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AS 3894.2-2002

Current
Current

The latest, up-to-date edition.

Site testing of protective coatings Non-conductive coatings - Continuity testing - Wet sponge method
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Language(s)

English

Published date

06-07-2002

1 - AS 3894.2-2002 SITE TESTING OF PROTECTIVE COATINGS - NON-CONDUCTIVE COATINGS-CONTINUITY TESTING-WET SPONGE METHOD
1 - PREFACE
1 - CONTENTS
2 - METHOD
2 - 1 SCOPE
2 - 2 REFERENCED DOCUMENTS
2 - 3 DEFINITIONS
3 - 3.1 Coating
3 - 3.2 Continuity
3 - 3.3 Defect
3 - 3.4 Holiday
3 - 3.5 Pinhole
3 - 4 PRINCIPLE
3 - 5 MATERIALS AND REAGENTS
3 - 5.1 Cleaning solutions/agents
3 - 5.2 Marker
3 - 5.3 Wetting solution
3 - 6 APPARATUS
3 - 6.1 Extra-low-voltage wet sponge holiday detector
4 - 6.2 Thermometer
4 - 6.3 Dewpoint apparatus
4 - 6.4 Resistors
4 - 7 ELECTRICAL SAFETY
4 - 8 CALIBRATION
4 - 9 TESTING CONDITIONS
4 - 9.1 Field testing
4 - 9.2 Laboratory testing
4 - 10 PRELIMINARY INSPECTION OF TEST ITEM
4 - 11 FIELD CHECKING OF TEST EQUIPMENT
5 - 12 PROCEDURE
5 - 13 REPORT
7 - APPENDIX A - A SAMPLE REPORT FORM FOR CONTINUITY TESTING

This Standard provides a practical test method for the on-site determination of the presence of pinholes, holidays, cracks and other discontinuities that penetrate to the substrate in a non-conductive, protective thin film coating of less than 250 µm thickness, or where metal particles protrude through the coating. This Standard is applicable to coated metal items, equipment or structures that may be subjected to long-term burial or immersion, are in continuous contact with a moist, chemically aggressive environment, and require a greater degree of protection than is normally necessary for items exposed to the atmosphere.

This Standard provides a practical test method for the on-site determination of the presence of pinholes, holidays, cracks and other discontinuities that penetrate to the substrate in a non-conductive, protective thin film coating of less than 250 mm thickness, or where metal particles protrude through the coating (see Note 1).This test will not detect areas of low film thickness or inclusions in the coating. For a test method that accurately detects areas of low film thickness or inclusions, see AS/NZS 3894.1.This Standard is applicable to coated metal items, equipment or structures that may be subjected to long-term burial or immersion, are in continuous contact with a moist, chemically aggressive environment, and require a greater degree of protection than is normally necessary for items exposed to the atmosphere. Examples of such items include structural steel, pipelines, storage vessels, bridges and mobile/transportable containers. The Standard is not intended to apply to coating types incorporating components that conduct an electric current, such as zinc dust and aluminium flakes. The method is confined to measuring instruments that provide a maximum voltage of 90 V d.c.Although it may be used in the laboratory for inspecting panels and relatively small test items, the method is intended for use in the field (see also Clause 9).NOTES: 1 Where coatings are greater than 150 mm thick, an alternative method such as the high voltage (brush) method may be used.2 This test is not recommended for use on intermediate coats of a multicoat system, as intercoat adhesion may be affected.

Committee
CH-003
DocumentType
Standard
ISBN
0 7337 4477 X
Pages
6
ProductNote
PublisherName
Standards Australia
Status
Current
Supersedes

First published as AS 3894.2-1991.Second edition 2002.Reconfirmed 2013. Originated as AS 3894.2-1991. Second edition 2002.

AS/NZS 3108:1994 Approval and test specification - Particular requirements for isolating transformers and safety isolating transformers
AS/NZS 3894.6:1996 Site testing of protective coatings Determination of residual contaminants
AS 2243.7-1991 Safety in laboratories - Electrical aspects
AS/NZS 3100:1997 Approval and test specification - General requirements for electrical equipment
AS/NZS 1580.101.5:1999 Paints and related materials - Methods of test Conditions of test - Temperature and humidity control (Reconfirmed 2013)
AS/NZS 2310:1995 Glossary of paint and painting terms
AS/NZS 2310:2002 Glossary of paint and painting terms (Reconfirmed 2016)
AS 3894.6-2002 Site testing of protective coatings Determination of residual contaminants (Reconfirmed 2013)
AS 3894.1-2002 Site testing of protective coatings Non-conductive coatings - Continuity testing - High voltage (brush) method (Reconfirmed 2013)
AS/NZS 3100:2002 Approval and test specification - General requirements for electrical equipment

AS/NZS 2310:2002 Glossary of paint and painting terms (Reconfirmed 2016)
AS/NZS 2312:2002 Guide to the protection of structural steel against atmospheric corrosion by the use of protective coatings
AS/NZS 3788:2006 Pressure equipment - In-service inspection (Reconfirmed 2017)

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