DEFSTAN 00-41/3(1993) : 1993
Withdrawn
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Hardcopy , PDF
11-21-2006
English
01-01-1993
Preface
Section One. General
1.0 Introduction
1.1 Scope
1.2 Warning
1.3 Related Documents
1.4 Definitions
Section Two. Integration of R&M in Design
2.0 Introduction to Reliability and Maintainability Design
Philosophy
2.1 Reliability and Maintainability Design Philosophy Scope
2.2 General Considerations
2.3 Operational Effectiveness
2.4 Supportability
2.5 Costs of Support
2.6 Spare
Section Three. R&M Programme Plans
3.0 Introduction to R&M Programme Plans
3.1 Scope of R&M Programme Plans
3.2 The R&M Programme Plan
3.3 Guidance on the Application of R&M Tasks
3.4 Spare
Section Four. Monitor/Control of Subcontractors/Suppliers
4.0 Introduction to Monitor/Control of Subcontractors/Suppliers
4.1 Scope of Monitor/Control: Subcontractors/Suppliers
4.2 General
4.3 Spare
Section Five. Integration of Purchaser Supplied Equipment (PSE)
5.0 Introduction to Integration of Purchaser Supplied Equipment
5.1 Scope of Integration of Purchaser Supplied Equipment (PSE)
5.2 Options
5.3 Contractual Responsibility
5.4 Effect and Integration
5.5 Spare
Section Six. Design Reviews
6.0 Introduction to Design Reviews
6.1 Spare
Section Seven. Analysis of the Operating and Environmental Conditions
7.0 Introduction to Analysis
7.1 Environmental Design Scope
7.2 Duty Cycles
7.3 Environmental Conditions
7.4 Effects of Testing, Storage, Shelf Life, Packaging,
Transportation, Handling and Maintenance
7.5 Spare
Section Eight. Reliability Design Criteria
8.0 Introduction to Reliability Design Criteria
8.1 Scope of Reliability Design Criteria
8.2 Definition of Design Criteria
8.3 Description of Design Criteria
8.4 Implementation of Design Criteria
8.5 Spare
Section Nine. Maintainability Design Criteria
9.0 Introduction to Maintainability Design Criteria
9.1 Scope of Maintainability Design Criteria
9.2 Definition of Design Criteria
9.3 Description of Design Criteria
9.4 Implementation of Design Criteria
9.5 Spare
Section Ten. R&M Trade-Off Studies
10.0 Introduction to Trade-Off Studies
10.1 Scope of Trade-Off Studies
10.2 Analysis
10.3 Results and Presentation
10.4 Spare
Section Eleven. Parts and Materials Reliability
11.0 Introduction to Parts and Materials Reliability
11.1 Scope of Parts and Materials Reliability
11.2 Parts and Materials Reliability Aims
11.3 Parts and Materials Selection
11.4 Spare
Section Twelve. R&M Modelling
12.0 Introduction to R&M Modelling
12.1 Modelling Scope
12.2 Modelling Activities
12.3 Reliability Modelling Using Reliability Block Diagrams (RBDs)
12.4 Maintainability Modelling
12.5 Analytic and Simulation Techniques
12.6 Availability Modelling
12.7 Spare
Section Thirteen. R&M Apportionment
13.0 Introduction to R&M Apportionments
13.1 Apportionment Scope
13.2 System Apportionment Process
13.3 Derivation of Reliability Values
13.4 Derivation of Maintainability Values
13.5 Apportionment Refinement
13.6 Presentation and Updating of the Apportionment
13.7 Realism, Criticality and Risk
13.8 Spare
Section Fourteen. R&M Predictions
14.0 Introduction to R&M Predictions
14.1 R&M Predictions Scope
14.2 Purpose and Limitations of R&M Predictions
14.3 Reliability Prediction Methods
14.4 Software Reliability Prediction
14.5 Maintainability Prediction
14.6 Reliability Prediction Report
14.7 Spare
Section Fifteen. R&M Failure Modes Effects (and Criticality)
Analysis (FMEA/FMECA)
15.0 Introduction to FMEA/FMECA
15.1 FMEA/FMECA Scope
15.2 Benefits and Limitations
15.3 Uses
15.4 Procedure
15.5 Design Action
15.6 FMECA Report
15.7 Maintainability Aspects of FMEA and FMECA
15.8 Use of Computers in FMECA
15.9 Spare
Section Sixteen. Fault Tree Analysis (FTA)
16.0 Introduction to Fault Tree Analysis
16.1 Scope of FTA
16.2 Benefits and Limitations
16.3 Analysis
16.4 Minimum Cuts
16.5 Computer Support
16.6 Relationship with FMEA
16.7 Results and Presentation
16.8 Spare
Section Seventeen. Sneak Analysis
17.0 Introduction to Sneak Analysis
17.1 Scope of Sneak Analysis
17.2 Method
17.3 Spare
Section Eighteen. Software
18.0 Introduction to Software Considerations
18.1 Scope of Software Considerations
18.2 General
18.3 Maintenance
18.4 Related Publications and Standards
18.5 Spare
Section Nineteen. Human Impact on R&M
19.0 Introduction to Human Impact on R&M
19.1 Scope of Human Impact on R&M
19.2 General
19.3 Maintainability
19.4 Spare
Section Twenty. Derating
20.0 Introduction to Derating
20.1 Scope
20.2 Electronic Components
20.3 Mechanical Components
20.4 Compliance Analysis
20.5 Stress Analysis Report
20.6 Spare
Section Twenty-One. Critical Items
21.0 Introduction to Critical Items
21.1 Scope of Critical Items
21.2 Purpose of R&M Critical Items Management
21.3 Criteria
21.4 Procedure
21.5 Spare
Section Twenty-Two. Life Limited Items
22.0 Introduction to Life Limited Items
22.1 Scope of Life Limited Items
22.2 Use of Life Limited Items
22.3 Determination of Expected Life
22.4 Determination of Planned Replacement Intervals
22.5 Condition Monitoring
22.6 Spare
Section Twenty-Three. R&M and Integrated Logistic Support
23.0 Introduction to Maintainability in Logistic Support
23.1 Scope of Maintainability in Logistic Support
23.2 Maintainability Analysis Procedure
23.3 Maintainability Models
23.4 Maintainability in Logistic Support
23.5 Maintenance Organization
23.6 Logistic Support
23.7 Reliability Centred Maintenance
23.8 Spare
Section Twenty-Four. Data Classification
24.0 Introduction to Data Classification
24.1 Scope of Data Classification
24.2 Cause
24.3 Significance
24.4 Frequency
24.5 Chargeability
24.6 Spare
Section Twenty-Five. Data Reporting, Analysis and Corrective
Action System (DRACAS)
25.0 Introduction to DRACAS
25.1 Failure Reporting, Analysis and Corrective Action System
(FRACAS)
25.2 Spare
Section Twenty-Six. Reliability Growth Test (RGT)
26.0 Introduction to RGT
26.1 Scope of RGT
26.2 RGT Relationships with Other Testing
26.3 Procedure for RGT
26.4 Test Requirements
26.5 Variability of Test Items
26.6 Test Duration
26.7 Test Facilities and Support
26.8 Test Programme Documentation
26.9 Test Procedure
26.10 Reliability Growth Test Specifications
26.11 Reliability Growth Test Monitoring
26.12 RGT Analysis
26.13 Statistically Designed Experiments
26.14 Spare
Section Twenty-Seven. R&M Qualification Test Programme
27.0 Introduction to Qualification Test Programme
27.1 Scope of Qualification Test Programme
27.2 Principles of Reliability Qualification Tests (RQT)
27.3 Requirements for RQT
27.4 Use of Standard Test Plans
27.5 Maintainability Qualification Tests (MQT)
27.6 Maintainability Qualification Demonstration
27.7 Maintainability Aspects of In-Service R&M
27.8 Spare
Section Twenty-Eight. Environmental Stress Screening (ESS)
28.0 Introduction to Environmental Stress Screening (ESS)
28.1 Scope of ESS
28.2 Purpose of ESS
28.3 Benefits of ESS
28.4 Screening Techniques
28.5 Equipment Screening Levels
28.6 ESS Tailoring
Section Twenty-Nine. Production Reliability Acceptance Test (PRAT)
29.0 Introduction to Production Reliability Acceptance Test (PRAT)
29.1 Scope of PRAT
29.2 Planning and Managing PRAT
29.3 Purpose of PRAT
29.4 PRAT Philosophy
29.5 Statistical Risk
29.6 Sampling Methods
29.7 Spare
Section Thirty. In-Service R&M
30.0 Introduction to In-Service R&M
30.1 Scope of In-Service R&M
30.2 Objectives of In-Service R&M
30.3 Procedure
30.4 Reports and Recommendations
30.5 R&M Improvements
30.6 Spare
Section Thirty-One. Design Checklists
31.0 Introduction to Design Checklists
31.1 Scope of Design Checklists
31.2 General
31.3 Format and Content
31.4 Preparation
31.5 Examples
31.6 Spare
Table 31-1 Examples of General Reliability Checklist Questions
Table 31-2 Examples of Electronic and Electrical Reliability
Checklist Questions
Table 31-3 Examples of Mechanical Design Reliability Checklist
Questions
Table 31-4 Examples of Explosive and Propulsive System Reliability
Checklist Questions
Table 31-5 Examples of Software Reliability Checklist Questions
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