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Pressure equipment - In-service inspection (Reconfirmed 2017)

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English

Published date

07-27-2006

Publisher

Standards Australia

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Specifies minimum requirements for the inspection, repair and alteration of in-service boilers, pressure vessels, piping, safety equipment and associated controls, and gives guidance on the execution of such activities. These inspections include the initial inspection after installation and prior to commissioning. Information is also given to facilitate grounds for agreement between the interested parties in establishing appropriate inspection intervals and procedures for pressure equipment.

This Standard specifies the minimum requirements for the inspection, repair and alteration of in-service boilers, pressure vessels, piping, safety equipment, and associated safety controls (hereafter referred to as pressure equipment), and gives guidance in the execution of such activities. Guidance is included for the inspection of ancillary equipment such as structures. This Standard also specifies the requirements for the initial inspection after installation and prior to commissioning. The inspection flow diagram (see Figure 1.1) illustrates the various types of inspection covered by this Standard.This Standard provides information to facilitate grounds for agreement between interested parties, and the establishment of uniform minimum requirements for in-service inspections, including inspection intervals and procedures, to assist in assuring safe and economic operation. Information is provided on mechanisms of deterioration, the assessment of defects, and the assessment of fitness for service of pressure equipment.No rules can be written in sufficient detail to cover all aspects of the inspection of in-service pressure equipment. The owner is responsible for ensuring that the extent and frequency of inspection is appropriate and adequate for the continued safe operation of the pressure equipment. This may require the seeking of expert advice.Duty of Care is now prescribed by Occupational Health and Safety Legislation. This Standard does not supersede such Duty of Care, but is intended to complement and contribute to it.

Committee	ME-001
DocumentType	Standard
ISBN	0 7337 7657 4
Pages	194
ProductNote	Reconfirmed 20/01/2017.This standard has been reconfirmed in Australia in 2017 and remains current in New Zealand. Reconfirmation Notice 20/01/2017
PublisherName	Standards Australia
Status	Current
Supersedes	DR 05161 AS/NZS 3788:2001

First published as AS 3788-1990.Revised and redesignated AS/NZS 3788:1996.Third edition 2001.Fourth edition 2006.Reconfirmed 2017. Originated as AS 3788-1990. Previous edition AS/NZS 3788:2001. Fourth edition 2006.

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AS 61508.1-1999	Functional safety of electrical/electronic/programmable electronic safety-related systems - General requirements
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AS 3894.12-2002	Site testing of protective coatings Inspection report - Coating (Reconfirmed 2019)
AS 2593-2004	Boilers - Safety management and supervision systems (Reconfirmed 2016)
AS 2671-2002	Hydraulic fluid power - General requirements for systems (ISO 4413:1998, MOD)
AS/NZS 3992:1998	Pressure equipment - Welding and brazing qualification
AS 1210 SUPP 1-1990	Unfired Pressure Vessels - Advanced design and construction (Supplement to AS 1210-1997)
AS 1210-1997	Pressure vessels
AS 3920.1-1993	Assurance of product quality Pressure equipment manufacture
AS 3873-2001	Pressure equipment - Operation and maintenance
AS/NZS ISO 9001:2000	Quality management systems - Requirements
AS 2809.6-2001	Road tank vehicles for dangerous goods - Tankers for cryogenic liquids
AS 4041-2006	Pressure piping (Reconfirmed 2016)
AS 4037-1999	Pressure equipment - Examination and testing (Reconfirmed 2016)
AS/NZS 1200:2000	Pressure equipment
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AS 2971-2007	Serially produced pressure vessels (Reconfirmed 2017)
AS 1732-1997	Fusible plugs for boilers
AS 3892-2001	Pressure equipment - Installation (Reconfirmed 2016)
AS 2430.3-1991	Classification of hazardous areas - Specific occupancies
AS 1710-1986	Non-destructive testing - Ultrasonic testing of carbon and low alloy steel plate - Test methods and quality classification
AS 2809.3-1999	Road tank vehicles for dangerous goods - Tankers for compressed liquefiable gases
AS 1171-1998	Non-destructive testing - Magnetic particle testing of ferromagnetic products, components and structures (Reconfirmed 2022)
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AS/NZS 2865:2001	Safe working in a confined space
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AS 2030.2-1996	The verification, filling, inspection, testing and maintenance of cylinders for the storage and transport of compressed gases Cylinders for dissolved acetylene
AS 61508.2-2001	Functional safety of electrical/electronic/programmable electronic safety-related systems - Requirements for electrical/electronic/programmable electronic safety-related systems
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AS 1210 SUPP 2-1999	Pressure vessels - Cold-stretched austenitic stainless steel vessels (Supplement to AS 1210-1997)
AS/NZS 1677.2:1998	Refrigerating systems Safety requirements for fixed applications
AS ISO 1000-1998	The international system of units (SI) and its application
AS/NZS 2430.3.7:2004	Classification of hazardous areas Examples of area classification - Landfill gas, sewage treatment and sewage pumping plants
AS 2885.1-1997	Pipelines - Gas and liquid petroleum Design and construction
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AS 2809.5-2001	Road tank vehicles for dangerous goods Tankers for bitumen-based products
AS/NZS 2430.3.1:2004	Classification of hazardous areas Examples of area classification - General
AS 1228-2006	Pressure equipment - Boilers
AS/NZS 1677.1:1998	Refrigerating systems - Refrigerant classification
AS 2030.4-1985	The verification, filling, inspection, testing and maintenance of cylinders for storage and transport of compressed gases Welded cylinders - Insulated
AS 2809.1-1999	Road tank vehicles for dangerous goods - General requirements
AS 4041-1998	Pressure piping
AS 3894.2-2002	Site testing of protective coatings Non-conductive coatings - Continuity testing - Wet sponge method
AS 2885.3-2001	Pipelines - Gas and liquid petroleum - Operation and maintenance
AS 1710-2007	Non-destructive testing - Ultrasonic testing of carbon and low alloy steel plate and universal sections - Test methods and quality classification (Reconfirmed 2017)
AS 3894.13-2002	Site testing of protective coatings Inspection report - Daily (Reconfirmed 2019)
AS 61508.5-1999	Functional safety of electrical/electronic/programmable electronic safety-related systems - Examples of methods for the determination of safety integrity levels
AS 3978-2003	Non-destructive testing - Visual inspection of metal products and components (Reconfirmed 2022)
AS 61508.4-1999	Functional safety of electrical/electronic/programmable electronic safety-related systems - Definition and abbreviations
AS 1940-2004	The storage and handling of flammable and combustible liquids
AS/NZS ISO 3834.3:1999	Quality requirements for welding - Fusion welding of metallic materials Standards quality requirements
AS/NZS 2430.3.2:2004	Classification of hazardous areas - Examples of area classification - Vehicle workshops, vehicle parking, fuel dispensing stations and aircraft hangars
AS/NZS ISO 3834.1:1999	Quality requirements for welding - Fusion welding of metallic materials Guidelines for selection and use
AS/NZS 1020:1995	The control of undesirable static electricity
AS 3894.10-2002	Site testing of protective coatings Inspection report - Daily surface and ambient conditions (Reconfirmed 2019)
AS/NZS ISO 3834.2:1999	Quality requirements for welding - Fusion welding of metallic materials Comprehensive quality requirements
AS 2452.1-2004	Non-destructive testing - Determination of thickness Determination of wall thickness of pipe by the use of radiography (Reconfirmed 2017)
AS 2809.2-1999	Road tank vehicles for dangerous goods - Tankers for flammable liquids
AS 3894.1-2002	Site testing of protective coatings Non-conductive coatings - Continuity testing - High voltage (brush) method (Reconfirmed 2013)
AS/NZS 2430.3.6:2004	Classification of hazardous areas Examples of area classification - Laboratories, including fume cupboards and flammable medical agents
AS/NZS 2312:2002	Guide to the protection of structural steel against atmospheric corrosion by the use of protective coatings
AS/NZS 60079.1.1:2002	Electrical apparatus for explosive gas atmospheres Flameproof enclosures 'd' - Method of test for ascertainment of maximum experimental safe gap
AS 3998-2006	Non-destructive testing - Qualification and certification of personnel
AS 61508.6-2001	Functional safety of electrical/electronic/programmable electronic safety-related systems - Guidelines on the application of AS 61508.2 and AS 61508.3
AS/NZS 4481:1997	Pressure equipment - Competencies of inspectors (Reconfirmed 2016)
AS 2832.2-2003	Cathodic protection of metals Compact buried structures
AS/NZS ISO 3834.4:1999	Quality requirements for welding - Fusion welding of metallic materials Elementary quality requirements
AS 1358-2004	Bursting discs and bursting disc devices - Application, selection and installation (Reconfirmed 2016)
AS/NZS 2430.3.5:2004	Classification of hazardous areas Examples of area classification - Refineries and major processing plants
AS 3894.14-2002	Site testing of protective coatings Inspection report - Daily painting (Reconfirmed 2019)
AS 1851-2005	Maintenance of Fire Protection Systems and Equipment
AS 1692-2006	Steel tanks for flammable and combustible liquids
AS 61508.3-1999	Functional safety of electrical/electronic/programmable electronic safety-related systems - Software requirements
AS/NZS 2430.3.8:2004	Classification of hazardous areas Examples of area classification - Surface coatings and adhesives
AS 2885-1987	Pipelines - Gas and liquid petroleum known as the SAA Pipeline Code
AS 2423-2002	Coated steel wire fencing products for terrestrial, aquatic and general use (Reconfirmed 2021)
AS 2971-2002	Serially produced pressure vessels
AS 4942-2001	Pressure equipment - Glossary of terms (Reconfirmed 2016)
AS 2809.4-2001	Road tank vehicles for dangerous goods - Tankers for toxic and corrosive cargoes
AS 4458-1997	Pressure equipment - Manufacture (Reconfirmed 2016)
AS/NZS ISO 17020:2000	General criteria for the operation of various types of bodies performing inspection
AS 3711.6-2000	Freight containers Tank containers (Reconfirmed 2016)
AS 2030.1-1999	The verification, filling, inspection, testing and maintenance of cylinders for storage and transport of compressed gases Cylinders for compressed gases other than acetylene
AS 2452.3-2005	Non-destructive testing - Determination of thickness - Use of ultrasonic testing
AS 1548-1995	Steel plates for pressure equipment
AS 3894.11-2002	Site testing of protective coatings Equipment report (Reconfirmed 2019)
AS/NZS 3931:1998	Risk analysis of technological systems - Application guide
AS/NZS 60079.11:2000	Electrical apparatus for explosive gas atmospheres Intrinsic safety 'i'
AS 4426-1997	Thermal insulation of pipework, ductwork and equipment - Selection, installation and finish (Reconfirmed 2018)
AS 4343-2005	Pressure equipment - Hazard levels
AS 1228-1997	Pressure equipment - Boilers
AS 1271-2003	Safety valves, other valves, liquid level gauges and other fittings for boilers and unfired pressure vessels (Reconfirmed 2016)
AS/NZS 2430.3.4:2004	Classification of hazardous areas - Examples of area classification - Flammable gases

AS 2885.3-2012	Pipelines - Gas and liquid petroleum Operation and maintenance
AS 1851-2012	Routine service of fire protection systems and equipment
AS 1732-1997	Fusible plugs for boilers
AS/NZS 2243.6:2010	Safety in laboratories Plant and equipment aspects
AS/NZS 3992:1998	Pressure equipment - Welding and brazing qualification
AS 2593:2021	Boilers - Safety management and supervision systems
AS 2593-2004	Boilers - Safety management and supervision systems (Reconfirmed 2016)
AS 3892-2001	Pressure equipment - Installation (Reconfirmed 2016)
AS 3748-1990	Information processing systems - Small Computer System Interface (SCSI)
AS 4971-2008	Inspection and integrity monitoring of large steel vertical petroleum storage tanks (Reconfirmed 2016)
AS 1210-2010	Pressure vessels (Reconfirmed 2021)
AS/NZS 1200:2000	Pressure equipment
AS/NZS 2885.5:2012	Pipelines - Gas and liquid petroleum Field pressure testing
AS 2809.6-2001	Road tank vehicles for dangerous goods - Tankers for cryogenic liquids
AS 1894-1997	The storage and handling of non-flammable cryogenic and refrigerated liquids (Reconfirmed 2021)
AS 4041-2006	Pressure piping (Reconfirmed 2016)
AS 2809.3-2008	Road tank vehicles for dangerous goods - Road tank vehicles for compressed liquefied gases
AS/NZS 2022:2003	Anhydrous ammonia - Storage and handling (Reconfirmed 2023)
AS/NZS 2550.9:1996	Cranes - Safe use Vehicle hoists
AS 4037-1999	Pressure equipment - Examination and testing (Reconfirmed 2016)
AS 2809.6:2019	Road tank vehicles for dangerous goods Tankers for cryogenic liquids
AS 2885.1-2007	Pipelines - Gas and liquid petroleum - Design and construction
AS 3873-2001	Pressure equipment - Operation and maintenance
AS 3533.2-2009	Amusement rides and devices Operation and maintenance
AS 5092-2009	CNG refuelling stations
AS 3920.1-1993	Assurance of product quality Pressure equipment manufacture
AS 2809.3-1999	Road tank vehicles for dangerous goods - Tankers for compressed liquefiable gases
AS 3533.1-2009	Amusement rides and devices Design and construction
AS/NZS 1596:2008	The storage and handling of LP Gas
AS 1210-1997	Pressure vessels
AS/NZS 2843.2:2006	Timber preservation plants Treatment area operation (Reconfirmed 2016)
AS 2885.1-2012	Pipelines - Gas and liquid petroleum Design and construction
AS 2809.3:2017	Road tank vehicles for dangerous goods Road tank vehicles for compressed liquefied gas
AS/NZS 1596:2014	The storage and handling of LP Gas
AS 2550.10-2006	Cranes, hoists and winches - Safe use Mobile elevating work platforms

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AS/NZS 3788:2006

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