1 - AS 3584-1991 DIESEL ENGINE SYSTEMS FOR UNDERGROUND COAL MINES
4 - PREFACE
5 - CONTENTS
6 - FOREWORD
7 - SECTION 1 SCOPE AND GENERAL
7 - 1.1 SCOPE
7 - 1.2 APPLICATION
7 - 1.3 REFERENCED DOCUMENTS
7 - 1.4 DEFINITIONS
7 - 1.4.1 Black smoke
7 - 1.4.2 Conditioner minimum flameproof water level
7 - 1.4.3 Conditioner minimum shutdown water level
7 - 1.4.4 Conditioner water seal level
7 - 1.4.5 Diesel engine system
7 - 1.4.6 Engine safety shutdown system
7 - 1.4.7 Flametrap
7 - 1.4.8 Flameproof enclosure
8 - 1.4.9 High idle speed
8 - 1.4.10 Highest exhaust gas entry level
8 - 1.4.11 Informative
8 - 1.4.12 Light metal
8 - 1.4.13 Low idle speed
8 - 1.4.14 Normative
8 - 1.4.15 Opacity
8 - 1.4.16 Pressure determination tests
8 - 1.4.17 Rated power
8 - 1.4.18 Rated speed
8 - 1.4.19 Regulatory authority
8 - 1.4.20 Smoke
8 - 1.4.21 Testing authority
8 - 1.4.22 White-blue smoke
8 - 1.5 MARKING
8 - 1.5.1 Compliance plate
8 - 1.5.2 Engine specification plate
9 - SECTION 2 DESIGN AND CONSTRUCTION REQUIREMENTS
9 - 2.1 ENGINE TYPES
9 - 2.2 MATERIALS
9 - 2.2.1 Light metals
9 - 2.2.2 Non-metallic materials
9 - 2.3 METALLIC FLEXIBLE PIPES
9 - 2.4 ENGINE BREATHER
9 - 2.5 COOLING SYSTEM
9 - 2.6 SURFACE TEMPERATURE
9 - 2.7 ELECTRICAL SYSTEMS
9 - 2.8 FLAMEPROOF JOINTS
9 - 2.8.1 Designation
9 - 2.8.2 Fixed connection
10 - 2.8.3 Open joints
11 - 2.9 AIR INLET SYSTEMS
11 - 2.9.1 General
11 - 2.9.2 Inlet air filters
12 - 2.9.3 Inlet vacuum
12 - 2.10 EXHAUST AND CONDITIONING SYSTEMS
12 - 2.10.1 General
12 - 2.10.2 Water-based conditioning system
12 - 2.10.3 Pipes
12 - 2.10.4 Test monitoring point
12 - 2.10.5 Exhaust emissions
12 - 2.11 ENGINE SHUTDOWN
12 - 2.11.1 Automatic safety shutdown system
13 - 2.11.2 Manual fuel shut-off valve
13 - 2.11.3 Sensing devices
13 - 2.11.4 Engine restart
13 - 2.12 FUEL SYSTEM
13 - 2.12.1 Fuel injection pump
13 - 2.12.2 Fuel injectors
13 - 2.12.3 High pressure fuel lines
13 - 2.12.4 Low pressure fuel lines
13 - 2.13 CONDITION MONITORING
13 - 2.14 ENGINE ATTACHMENTS
13 - 2.14.1 Compressors
13 - 2.14.2 Starting aids
14 - 2.14.3 Alternators and generators
14 - 2.14.4 Wedge rope pulleys
15 - SECTION 3 TESTING
15 - 3.1 TYPE TESTING
15 - 3.1.1 Diesel engine system
15 - 3.1.2 Inlet, exhaust, and conditioning systems
15 - 3.2 TESTS OF MODIFIED COMPONENTS
15 - 3.3 ROUTINE TESTS
16 - SECTION 4 DOCUMENTATION
16 - 4.1 MANUFACTURER TO TESTING AUTHORITY
16 - 4.1.1 Documentation to be supplied
16 - 4.1.2 General arrangement drawing
16 - 4.1.3 Specifications
16 - 4.1.4 Engine settings
16 - 4.1.5 Cooling system
16 - 4.1.6 Addi tional drawings
16 - 4.1.7 Fuel injector
16 - 4.2 TESTING AUTHORITY TO DIESEL ENGINE SYSTEM SUPPLIER
17 - 4.3 DIESEL ENGINE SYSTEM SUPPLIER TO THE PURCHASER
18 - APPENDIX A - EXPLOSION TESTING OF DIESEL ENGINE COMPONENTS
18 - A1 SCOPE
18 - A2 APPLICATION
18 - A3 PRINCIPLE
18 - A4 REAGENTS AND MATERIALS
18 - A5 APPARATUS
18 - A6 PROCEDURE
18 - A6.1 Pressure determination tests
19 - A6.2 Flameproof tests
20 - A7 TEST REPORT
23 - APPENDIX B - IMPACT TESTS ON COATED LIGHT ALLOY PARTS
23 - B1 SCOPE
23 - B2 PRINCIPLE
23 - B3 MATERIALS.
23 - B3.1 Methane supply-technical grade
23 - B3.2 Test plate or test weight
23 - B4 APPARATUS
23 - B5 SAMPLE PREPARATION
23 - B6 PROCEDURE
23 - B6.1 Method
23 - B6.2 Impact area
23 - B6.3 Number of tests
23 - B7 TEST REPORT
24 - APPENDIX C - DYNAMOMETER TESTING OF DIESEL ENGINE SYSTEMS
24 - C1 SCOPE
24 - C2 PRINCIPLE
24 - C3 MATERIALS
24 - C3.1 Methane supply
24 - C3.2 Fuel suppl y
24 - C4 APPARATUS
24 - C5 PROCEDURE
24 - C5.1 Engine running
25 - C5.2 Engine safety shutdown tests
25 - C6 TEST REPORT
26 - APPENDIX D - HYDROSTATIC TESTING OF DIESEL ENGINE COMPONENTS
26 - D1 SCOPE
26 - D2 PRINCIPLE
26 - D3 APPARATUS
26 - D4 PROCEDURE
26 - D4.1 Inlet system
26 - D4.2 Exhaust system
26 - D4.3 Water-based conditioner body
26 - D5 TEST REPORT
27 - APPENDIX E - TEST RECORD SHEETS
27 - E1 SCOPE
32 - APPENDIX F - SPECIFICATION OF GAS ANALYSIS INSTRUMENTS
32 - F1 SCOPE
32 - F2 SPECIFICATION
32 - F3 INTERFERENCE
33 - APPENDIX G - SMOKE MEASUREMENT GUIDELINES
33 - G1 SCOPE
33 - G2 PRINCIPLE
33 - G3 APPARATUS
33 - G4 PROCEDURE
33 - G4.1 General
33 - G4.2 Engine load condition
33 - G5 CALCULATIONS
34 - G6 TEST REPORT