Name: SAE AS 4459 : 2013
Brand: SAE

FITTINGS, TUBE, FLUID SYSTEM 3000 PSIG (21000 KPA) RATED PRESSURE, EXTERNALLY SWAGED, SPECIFICATION FOR

Published date

03-15-2013

Publisher

SAE International

1 SCOPE
2 APPLICABLE DOCUMENTS
3 TECHNICAL REQUIREMENTS
4 QUALITY ASSURANCE PROVISIONS
5 PREPARATION FOR DELIVERY
6 NOTES

This SAE Aerospace Standard (AS) establishes the requirements for externally swaged tube-fitting assemblies used in aircraft fluid systems in the following pressure classes: B (1500 psi or 10 500 kPa), and D (3000 psi or 21 000 kPa), and in temperature types I (−65 to 160 °F or −55 to 70 °C), and II (−65 to 275 °F or −55 to 135 °C) of AS2001.

Committee	G-3
DocumentType	Revision
PublisherName	SAE International
Status	Current
Supersedes	SAE AS 4459 : 2000

SAE AS 18280/2 : 2006	SLEEVE, INTERNALLY OR EXTERNALLY SWAGED OR WELDED, 24 DEGREE CONE FLARELESS FITTING, 3000 PSI
SAE AS 5902 : 2015	INSTALLATION OF EXTERNALLY SWAGED FITTINGS
SAE ARP 994 : 2016	DESIGN OF TUBING INSTALLATIONS FOR AEROSPACE HYDRAULIC SYSTEMS
SAE ARP994C:2023	Design of Tubing Installations for Aerospace Hydraulic Systems

SAE AS 5010 : 2015	FITTING, TEE, EXTERNAL SWAGE, HYDRAULIC
MIL-PRF-6083 Revision G:2013	HYDRAULIC FLUID, PETROLEUM BASE, FOR PRESERVATION AND OPERATION
SAE AMS 5569B : 2011	STEEL, CORROSION AND HEAT RESISTANT, SEAMLESS AND WELDED HYDRAULIC TUBING, 19CR - 9.5NI - 0.03C MAX, COLD DRAWN, 1/8 HARD TEMPER
SAE AS 4234 : 2015	FITTING, ADAPTER, BEAM SEAL, SWIVEL NUT, EXTERNAL SWAGE TUBE END, HYDRAULIC, 3000 PSI
SAE AS 4219 : 2015	FITTING, ELBOW, 45 DEGREES, BEAM SEAL, BULKHEAD, EXTERNAL SWAGE TUBE END, HYDRAULIC, 3000 PSI
SAE AS 603 : 2015	IMPULSE TESTING OF HYDRAULIC HOSE, TUBING, AND FITTING ASSEMBLIES
MIL-PRF-5606 Revision H:2002	HYDRAULIC FLUID, PETROLEUM BASE; AIRCRAFT, MISSILE, AND ORDNANCE
SAE AMS 5656F : 2015	STEEL, CORROSION RESISTANT, BARS, WIRE, FORGINGS, EXTRUSIONS, AND RINGS, 9.0MN - 20CR - 6.5NI - 0.27N, SOLUTION HEAT TREATED
SAE AMS 5561 : 2012	STEEL, CORROSION AND HEAT-RESISTANT, WELDED AND DRAWN OR SEAMLESS AND DRAWN TUBING, 9.0MN - 20CR - 6.5NI - 0.28N, HIGH-PRESSURE HYDRAULIC
MIL-HDBK-831 Revision A:2013	PREPARATION OF TEST REPORTS
SAE ARP 1185 : 2013	FLEXURE TESTING OF HYDRAULIC TUBING JOINTS AND FITTINGS
ASME B46.1 : 2009	SURFACE TEXTURE (SURFACE ROUGHNESS, WAVINESS, AND LAY)
SAE AS 4226 : 2015	FITTING, ELBOW, 90 DEGREES, BEAM SEAL, BULKHEAD, EXTERNAL SWAGE TUBE END, HYDRAULIC, 3000 PSI
MIL-PRF-87257 Revision C:2017	HYDRAULIC FLUID, FIRE RESISTANT, LOW TEMPERATURE, SYNTHETIC HYDROCARBON BASE, AIRCRAFT AND MISSILE
SAE AS 7003 : 2008	NADCAP PROGRAM REQUIREMENTS
MIL-DTL-5541 Revision F:2006	Chemical Conversion Coatings on Aluminum and Aluminum Alloys
SAE AS 5009 : 2015	FITTING, ELBOW, 90 DEGREES, EXTERNAL SWAGE, HYDRAULIC
SAE AS 5902 : 2015	INSTALLATION OF EXTERNALLY SWAGED FITTINGS
SAE AS 2001 : 1999	AEROSPACE FLUID SYSTEMS AND COMPONENTS - PRESSURE AND TEMPERATURE CLASSIFICATIONS
SAE AS 6473 : 2016	FITTING, ELBOW, 90 DEGREES, EXTERNAL SWAGE TO FLARELESS, HYDRAULIC
SAE AS 5266 : 2015	FITTING, ADAPTER, STRAIGHT, FLARED, EXTERNAL SWAGE, HYDRAULIC
SAE AS 5267 : 2015	FITTING, ADAPTER, STRAIGHT, FLARELESS, EXTERNAL SWAGE, HYDRAULIC
SAE AMS 4945 : 2014	TITANIUM ALLOY TUBING, SEAMLESS, HYDRAULIC 3AL - 2.5V, CONTROLLED CONTRACTILE STRAIN RATIO COLD WORKED, STRESS RELIEVED
SAE AS 6471 : 2017	FITTING ASSEMBLY, TEE, FEMALE FLARELESS TO EXTERNAL SWAGE ON RUN, EXTERNAL SWAGE ON BRANCH, HYDRAULIC
SAE AMS 4921 : 2016	TITANIUM BARS, WIRE, FORGINGS, AND RINGS COMMERCIALLY PURE, 70 KSI (483 MPA) YIELD STRENGTH
SAE AS 1376 : 2013	ALTERNATE DIMENSIONS, CENTER BODY SECTION, SHAPE FLUID FITTING, DESIGN STANDARD
SAE AMS H 81200 : 2014	HEAT TREATMENT OF TITANIUM AND TITANIUM ALLOYS
SAE AMS 4117 : 2015	ALUMINUM ALLOY, ROLLED OR COLD FINISHED BARS, RODS, AND WIRE AND FLASH WELDED RINGS, 1.0MG - 0.60SI - 0.28CU - 0.20CR (6061; -T6, -T651)
SAE AMS 4127 : 2012	ALUMINUM ALLOY, FORGINGS AND ROLLED OR FORGED RINGS, (6061-T6) SOLUTION AND PRECIPITATION HEAT TREATED
SAE AS 4215 : 2015	FITTING, ADAPTER, BEAM SEAL, EXTERNAL THREAD, EXTERNAL SWAGE TUBE END, HYDRAULIC, 3000 PSI
SAE AS 1241 : 2016	FIRE RESISTANT PHOSPHATE ESTER HYDRAULIC FLUID FOR AIRCRAFT
SAE AS 5011 : 2015	FITTING, CROSS, EXTERNAL SWAGE, HYDRAULIC
SAE AMS 2700E : 2011	PASSIVATION OF CORROSION RESISTANT STEELS
MIL-PRF-83282 Revision D:1997	HYDRAULIC FLUID, FIRE RESISTANT, SYNTHETIC HYDROCARBON BASE, METRIC, NATO CODE NUMBER H-537
SAE AS 5014 : 2015	FITTING, SLEEVE, STRAIGHT, FLARELESS, EXTERNAL SWAGE, HYDRAULIC
SAE AS 4217 : 2015	FITTING, ADAPTER, BEAM SEAL, BULKHEAD, EXTERNAL SWAGE TUBE END, HYDRAULIC, 3000 PSI
SAE AMS 4083 : 2012	ALUMINUM ALLOY TUBING, HYDRAULIC, SEAMLESS, DRAWN, ROUND, 1.0MG - 0.60SI - 0.28CU - 0.20CR (6061-T6), SOLUTION AND PRECIPITATION HEAT TREATED
SAE AS 6478 : 2016	FITTING, ADAPTER, BULKHEAD, EXTERNAL SWAGE TO MALE FLARELESS, HYDRAULIC
ASTM E 8 : 2004	Standard Test Methods for Tension Testing of Metallic Materials
SAE AS 5012 : 2015	FITTING, SLEEVE, STRAIGHT, FLARED, EXTERNAL SWAGE, HYDRAULIC
SAE AS 4225 : 2015	FITTING, ELBOW, 90 DEGREES, BEAM SEAL, EXTERNAL THREAD, EXTERNAL SWAGE TUBE END, HYDRAULIC, 3000 PSI
SAE ARP 4784 : 2013	DEFINITIONS AND LIMITS, METAL MATERIAL DEFECTS AND SURFACE AND EDGE FEATURES, FLUID COUPLINGS, FITTINGS AND HOSE ENDS
SAE AS 5008 : 2015	FITTING, UNION, EXTERNAL SWAGE, HYDRAULIC
SAE AS 7113 : 1997	NATIONAL AEROSPACE AND DEFENSE CONTACTORS ACCREDITATION PROGRAM REQUIREMENTS FOR FASTENER MANUFACTURING
SAE AS 478 : 2015	IDENTIFICATION MARKING METHODS
FED-STD-595 Revision C:2008	COLORS USED IN GOVERNMENT PROCUREMENT
SAE AS 2094 : 2011(S2018)	Test Methods for Tube-Fitting Assemblies(STABILIZED Jul 2018)
SAE ARP 9013 : 2005	STATISTICAL PRODUCT ACCEPTANCE REQUIREMENTS
SAE AS 4218 : 2015	FITTING, ELBOW, 45 DEGREES, BEAM SEAL, EXTERNAL THREAD, EXTERNAL SWAGE TUBE END, HYDRAULIC, 3000 PSI
SAE AS 5013 : 2015	FITTING, ADAPTER, STRAIGHT FLARELESS, EXTERNAL SWAGE, HYDRAULIC