steel site weld
      4.3.6 Joint casing
      4.3.7 Joint insulation
5 Methods for type tests
  5.1 Soil stress test
  5.2 Water impermeability test
  5.3 Weld joint stress crack resistance test
  5.4 Polyurethane rigid foam insulation (PUR)
      5.4.1 General
      5.4.2 Test specimens
      5.4.3 Sampling
      5.4.4 Ageing resistance
      5.4.5 Cell structure
      5.4.6 Foam density
      5.4.7 Water absorption at elevated temperature
6 Marking
  6.1 General
  6.2 Joint casing
  6.3 Plugs
  6.4 Joint insulation system
Annex A (normative) Fusion welding of steel service pipes on site
      A.1 General
      A.2 Material
      A.3 Welding process
      A.4 Preparation for welding and lining up
      A.5 Qualification of welders
      A.6 Steel weld inspection
          A.6.1 General
          A.6.2 Leak-tightness test with air/gas
          A.6.3 Leak-tightness test with water
          A.6.4 Radiographic examination
          A.6.5 Ultrasonic examination
Annex B (informative) General guidelines for inspection of the
        joint on site
Annex C (informative) Qualification of fitters installing joints
        in preinsulated bonded pipe networks
      C.1 Knowledge and skills
      C.2 Background for training and testing
      C.3 Subjects for training and testing
          C.3.1 General
          C.3.2 Casing of polyethylene (PE)
          C.3.3 Surveillance
          C.3.4 PUR-foam system
          C.3.5 Joint types/jointing systems
          C.3.6 Installation of joints
Bibliography

This European Standard specifies requirements for joints made under field conditions between adjacent preinsulated pipes and/or fittings in district heating networks. The specified general requirements are also valid for field-made T branches, bends, reducers, caps, etc.This European Standard covers jointing of steel service pipes by means of fusion welding, the connecting of casing ends with joint casings and the thermal insulation with poured rigid PUR foam or prefabricated PUR-foam insulation.This European Standard specifies methods for type tests of complete joints and PUR-foam for joints under laboratory conditions.The requirements of this European Standard can also be applied to casing pipe weldings/connections of on site made fittings.The requirements of this European Standard aim to obtain a technical life of the joints of at least 30 years.

Committee
CEN/TC 107
DocumentType
Standard
PublisherName
Comite Europeen de Normalisation
Status
Superseded
SupersededBy

Standards Relationship
UNE-EN 489:2010 Identical
PN EN 489 : 2009 Identical
I.S. EN 489:2009 Identical
NEN EN 489 : 2009 Identical
SN EN 489 : 2009 Identical
DIN EN 489:2009-07 Identical
NBN EN 489 : 2009 Identical
NS EN 489 : 2009 Identical
UNI EN 489 : 2009 Identical
BS EN 489:2009 Identical
NF EN 489 : 2009 Identical
DIN EN 489:2003-05 Identical

14/30294476 DC : 0 BS EN 448 - DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - FITTING ASSEMBLIES OF STEEL SERVICE PIPES, POLYURETHANE THERMAL INSULATION AND OUTER CASING OF POLYETHYLENE
09/30186448 DC : 0 BS EN 13941 - DESIGN AND INSTALLATION OF REINSULATED BONDED PIPE SYSTEMS FOR DISTRICT HEATING
I.S. EN 15632-3:2010 DISTRICT HEATING PIPES - PRE-INSULATED FLEXIBLE PIPE SYSTEMS - PART 3: NON BONDED SYSTEM WITH PLASTIC SERVICE PIPES; REQUIREMENTS AND TEST METHODS
I.S. EN 14419:2009 DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - SURVEILLANCE SYSTEMS
I.S. EN 253:2009 DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - PIPE ASSEMBLY OF STEEL SERVICE PIPE, POLYURETHANE THERMAL INSULATION AND OUTER CASING OF POLYETHYLENE
I.S. EN 448:2015 DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - FITTING ASSEMBLIES OF STEEL SERVICE PIPES, POLYURETHANE THERMAL INSULATION AND OUTER CASING OF POLYETHYLENE
BS EN 14419:2009 District heating pipes. Preinsulated bonded pipe systems for directly buried hot water networks. Surveillance systems
DIN EN 13941:2003-10 DESIGN AND INSTALLATION OF PREINSULATED BONDED PIPE SYSTEMS FOR DIRECT HEATING
07/30160797 DC : 0 BS EN 15632-3 - DISTRICT HEATING PIPES - PRE-INSULATED FLEXIBLE PIPE SYSTEMS - PART 3: NON BONDED PLASTIC SERVICE PIPES - REQUIREMENTS AND TEST METHODS
BS EN 15632-1 : 2009 DISTRICT HEATING PIPES - PRE-INSULATED FLEXIBLE PIPE SYSTEMS - PART 1: CLASSIFICATION, GENERAL REQUIREMENTS AND TEST METHODS
BS EN 15632-3 : 2010 DISTRICT HEATING PIPES - PRE-INSULATED FLEXIBLE PIPE SYSTEMS - PART 3: NON BONDED SYSTEM WITH PLASTIC SERVICE PIPES; REQUIREMENTS AND TEST METHODS
BS EN 253 : 2009 DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - PIPE ASSEMBLY OF STEEL SERVICE PIPE, POLYURETHANE THERMAL INSULATION AND OUTER CASING OF POLYETHYLENE
I.S. EN 13941:2009 DESIGN AND INSTALLATION OF PREINSULATED BONDED PIPE SYSTEMS FOR DISTRICT HEATING
07/30168488 DC : 0 BS EN 253 - DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - PIPE ASSEMBLY OF STEEL SERVICE PIPE, POLYURETHANE THERMAL INSULATION AND OUTER CASING OF POLYETHYLENE
16/30342040 DC : 0 BS EN 13941-2 - DISTRICT HEATING PIPES - DESIGN AND INSTALLATION OF THERMAL INSULATED BONDED SINGLE AND TWIN PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - PART 2: INSTALLATION
PREN 13941 : DRAFT 2009 DESIGN AND INSTALLATION OF REINSULATED BONDED PIPE SYSTEMS FOR DISTRICT HEATING
DIN EN 448:2016-02 DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - FITTING ASSEMBLIES OF STEEL SERVICE PIPES, POLYURETHANE THERMAL INSULATION AND OUTER CASING OF POLYETHYLENE
UNI EN 13941 : 2011 DESIGN AND INSTALLATION OF PREINSULATED BONDED PIPE SYSTEMS FOR DISTRICT HEATING
UNI EN 14419 : 2009 DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - SURVEILLANCE SYSTEMS
02/705050 DC : DRAFT APR 2002 PREN 14419 - DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - SURVEILLANCE SYSTEMS
16/30342037 DC : 0 BS EN 13941-1 - DISTRICT HEATING PIPES - DESIGN AND INSTALLATION OF THERMAL INSULATED BONDED SINGLE AND TWIN PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - PART 1: DESIGN
UNE-EN 15632-1:2010 District heating pipes - Pre-insulated flexible pipe systems - Part 1: Classification, general requirements and test methods
07/30165568 DC : 0 BS EN 448 - DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - FITTING ASSEMBLIES OF STEEL SERVICE PIPES, POLYURETHANE THERMAL INSULATION AND OUTER CASING OF POLYETHYLENE
DIN EN 253:2015-12 DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - PIPE ASSEMBLY OF STEEL SERVICE PIPE, POLYURETHANE THERMAL INSULATION AND OUTER CASING OF POLYETHYLENE
DIN EN 14419 E : 2004 DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - SURVEILLANCE SYSTEMS
BS EN 13941 : 2009 DESIGN AND INSTALLATION OF PREINSULATED BONDED PIPE SYSTEMS FOR DISTRICT HEATING
UNE-EN 448:2017 District heating pipes - Preinsulated bonded pipe systems for directly buried hot water networks - Fitting assemblies of steel service pipes, polyurethane thermal insulation and outer casing of polyethylene
EN 14419:2009 District heating pipes - Preinsulated bonded pipe systems for directly buried hot water networks - Surveillance systems
EN 13941:2009+A1:2010 Design and installation of preinsulated bonded pipe systems for district heating
EN 253:2009+A2:2015 District heating pipes - Preinsulated bonded pipe systems for directly buried hot water networks - Pipe assembly of steel service pipe, polyurethane thermal insulation and outer casing of polyethylene
EN 15632-1:2009+A1:2014 (edition 2) District heating pipes - Pre-insulated flexible pipe systems - Part 1: Classification, general requirements and test methods
EN 15632-3:2010+A1:2014 (edition 2) District heating pipes - Pre-insulated flexible pipe systems - Part 3: Non bonded system with plastic service pipes; requirements and test methods
EN 448:2015 District heating pipes - Preinsulated bonded pipe systems for directly buried hot water networks - Fitting assemblies of steel service pipes, polyurethane thermal insulation and outer casing of polyethylene
DIN EN 15632-3:2015-03 District heating pipes - Pre-insulated flexible pipe systems - Part 3: Non bonded system with plastic service pipes - Requirements and test methods (includes Amendment A1:2014)
DIN EN 15632-1:2015-03 District heating pipes - Pre-insulated flexible pipe systems - Part 1: Classification, general requirements and test methods (includes Amendment A1:2014)
BS EN 448:2015 District heating pipes. Preinsulated bonded pipe systems for directly buried hot water networks. Fitting assemblies of steel service pipes, polyurethane thermal insulation and outer casing of polyethylene
I.S. EN 15632-1:2009 DISTRICT HEATING PIPES - PRE-INSULATED FLEXIBLE PIPE SYSTEMS - PART 1: CLASSIFICATION, GENERAL REQUIREMENTS AND TEST METHODS
DIN EN 14419:2004-03 DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - SURVEILLANCE SYSTEMS

EN 13941:2009+A1:2010 Design and installation of preinsulated bonded pipe systems for district heating
EN ISO 6520-1:2007 Welding and allied processes - Classification of geometric imperfections in metallic materials - Part 1: Fusion welding (ISO 6520-1:2007)
EN 444:1994 Non-destructive testing - General principles for radiographic examination of metallic materials by X- and gamma-rays
EN ISO 5817:2014 Welding - Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded) - Quality levels for imperfections (ISO 5817:2014)
ISO 6520-1:2007 Welding and allied processes Classification of geometric imperfections in metallic materials Part 1: Fusion welding
EN 488:2015 District heating pipes - Preinsulated bonded pipe systems for directly buried hot water networks - Steel valve assembly for steel service pipes, polyurethane thermal insulation and outer casing of polyethylene
ISO 845:2006 Cellular plastics and rubbers — Determination of apparent density
EN ISO 4590:2016 Rigid cellular plastics - Determination of the volume percentage of open cells and of closed cells (ISO 4590:2016)
EN 1714:1997/A2:2003 NON-DESTRUCTIVE TESTING OF WELDS - ULTRASONIC TESTING OF WELDED JOINTS
ISO 4590:2016 Rigid cellular plastics Determination of the volume percentage of open cells and of closed cells
DVS 2202-1:2006-07 Imperfections in thermoplastic welding joints - Features, descriptions, evaluation
EN 448:2015 District heating pipes - Preinsulated bonded pipe systems for directly buried hot water networks - Fitting assemblies of steel service pipes, polyurethane thermal insulation and outer casing of polyethylene
EN ISO 845:2009 Cellular plastics and rubbers - Determination of apparent density (ISO 845:2006)
ISO 5817:2014 Welding — Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded) — Quality levels for imperfections
EN 14419:2009 District heating pipes - Preinsulated bonded pipe systems for directly buried hot water networks - Surveillance systems
EN 583-1:1998/A1:2003 NON-DESTRUCTIVE TESTING - ULTRASONIC EXAMINATION - GENERAL PRINCIPLES
EN 1712:1997/A2:2004 NON-DESTRUCTIVE TESTING OF WELDS - ULTRASONIC TESTING OF WELDED JOINTS - ACCEPTANCE LEVELS
EN 12517-1:2006 Non-destructive testing of welds - Part 1: Evaluation of welded joints in steel, nickel, titanium and their alloys by radiography - Acceptance levels
ISO 15607:2003 Specification and qualification of welding procedures for metallic materials General rules
EN 253:2009+A2:2015 District heating pipes - Preinsulated bonded pipe systems for directly buried hot water networks - Pipe assembly of steel service pipe, polyurethane thermal insulation and outer casing of polyethylene
EN 1435:1997/A2:2003 NON-DESTRUCTIVE TESTING OF WELDS - RADIOGRAPHIC TESTING OF WELDED JOINTS
EN ISO 15607:2003 Specification and qualification of welding procedures for metallic materials - General rules (ISO 15607:2003)
EN 287-1:2011 Qualification test of welders - Fusion welding - Part 1: Steels

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