BS EN ISO 2063-2:2017
Current
The latest, up-to-date edition.
Hardcopy , PDF
English
10-23-2017
Foreword
1 Scope
2 Normative references
3 Terms and definitions
4 Requirements for the manufacturer
5 Quality assurance measures for the manufacturer
6 Manufacturing of thermal-sprayed coatings
7 Tests - Test procedures
8 Health and safety and environment protection
9 Additional requirements for working on-site
10 Execution of spray works on-site in the case of planned
maintenance of a service operated coating
11 Tests - Test procedures
12 Documentation of the procedure and tests in the case
of maintenance
13 Health and safety and environment protection on-site
Annex A (normative) - Adhesion testing using the pull-off test
in accordance with ISO 4624
Annex B (informative) - Documentation of the applied
maintenance procedure, the thermal spray procedure
and test results in the case of a planned maintenance
Annex C (informative) - Documentation of the applied
thermal spray procedure and test results in the case
of a new manufacturing
Annex D (informative) - Test certificate for job reference
qualification for thermal sprayers working on-site in
accordance with ISO 2063-2
Annex E (informative) - Test specimens - Spray positions
Annex F (informative) - Assessment of the coatability
Annex G (informative) - Bend test and its execution
Annex H (informative) - Additional information for surface
preparation
Annex I (informative) - Further details for sealing
Annex J (informative) - Further instructions for safety and
activities on-site
Annex K (informative) - Repair procedures of service loaded
coatings and recommended repair procedures
Bibliography
Gives requirements for corrosion protection of steel structures, components or parts, which are coated by thermal spraying of zinc, aluminium or their alloys.
This document specifies requirements for corrosion protection of steel structures, components or parts, which are coated by thermal spraying of zinc, aluminium or their alloys.
This document specifies requirements for coating manufacturers of surface preparation, thermal spraying, testing and post treatments, e.g. sealing of the coating. This document applies to metallic corrosion protection coatings in the case of new fabrication in the workshop, as well as on-site and for repair on-site after assembly.
Requirements for coating thickness, minimum adhesive strength and surface conditions, specified in a coating specification, are given.
Recommendations are given for suitable process steps and quality assurance measures for new production and maintenance and for supervising of corrosion protection works.
This document covers the application of thermal-sprayed zinc, aluminium and their alloys for protection against corrosion in the temperature range between –50°C to +200°C. Heat-resistant protective coatings of aluminium are covered by ISO17834 and are not in the scope of this document.
This document specifies requirements for the equipment, the working place and the qualification of the spray and testing personnel.
NOTE ISO2063‑1:2017 is addressed to the designer and to the planning engineer of corrosion protection system.
| Committee |
STI/40
|
| DevelopmentNote |
Together with BS EN ISO 2063-1, it Supersedes BS EN ISO 2063. (10/2017)
|
| DocumentType |
Standard
|
| Pages |
48
|
| PublisherName |
British Standards Institution
|
| Status |
Current
|
| Supersedes |
| Standards | Relationship |
| EN ISO 2063-2:2017 | Identical |
| ISO 2063-2:2017 | Identical |
| ISO 19840:2012 | Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Measurement of, and acceptance criteria for, the thickness of dry films on rough surfaces |
| ISO 14917:2017 | Thermal spraying — Terminology, classification |
| ISO 8502-3:2017 | Preparation of steel substrates before application of paints and related products — Tests for the assessment of surface cleanliness — Part 3: Assessment of dust on steel surfaces prepared for painting (pressure-sensitive tape method) |
| ISO 8502-4:2017 | Preparation of steel substrates before application of paints and related products — Tests for the assessment of surface cleanliness — Part 4: Guidance on the estimation of the probability of condensation prior to paint application |
| ISO 8501-1:2007 | Preparation of steel substrates before application of paints and related products — Visual assessment of surface cleanliness — Part 1: Rust grades and preparation grades of uncoated steel substrates and of steel substrates after overall removal of previous coatings |
| ISO 12944-6:1998 | Paints and varnishes Corrosion protection of steel structures by protective paint systems Part 6: Laboratory performance test methods |
| ISO 12679:2011 | Thermal spraying Recommendations for thermal spraying |
| ISO 14232:2000 | Thermal spraying Powders Composition and technical supply conditions |
| EN 1395-3:2007 | Thermal spraying - Acceptance inspection of thermal spraying equipment - Part 3: Arc spraying |
| ISO 14713-1:2017 | Zinc coatings — Guidelines and recommendations for the protection against corrosion of iron and steel in structures — Part 1: General principles of design and corrosion resistance |
| ISO 8503-2:2012 | Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 2: Method for the grading of surface profile of abrasive blast-cleaned steel — Comparator procedure |
| ISO 12944-5:2007 | Paints and varnishes Corrosion protection of steel structures by protective paint systems Part 5: Protective paint systems |
| EN 1395-1:2007 | Thermal spraying - Acceptance inspection of thermal spraying equipment - Part 1: General requirements |
| ISO 17834:2003 | Thermal spraying Coatings for protection against corrosion and oxidation at elevated temperatures |
| CEN/TR 15339-5:2014 | Thermal spraying - Safety requirements for thermal spraying equipment - Part 5: Powder and wire feed units |
| ISO 11126-4:1993 | Preparation of steel substrates before application of paints and related products Specifications for non-metallic blast-cleaning abrasives Part 4: Coal furnace slag |
| ISO 8503-3:2012 | Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 3: Method for the calibration of ISO surface profile comparators and for the determination of surface profile — Focusing microscope procedure |
| ISO 1463:2003 | Metallic and oxide coatings Measurement of coating thickness Microscopical method |
| CEN/TR 15339-4:2014 | Thermal spraying - Safety requirements for thermal spraying equipment - Part 4: Gas and liquid fuel supply |
| ISO 8501-3:2006 | Preparation of steel substrates before application of paints and related products — Visual assessment of surface cleanliness — Part 3: Preparation grades of welds, edges and other areas with surface imperfections |
| ISO 14918:1998 | Thermal spraying Approval testing of thermal sprayers |
| CEN/TR 15339-1:2014 | Thermal spraying - Safety requirements for thermal spraying equipment - Part 1: General requirements |
| EN 15339-2:2007 | Thermal spraying - Safety requirements for thermal spraying equipment - Part 2: Gas control units |
| EN 15520:2007 | Thermal spraying - Recommendations for constructional design of components with thermally sprayed coatings |
| ASTM D 610 : 2008 | Standard Practice for Evaluating Degree of Rusting on Painted Steel Surfaces |
| ISO 11126-10:2017 | Preparation of steel substrates before application of paints and related products — Specifications for non-metallic blast-cleaning abrasives — Part 10: Almandite garnet |
| ISO 14916:2017 | Thermal spraying — Determination of tensile adhesive strength |
| ISO 4624:2016 | Paints and varnishes — Pull-off test for adhesion |
| ISO 12944-2:2017 | Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 2: Classification of environments |
| ISO 12944-1:2017 | Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 1: General introduction |
| EN 1395-6:2007 | Thermal spraying - Acceptance inspection of thermal spraying equipment - Part 6: Manipulator systems |
| ISO 8044:2015 | Corrosion of metals and alloys Basic terms and definitions |
| ISO 11126-3:1993 | Preparation of steel substrates before application of paints and related products Specifications for non-metallic blast-cleaning abrasives Part 3: Copper refinery slag |
| EN 1395-7:2007 | Thermal spraying - Acceptance inspection of thermal spraying equipment - Part 7: Powder feed systems |
| ISO 11124-2:1993 | Preparation of steel substrates before application of paints and related products Specifications for metallic blast-cleaning abrasives Part 2: Chilled-iron grit |
| ISO 12944-4:2017 | Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 4: Types of surface and surface preparation |
| ISO 14923:2003 | Thermal spraying Characterization and testing of thermally sprayed coatings |
| ISO 8501-2:1994 | Preparation of steel substrates before application of paints and related products Visual assessment of surface cleanliness Part 2: Preparation grades of previously coated steel substrates after localized removal of previous coatings |
| ISO 2178:2016 | Non-magnetic coatings on magnetic substrates Measurement of coating thickness Magnetic method |
| ISO 12944-3:2017 | Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 3: Design considerations |
| ISO 12690:2010 | Metallic and other inorganic coatings Thermal spray coordination Tasks and responsibilities |
| ISO 8503-1:2012 | Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 1: Specifications and definitions for ISO surface profile comparators for the assessment of abrasive blast-cleaned surfaces |
| EN 13507:2010 | Thermal spraying - Pre-treatment of surfaces of metallic parts and components for thermal spraying |
| ISO 12671:2012 | Thermal spraying - Thermally sprayed coatings - Symbolic representation on drawings |
| ISO 8503-4:2012 | Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 4: Method for the calibration of ISO surface profile comparators and for the determination of surface profile — Stylus instrument procedure |
| ISO 14922-1:1999 | Thermal spraying Quality requirements of thermally sprayed structures Part 1: Guidance for selection and use |
| ISO 2063-1:2017 | Thermal spraying Zinc, aluminium and their alloys Part 1: Design considerations and quality requirements for corrosion protection systems |
| ISO 14919:2015 | Thermal spraying — Wires, rods and cords for flame and arc spraying — Classification — Technical supply conditions |
| EN 15648:2009 | Thermal spraying - Component related procedure qualification |
| CEN/TR 15339-6:2014 | Thermal spraying - Safety requirements for thermal spraying equipment - Part 6: Spray booth, Handling system, Dust collection, Exhaust system, Filter |
| CEN/TR 15339-3:2014 | Thermal spraying - Safety requirements for thermal spraying equipment - Part 3: Torches for thermal spraying and their connection and supply units |
| ISO 2064:1996 | Metallic and other inorganic coatings — Definitions and conventions concerning the measurement of thickness |
| EN 1395-2:2007 | Thermal spraying - Acceptance inspection of thermal spraying equipment - Part 2: Flame spraying including HVOF |
| ISO 12944-7:2017 | Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 7: Execution and supervision of paint work |
| ISO 8503-5:2017 | Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 5: Replica tape method for the determination of the surface profile |
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