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IEC 61238-1:2003

Superseded
Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

Compression and mechanical connectors for power cables for rated voltages up to 30 kV (Um = 36 kV) - Part 1: Test methods and requirements
Available format(s)

Hardcopy , PDF , PDF 3 Users , PDF 5 Users , PDF 9 Users

Superseded date

05-08-2018

Language(s)

English - French, Spanish, Castilian

Published date

05-09-2003

FOREWORD
INTRODUCTION
1 Scope and object
2 Normative references
3 Definitions
4 Symbols
5 General
  5.1 Conductor
  5.2 Connectors and tooling
  5.3 Range of approval
6 Electrical tests
  6.1 Installation
  6.2 Measurements
  6.3 Heat cycle test
  6.4 Assessment of results
  6.5 Requirements
7 Mechanical tests
  7.1 Method
  7.2 Requirements
8 Test report
Annex A (normative) Equalizers and their preparation
Annex B (normative) Measurements
Annex C (informative) Recommendations to improve accuracy
                      of measurement
Annex D (informative) Determination of the value of the
                      short-circuit-current
Annex E (normative) Calculation method
Annex F (informative) Explanation of the calculation method
Annex G (informative) Explanation of the temperature profile
Annex H (informative) Explanation of the statistical method
                      of assessing results of tests on
                      electrical connectors

Applies to compression and mechanical connectors for power cables for rated voltages up to 30 kV (Um = 36 kV), e.g. buried cables or cables installed in buildings, having - conductors complying with IEC 60228 and IEC 60228A with cross-sectional areas 10 mm2 and greater for copper and 16 mm2 and greater for aluminium, - a maximum continuous conductor temperature not exceeding 90 °C. This standard is not applicable to connectors for overhead conductors, which are designed for special mechanical requirements, or to separable connectors with a sliding contact or multi-core connectors (i.e. ring connectors). Although it is not possible to define precisely the service conditions for all applications, two broad classes of connectors have been identified. Class A These are connectors intended for electricity distribution or industrial networks in which they can be subjected to short-circuits of relatively high intensity and duration. As a consequence, Class A connectors are suitable for the majority of applications. Class B These are connectors for networks in which overloads or short-circuits are rapidly cleared by the installed protective devices, e.g. fast-acting fuses. Depending on the application, the connectors are subjected to the following tests: Class A: heat cycle and short-circuit tests. Class B: heat cycle tests only. The object of this standard is to define the type test methods and requirements, which apply to compression and mechanical connectors for power cables with copper or aluminium conductors. Formerly, approval for such products has been achieved on the basis of national standards and specifications and/or the demonstration of satisfactory service performance. The publication of this IEC standard does not invalidate existing approvals. However, products approved according to these earlier standards or specifications cannot claim approval to this IEC standard unless specifically tested to it. After they have been made, these tests need not be repeated unless changes are made in the connector material, design or manufacturing process which might affect the performance characteristics. Significant technical changes with respect to the previous edition are as follows: - The scope is now restricted to connectors to be used on power cables for rated voltages up to 30 kV (Um = 36 kV); - The concept of direct measurement of resistance has been introduced as an alternative to the indirect measurement, with associated tolerances; - Temperature limits have been given for insulation piercing connectors, depending on the type of cable insulation; - For short-circuit tests, tolerances have been given on the duration and recommendations have been given for large cross-sections; - Some approval criteria have been revised and harmonized between mechanical connectors and compression connectors; - The information to be included in the test report has been added; - Informative annexes have been added, with information on measuring accuracy, the calcul-ation method, the temperature profile and the statistical method.

Committee
TC 20
DevelopmentNote
Stability Date: 2018. (09/2017)
DocumentType
Standard
Pages
115
PublisherName
International Electrotechnical Committee
Status
Superseded
Supersedes

I.S. HD 629-2:2006 TEST REQUIREMENTS ON ACCESSORIES FOR USE ON POWER CABLES OF RATED VOLTAGE FROM 3,6/6(7,2) KV UP TO 20,8/36(42) KV - PART 2: CABLES WITH IMPREGNATED PAPER INSULATION
BS EN 50393:2015 Test methods and requirements for accessories for use on distribution cables of rated voltage 0,6/1,0 (1,2) kV
08/30194268 DC : 0 BS EN 61439-5 - LOW-VOLTAGE SWITCHGEAR AND CONTROL GEAR ASSEMBLIES - PART 5: PARTICULAR REQUIREMENTS FOR ASSEMBLIES FOR POWER DISTRIBUTION IN PUBLIC NETWORKS
BS EN 61442:2005 Test methods for accessories for power cables with rated voltages from 6 kV (Um = 7,2 kV) up to 36 kV (Um = 42 kV)
17/30355856 DC : 0 BS EN 60947-2 AMENDMENT 1 - LOW-VOLTAGE SWITCHGEAR AND CONTROLGEAR - PART 2: CIRCUIT-BREAKERS
UNE-EN 50393:2015 Test methods and requirements for accessories for use on distribution cables of rated voltage 0,6/1,0 (1,2) kV
EN 61442:2005 Test methods for accessories for power cables with rated voltages from 6 kV (Um = 7,2 kV) up to 36 kV (Um = 42 kV)
EN 50483-5:2009 Test requirements for low voltage aerial bundled cable accessories - Part 5: Electrical ageing test
BS 7888-4.1(2006) : 2006 TEST REQUIREMENTS ON ACCESSORIES FOR USE ON POWER CABLES OF RATED VOLTAGE FROM 3,6/6(7,2) KV UP TO 20,8/36(42) KV - PART 1: CABLES WITH EXTRUDED INSULATION
NF EN 50483-6 : 2009 TEST REQUIREMENTS FOR LOW VOLTAGE AERIAL BUNDLED CABLE ACCESSORIES - PART 6: ENVIRONMENTAL TESTING
I.S. EN 45510-2-9:2008 GUIDE FOR PROCUREMENT OF POWER STATION EQUIPMENT - PART 2-9: ELECTRICAL EQUIPMENT - CABLING SYSTEMS
BS EN 50483-1:2009 Test requirements for low voltage aerial bundled cable accessories Generalities
CEI EN 50483-1 : 2011 TEST REQUIREMENTS FOR LOW VOLTAGE AERIAL BUNDLED CABLE ACCESSORIES - PART 1: GENERALITIES
I.S. EN 61442:2005 TEST METHODS FOR ACCESSORIES FOR POWER CABLES WITH RATED VOLTAGES FROM 6 KV (U[M] = 7,2 KV) UP TO 36 KV (U[M] = 42 KV)
HD 629.1 S2:2006/A1:2008 TEST REQUIREMENTS ON ACCESSORIES FOR USE ON POWER CABLES OF RATED VOLTAGE FROM 3,6/6(7,2) KV UP TO 20,8/36(42) KV - PART 1: CABLES WITH EXTRUDED INSULATION
IEC 60502-4:2010 Power cables with extruded insulation and their accessories for rated voltages from 1 kV (U<sub>m</sub> = 1,2 kV) up to 30 kV (U<sub>m</sub> = 36 kV) - Part 4: Test requirements on accessories for cables with rated voltages from 6 kV (U<sub>m</sub> = 7,2 kV) up to 30 kV (U<sub>m</sub> = 36 kV)
DIN EN 50153 : 2018 RAILWAY APPLICATIONS - ROLLING STOCK - PROTECTIVE PROVISIONS RELATING TO ELECTRICAL HAZARDS
VDE 0115-2 : 2018 RAILWAY APPLICATIONS - ROLLING STOCK - PROTECTIVE PROVISIONS RELATING TO ELECTRICAL HAZARDS
CEI EN 50483-5 : 2011 TEST REQUIREMENTS FOR LOW VOLTAGE AERIAL BUNDLED CABLE ACCESSORIES - PART 5: ELECTRICAL AGEING TEST
I.S. EN 50153:2014 RAILWAY APPLICATIONS - ROLLING STOCK - PROTECTIVE PROVISIONS RELATING TO ELECTRICAL HAZARDS
I.S. HD 629.1:2006 TEST REQUIREMENTS ON ACCESSORIES FOR USE ON POWER CABLES OF RATED VOLTAGE FROM 3.6/6(7.2) KV UP TO 20.8/36(42) KV - PART 1: CABLES WITH EXTRUDED INSULATION
EN 45510-2-9:2008 GUIDE FOR PROCUREMENT OF POWER STATION EQUIPMENT - PART 2-9: ELECTRICAL EQUIPMENT - CABLING SYSTEMS
CEI EN 61442 : 2006 TEST METHODS FOR ACCESSORIES FOR POWER CABLES WITH RATED VOLTAGES FROM 6 KV (U[M] = 7,2 KV) UP TO 36 KV (U[M] = 42 KV)
NFC 33 051 : 96 AMD 1 1998 XP INSULATED CABLES AND THEIR ACCESSORIES FOR POWER SYSTEMS - SCREENED SEPARABLE CONNECTORS AND ASSOCIATED DEVICES FOR RATED VOLTAGES FROM 6/10 (12) KV UP TO 18/30 (36) KV
04/30125747 DC : DRAFT NOV 2004 IEC 60439-5 ED.2 - LOW-VOLTAGE SWITCHGEAR AND CONTROLGEAR ASSEMBLIES - PART 5: PARTICULAR REQUIREMENTS FOR ASSEMBLIES FOR POWER DISTRIBUTION IN PUBLIC NETWORKS
12/30262193 DC : 0 BS EN 50393 - TEST METHODS AND REQUIREMENTS FOR ACCESSORIES FOR USE ON DISTRIBUTION CABLES OF RATED VOLTAGE 0,6/1,0 (1,2) KV
I.S. EN 50483-5:2009 TEST REQUIREMENTS FOR LOW VOLTAGE AERIAL BUNDLED CABLE ACCESSORIES - PART 5: ELECTRICAL AGEING TEST
CEI R020-001 : 2002 COMPRESSION AND MECHANICAL CONNECTORS FOR POWER CABLES WITH COPPER OR ALUMINIUM CONDUCTORS - COMPRESSION TERMINAL LUGS FOR POWER CABLES TO FIT EQUIPMENT UP TO AND INCLUDING 1 KV - OVERALL DIMENSIONS
BS EN 50483-5:2009 Test requirements for low voltage aerial bundled cable accessories Electrical ageing test
UNE-EN 50483-1:2013 Test requirements for low voltage aerial bundled cable accessories -- Part 1: Generalities
I.S. EN 50483-1:2009 TEST REQUIREMENTS FOR LOW VOLTAGE AERIAL BUNDLED CABLE ACCESSORIES - PART 1: GENERALITIES
NF EN 50483-5 : 2009 TEST REQUIREMENTS FOR LOW VOLTAGE AERIAL BUNDLED CABLE ACCESSORIES - PART 5: ELECTRICAL AGEING TEST
EN 50153 : 2014 AMD 1 2017 RAILWAY APPLICATIONS - ROLLING STOCK - PROTECTIVE PROVISIONS RELATING TO ELECTRICAL HAZARDS
IEC 61442:2005 Test methods for accessories for power cables with rated voltages from 6 kV (Um = 7,2 kV) up to 30 kV (Um = 36 kV)
EN 45510-2-9 : 2008 GUIDE FOR PROCUREMENT OF POWER STATION EQUIPMENT - PART 2-9: ELECTRICAL EQUIPMENT - CABLING SYSTEMS
EN 50393:2015 Test methods and requirements for accessories for use on distribution cables of rated voltage 0,6/1,0 (1,2) kV
PREN 50393 : DRAFT 2012 TEST METHODS AND REQUIREMENTS FOR ACCESSORIES FOR USE ON DISTRIBUTION CABLES OF RATED VOLTAGE 0,6/1,0 (1,2) KV
NF EN 61442 : 2005 TEST METHODS FOR ACCESSORIES FOR POWER CABLES WITH RATED VOLTAGES FROM 6 KV (UM = 7,2 KV) UP TO 36 KV (UM = 42 KV)
I.S. EN 50393:2015 TEST METHODS AND REQUIREMENTS FOR ACCESSORIES FOR USE ON DISTRIBUTION CABLES OF RATED VOLTAGE 0,6/1,0 (1,2) KV
HD 629.2 S2:2006/A1:2008 TEST REQUIREMENTS ON ACCESSORIES FOR USE ON POWER CABLES OF RATED VOLTAGE FROM 3,6/6(7,2) KV UP TO 20,8/36(42) KV - PART 2: CABLES WITH IMPREGNATED PAPER INSULATION
BS EN 45510-2-9:2008 Guide for procurement of power station equipment Electrical equipment. Cabling systems
BS 7888-4.2(2006) : 2006 TEST REQUIREMENTS ON ACCESSORIES FOR USE ON POWER CABLES OF RATED VOLTAGE FROM 3,6/6(7,2) KV UP TO 20,8/36(42) KV - PART 2: CABLES WITH IMPREGNATED PAPER INSULATION
EN 50483-1:2009 Test requirements for low voltage aerial bundled cable accessories - Part 1: Generalities

IEC 60228:2004 Conductors of insulated cables
IEC 60493-1:2011 Guide for the statistical analysis of ageing test data - Part 1: Methods based on mean values of normally distributed test results
IEC 60949:1988 Calculation of thermally permissible short-circuit currents, taking into account non-adiabatic heating effects
IEC 60694:1996+AMD1:2000+AMD2:2001 CSV Common specifications for high-voltage switchgear and controlgear standards
IEC 60228A:1982 First supplement - Conductors of insulated cables - Guide to the dimensional limits of circular conductors
BS 4579-3:1976 Specification for performance of mechanical and compression joints in electric cable and wire connectors Mechanical and compression joints in aluminium conductors
IEC 60050-461:2008 International Electrotechnical Vocabulary (IEV) - Part 461: Electric cables
CEI 20-28 : 1ED 1998 CONNETTORI PER CAVI D'ENERGIA

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