1 - AS 1418.11-2004 CRANES, HOISTS AND WINCHES - VEHICLE-LOADING CRANES
4 - PREFACE
5 - CONTENTS
6 - SECTION 1 SCOPE AND GENERAL
6 - 1.1 SCOPE
6 - 1.2 APPLICATION
6 - 1.3 REFERENCED DOCUMENTS
7 - 1.4 NEW DESIGNS AND INNOVATIONS
7 - 1.5 DEFINITIONS
7 - 1.5.1 Articulated
7 - 1.5.2 Base
7 - 1.5.3 Boom extension, hydraulic
7 - 1.5.4 Boom extension, manual
7 - 1.5.5 Boom system
7 - 1.5.6 Column
7 - 1.5.7 Control station
7 - 1.5.8 Control system
7 - 1.5.9 Dead loads
7 - 1.5.10 Dynamic pressure
7 - 1.5.11 Gross lifting moment
7 - 1.5.12 Gross slewing moment
7 - 1.5.13 High seat
8 - 1.5.14 Lift curve chart
8 - 1.5.15 Line rupture
8 - 1.5.16 Line rupture valve
8 - 1.5.17 Main relief valve
8 - 1.5.18 Maximum working pressure
8 - 1.5.19 May
8 - 1.5.20 Net lifting moment
8 - 1.5.21 Port relief valve
8 - 1.5.22 Pressure relief valve
8 - 1.5.23 Radius
8 - 1.5.24 Radius, hydraulic
8 - 1.5.25 Raised control station
8 - 1.5.26 Rated capacity indicator
8 - 1.5.27 Rated capacity limiter
8 - 1.5.28 Setting-up functions
8 - 1.5.29 Shall
9 - 1.5.30 Should
9 - 1.5.31 Sink rate
9 - 1.5.32 Stabilizer extension
9 - 1.5.33 Stabilizer leg
9 - 1.5.34 Static foundation
9 - 1.5.35 Timber-handling vehicle-loading crane
9 - 1.5.36 Total lifting moment
9 - 1.6 TERMINOLOGY
11 - SECTION 2 DESIGN REQUIREMENTS
11 - 2.1 STRUCTURAL CALCULATION
11 - 2.1.1 Information to be given in the calculation
11 - 2.1.2 Dynamic factors
12 - 2.1.3 Loads
13 - 2.1.4 Load combinations
16 - 2.1.5 Stress analysis
16 - 2.2 MECHANICAL ARRANGEMENTS
16 - 2.2.1 Stabilizers
16 - 2.2.2 Manual boom extensions
16 - 2.2.3 Securing for transport
17 - 2.3 HYDRAULIC SYSTEM
17 - 2.3.1 General
17 - 2.3.2 Pump
17 - 2.3.3 Hydraulic reservoir
17 - 2.3.4 Pressure-relief valves
17 - 2.3.5 Hoses, tubes and fittings
18 - 2.3.6 Precautions against hydraulic line rupture
18 - 2.3.7 Sink rate for boom system
18 - 2.3.8 Slewing mechanism
18 - 2.3.9 Calculation of hydraulic cylinders
18 - 2.3.10 Additional hydraulic functions
19 - 2.4 LIMITING AND INDICATING DEVICES
19 - 2.4.1 General
20 - 2.4.2 Rated capacity limiter
21 - 2.4.3 Emergency lowering facility
21 - 2.4.4 Rated capacity indicators
21 - 2.4.5 Main relief valve
21 - 2.4.6 Performance limiters
21 - 2.4.7 Audible warning
21 - 2.4.8 Emergency stopping device
22 - 2.4.9 Hoisting limiter
22 - 2.5 CONTROLS
22 - 2.5.1 General
22 - 2.5.2 Symbols
23 - 2.5.3 Layout of bi-directional controls
23 - 2.5.4 High seat controls
23 - 2.6 CONTROL STATIONS
23 - 2.6.1 General
24 - 2.6.2 Raised control stations
25 - 2.7 INSTALLATION/MOUNTING
25 - 2.7.1 General
25 - 2.7.2 Mounting
26 - 2.7.3 Stability
26 - 2.7.4 Electrical systems and related phenomena
26 - 2.8 FITMENT OF ADDITIONAL FUNCTIONS
27 - SECTION 3 VERIFICATION OF THE DESIGN REQUIREMENTS AND MEASURES
27 - 3.1 GENERAL
29 - 3.2 TESTING AND PROCEDURES
29 - 3.2.1 General
29 - 3.2.2 Functional test
29 - 3.2.3 Dynamic test
29 - 3.2.4 Static test
30 - 3.2.5 Stability test
30 - 3.3 RECORD OF TESTING
30 - 3.4 REPAIRS
31 - SECTION 4 MANUALS AND MARKING
31 - 4.1 GENERAL
31 - 4.2 MANUALS
31 - 4.2.1 Provision of manuals
31 - 4.2.2 Information to be included in the installation manual
31 - 4.2.3 Operator's manual
32 - 4.2.4 Maintenance manual
33 - 4.3 SERVICE RECORD
33 - 4.4 PARTS BOOK
33 - 4.5 MARKING
33 - 4.5.1 Manufacturer's plate
33 - 4.5.2 Installer's plate
34 - 4.5.3 Rated capacity charts
35 - 4.5.4 Signs on timber-handling vehicle-loading cranes
37 - APPENDIX A - LIST OF SIGNIFICANT HAZARDS
39 - APPENDIX B - EXAMPLES OF CONFIGURATIONS AND MOUNTINGS
39 - B1 EXAMPLES OF BOOM SYSTEMS
39 - B1.1 Vehicle-loading cranes with straight boom system
39 - B1.2 Vehicle-loading cranes with articulated boom system
40 - B2 EXAMPLES OF VEHICLE-LOADING CRANE MOUNTINGS
43 - APPENDIX C - EXAMPLES OF RAISED CONTROL STATIONS
45 - APPENDIX D - RATED CAPACITY LIMITER
46 - APPENDIX E - EXAMPLES OF MOTIONS THAT INCREASE LOAD MOMENT
47 - APPENDIX F - SYMBOLS FOR WORKING AND SETTING-UP FUNCTIONS
48 - APPENDIX G - CONTROL SYSTEM-HORIZONTAL LAYOUT ORDER
50 - APPENDIX H - CONTROL SYSTEM - PREFERRED VERTICAL LAYOUT FOR CONTROLS OPERATED FROM THE GROUND
52 - APPENDIX I - CONTROL LEVERS FOR HIGH SEATS AND REMOTE CONTROLS
52 - I1 HIGH SEAT CONTROLS
52 - I1.1 Multidirectional (joy stick) controls
52 - I1.2 Bi-directional controls
52 - I2 REMOTE CONTROLS
54 - APPENDIX J - MINIMUM INTERNAL DIMENSIONS FOR CABINS FITTED ON VEHICLE°LOADING CRANES
55 - APPENDIX K - DETERMINATION OF RATED CAPACITY INDICATOR/LIMITER ACCURACY