1 - AS 4145.4-2002 LOCKSETS - PADLOCKS
4 - PREFACE
5 - CONTENTS
6 - SECTION 1 SCOPE AND GENERAL
6 - 1.1 SCOPE
6 - 1.2 APPLICATION
6 - 1.3 REFERENCED DOCUMENTS
7 - 1.4 DEFINITIONS
7 - 1.4.1 Cam
7 - 1.4.2 Combination manipulation
7 - 1.4.3 Effective differ
7 - 1.4.4 Hasp
7 - 1.4.5 Key lockable/unlockable
7 - 1.4.6 Key mechanism
7 - 1.4.7 Non-key lockable/unlockable
7 - 1.4.8 Padlock
7 - 1.4.9 Padlock fitting
7 - 1.4.10 Shackle
7 - 1.4.11 Staple
7 - 1.4.12 Wheels
8 - 1.5 SYMBOLS
8 - 1.6 CLASSIFICATION
8 - 1.6.1 General
8 - 1.6.2 Physical security
8 - 1.6.3 Durability
8 - 1.6.4 Keying security
8 - 1.6.5 Corrosion resistance
10 - SECTION 2 DESIGN REQUIREMENTS
10 - 2.1 LOCKING FUNCTION
10 - 2.2 DIMENSIONS TERMINOLOGY
10 - 2.3 FINISH
10 - 2.4 KEY SECURITY
10 - 2.4.1 Identification marks
10 - 2.4.2 Effective key differs (key-operated padlocks)
10 - 2.4.3 Effective combinations
11 - SECTION 3 PERFORMANCE REQUIREMENTS
11 - 3.1 GENERAL
11 - 3.1.1 Applicable requirements and test sequence
11 - 3.1.2 Performance test samples
11 - 3.1.3 Lubrication
11 - 3.1.4 Corrosion resistance
11 - 3.1.5 Tolerances
16 - 3.2 DURABILITY
16 - 3.2.1 Rating
16 - 3.2.2 Cyclic operations
19 - 3.3 EASE OF OPERATION-TORQUE TO RELEASE SHACKLE
19 - 3.4 PHYSICAL SECURITY (STRENGTH)
19 - 3.4.1 Resistance to force on cylinder plug or locking mechanism
19 - 3.4.2 Resistance to torque on cylinder plug or locking mechanism
19 - 3.4.3 Resistance to pulling of the shackle (and staple where applicable)
19 - 3.4.4 Resistance to twisting of shackle (and staple where applicable)
19 - 3.4.5 Resistance to cutting of shackle (and staple where applicable)
20 - 3.4.6 Resistance to impact on padlock body, shackle (and staple where applicable) at low temperature
20 - 3.4.7 Resistance to drilling of padlock body, shackle and staple
20 - 3.4.8 Resistance to sawing of padlock body and shackle (and staple where applicable)
20 - 3.5 KEYING SECURITY
20 - 3.5.1 Number of effective key differs
20 - 3.5.2 Key removal
20 - 3.6 COMBINATION SECURITY
20 - 3.6.1 Number of effective combinations
20 - 3.6.2 Manipulation
21 - SECTION 4 MARKING
23 - APPENDIX A - CLASSIFICATION
23 - A1 CLASSIFICATION
23 - A1.1 General
23 - A1.2 Security
23 - A1.3 Keying security
23 - A1.4 Durability
23 - A1.5 Corrosion resistance
23 - A1.6 Example of a padlock classification
24 - APPENDIX B - TYPICAL TERMS FOR DIMENSIONS OF PADLOCKS
25 - APPENDIX C - SAMPLING AND TEST COMBINATION
26 - APPENDIX D - METHODS FOR THE CYCLIC TESTING OF PADLOCKS
26 - D1 SCOPE
26 - D2 APPLICATION
26 - D3 APPARATUS
26 - D3.1 Test equipment
26 - D3.2 Test fixtures
26 - D4 SAMPLE PREPARATION
26 - D5 CYCLE RATE
26 - D6 PROCEDURE
26 - D6.1 Unlocking and releasing the non- spring- loaded shackle by key mechanism, returning it to the locked position and locking it by key mechanism
27 - D6.2 Unlocking and releasing the spring- loaded shackle by key mechanism, returning it to the locked position and locking it by key mechanism
27 - D6.3 Unlocking and releasing the non-spring-loaded shackle by key mechanism and returning it to the latched position.
27 - D6.4 Unlocking and releasing the spring-loaded shackle by key mechanism and returning it to the latched position
27 - D6.5 Unlocking and releasing the non-spring-loaded shackle by combination mechanism, returning it to the locked position an
27 - D6.6 Unlocking and releasing the spring-loaded shackle by combination mechanism, returning it to the locked position and loc
28 - D6.7 Unlocking and releasing the non-spring-loaded shackle by combination mechanism and returning it to the latched positio
28 - D6.8 Unlocking and releasing the spring loaded shackle by combination mechanism and returning it to the latched position
28 - D7 TEST REPORT
29 - APPENDIX E - METHODS OF TEST FOR EASE OF OPERATION
29 - E1 SCOPE
29 - E2 APPLICATION
29 - E3 APPARATUS
29 - E4 SAMPLE PREPARATION
29 - E5 PROCEDURE
29 - E5.1 Test for key insertion and withdrawal force
30 - E5.2 Test for key torque to release the shackle
30 - E5.3 Test for force required to latch the shackle
30 - E5.4 Test for corrosion
31 - E6 TEST REPORT
32 - APPENDIX F - METHODS OF TESTING FOR THE PHYSICAL SECURITY OF PADLOCKS
32 - F1 SCOPE
32 - F2 APPLICATION
32 - F2.1 General
33 - F3 QUANTITY
33 - F4 TEST ENVIRNOMENT
33 - F5 TEST TOOL MATERIALS
33 - F6 APPARATUS
33 - F7 MANIPULATION
33 - F7.1 General
33 - F7.2 Manipulation procedure
33 - F7.3 Cylinder security
33 - F7.4 Manipulation test for combination padlocks
34 - F8 PROCEDURES
34 - F8.1 Resistance to pulling of cylinder plug or cylinder
34 - F8.2 Torque resistance of cylinder plug
34 - F8.3 Resistance to pulling of shackle (and staple where appropriate)
34 - F8.4 Resistance to twisting of the shackle (and staple where appropriate)
34 - F8.5 Resistance to cutting of shackle (and staple where applicable)
35 - F8.6 Resistance to impact at low temperature
35 - F8.7 Drill resistance
36 - F8.8 Sawing resistance
36 - F9 TEST REPORT
37 - APPENDIX G - EXAMPLES OF SUITABLE FIXTURES, GAUGES AND TOOLS TO HOLD PADLOCKS