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DEFSTAN 03-32(PT6)/4(2005) : 2005

Superseded

Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

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superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

PRE-TREATMENT AND PAINTING OF VEHICLES, ENGINEERING EQUIPMENT AND COMPONENTS - PART 6: SYSTEMS FOR SPECIALISED VEHICLES, COMPONENTS AND SUBSTRATES INCLUDING DISTINCTIVE COLOURS

Available format(s)

Hardcopy , PDF

Superseded date

06-14-2017

Language(s)

English

Published date

01-01-2005

Foreword
Introduction
1 Scope
2 Warning
3 Normative References
4 Definitions
   4.2 Aluminium
   4.3 Canvas
   4.4 Components
   4.5 Glass reinforced plastic
   4.6 Non slip coating
   4.7 Non skid coating
   4.8 Specialist medical vehicles
   4.9 Steel
   4.10 Systems
   4.11 Underfloor protection
   4.12 Wood
5 Procedures for protection at intermetallic contacts and
   joints
   5.1 Surface preparation
   5.2 Joining or contact of similar metals
         5.2.3 Joint assembly
   5.3 Jointing or contact of dissimilar metals
         5.3.1 Steel/Aluminium contact involving
                 close-toleranced surfaces
         5.3.2 Bimetallic joints on aluminium vehicle
                 hulls, turrets and fittings
         5.3.3 Steel/Aluminium contact not involving
                 close-toleranced surfaces
         5.3.4 Brass (or similarly based alloys) in
                 contact with aluminium
         5.3.5 Brass (or similarly based alloys) in
                 contact with steel
   5.4 Treatment of fasteners
   5.5 Watertight jointing of similar and dissimilar
         metals (for Engineering Equipments)
6 Systems for Wood, Glass Reinforced Plastics and Canvas
   6.1 Treatment of Wood prior to painting
         6.1.2 Filling
         6.1.3 Cleaning
         6.1.4 Preservative treatments
         6.1.5 Painting of preserved wood
         6.1.6 Painting system
   6.2 Treatment of Glass Reinforced Plastic prior to painting
         6.2.2 Cleaning and pretreatment
         6.2.3 Painting System
   6.3 Treatment of canvas prior to painting
7 Non-slip and non-skid coatings
   7.1 Description
   7.2 Application
   7.3 Drying
8 Systems for underfloor protection of thin skinned vehicles
   8.1 Types of underfloor protective
   8.2 Uses
   8.3 Applications
9 Specialist systems and treatment
   9.1 Specialist treatments
   9.2 Protection within hollow sections
   9.3 Powder coatings
         9.3.4 Treatment of materials prior to painting
         9.3.5 Processes
         9.3.6 Materials
         9.3.7 Dry film thickness
   9.4 Chromate Conversion Coatings on Aluminium
   9.5 Cleaning, pretreatment and painting of corrosion
         resisting steels
         9.5.1 Cleaning and pretreatment
         9.5.2 Paint system
   9.6 Cleaning and painting of maraging steel
   9.7 Cleaning and painting of non-ferrous metals
         (other than aluminium)
   9.8 Stress relieving heat treatment of steels
   9.9 Hydrogen Embrittlement relief heat treatment
10 Components requiring specialist treatments
   10.1 Battery Compartments
         10.1.1 Cleaning and pretreatment
         10.1.2 Interior and exterior surfaces
   10.2 Bulk liquid tanks (ferrous metal)
         10.2.1 Cleaning and pretreatment
         10.2.2 Paint system
   10.3 Exhaust system
         10.3.1 Treatment prior to painting
         10.3.2 Painting
   10.4 Fire control equipment for armoured vehicles
   10.5 Electrical equipment
   10.6 Radiator Blocks
   10.7 Brake Drums
   10.8 Workshop tools
   10.9 NBC Equipment
   10.10 Tracked vehicle road wheels, idler wheels and
         top rollers
         10.10.1 Ferrous metal wheels
         10.10.2 Aluminium road wheels
   10.11 Castings
         10.11.1 Cleaning
         10.11.2 Impregnation
   10.12 Gear boxes and transmission housings
         10.12.1 External surfaces
         10.12.2 Internal surfaces
   10.13 Reinforced rubber mud flaps
         10.13.1 Cleaning
11 Components requiring distinctive colours
   11.1 Compliance
   11.2 Nuts, clamping, road wheels
   11.3 Bridge sign plates
   11.4 Convoy plates
   11.5 Fire extinguisher systems
   11.6 Colour codes for brake lines
   11.7 Power units and associated equipment
   11.8 Interior of engine compartments
   11.9 Surfaces and equipment within AFV compartments and
         specialist vehicles
   11.10 General service Vehicles
   11.11 Other components
12 Specialist medical vehicles
   12.1 Normal protection
   12.2 Additional Markings - Red Cross
         12.2.2 Additional Markings - Metal, Wood and GRP
         12.2.3 Additional Markings - Canvas
Annex A - Correlation between Def Stan 03-32/3 (Part 6) and
          Def Stan 03-32/2 (Parts 6, 7, 8, 9, 10, 11 and 12)
   A.1 Introduction

Provides requirements for Specialised Vehicle, Components and Substrates including Distinctive Colours.

DevelopmentNote
Supersedes DEFSTAN 03-32(PT6)/3(2002) (07/2005)
DocumentType
Standard
Pages
30
PublisherName
UK Ministry of Defence Standards
Status
Superseded
SupersededBy
Supersedes

BS 381C:1996 Specification for colours for identification, coding and special purposes
DEFSTAN 91-27/3(2003) : 2003 GREASE, AUTOMOTIVE AND ARTILLERY NATO CODE: G-403 JOINT SERVICE DESIGNATION: XG-279
DEFSTAN 03-19/2(1994) : 1994 ELECTRO-DEPOSITION OF CADMIUM
DEFSTAN 80-143/1(1997) : 1997 CORROSION PREVENTIVE, AUTOMOTIVE, UNDERBODY AND HOLLOW SECTION JOINT SERVICE DESIGNATION: PX-28
DEFSTAN 80-125/2(1999) : 1999 PAINT, FINISHING, EMULSION, FOR CANVAS, BRUSHING
DEFSTAN 80-209/3(2005) : 2005 PAINT FINISHING, POLYURETHANE, MULTI-PACK, GLOSS, CHEMICAL AGENT RESISTANT, NON AIRCRAFT USE, LOW VOC
DEFSTAN 03-11/4(2003) : 2003 PHOSPHATE TREATMENT OF IRON AND STEEL
DEFSTAN 80-7/3(1991) : 1991 AMD 1 PAINT, PRIMING, RED OXIDE/ZINC CHROME, AIR-DRYING TYPES: BRUSHING, SPRAYING, DIPPING
DEFSTAN 03-18/3(2003) : 2003 CHROMATE CONVERSION COATINGS (CHROMATE FILMING TREATMENTS) GRADES: STANDARD AND BRUSHING FOR ALUMINIUM AND ALUMINIUM ALLOYS
DEFSTAN 03-4/4(1998) : 1998 THE PRE-TREATMENT AND PROTECTION OF STEEL ITEMS OF SPECIFIED MAXIMUM TENSILE STRENGTH EXCEEDING 1450 MPA
DEFSTAN 80-213/1(1999) : 1999 PAINT, FINISHING, POLYURETHANE, TWO-PACK, ANTI-SLIP, FOR LAND VEHICLES, LOW VOC
BS 7195(1989) : 1989 GUIDE FOR PREVENTION OF CORROSION OF METALS CAUSED BY VAPOURS FROM ORGANIC MATERIALS
DEFSTAN 00-23/3(2001) : 2001
BS EN 636-1:1997 Plywood. Specifications Requirements for plywood for use in dry conditions
DEFSTAN 80-8/2(1991) : 1991 PAINT, SYSTEM, OPTICAL INSTRUMENTS MATT BLACK, STOVING PAINT, PRIMING, OPTICAL INSTRUMENTS STOVING PAINT, FINISHING, OPTICAL INSTRUMENTS MATT BLACK, STOVING TYPES: BRUSHING SPRAYING
BS 5599:1993 Specification for hard anodic oxidation coatings on aluminium and its alloys for engineering purposes
DEFSTAN 03-1/4(2004) : 2004 IMPREGNATION OF POROUS CASTINGS
DEFSTAN 80-122/2(1998) : 1998 POWDER COATING, HIGH DURABILITY, STOVING
DEFSTAN 80-169/1(1993) : 1993 POWDER COATING, STOVING - TYPES: MATT, SEMI-GLOSS AND GLOSSY
BS ISO 6344-1:1998 Coated abrasives. Grain size analysis Grain size distribution test
DTD 369B : JUN 87 AMD 1 89 PIGMENTED VARNISH JOINTING COMPOUND
DEFSTAN 80-37/1(1973) : 1973 PAINT, FINISHING, CELLULOSE NITRATE, OIL-RESISTING TYPES: BRUSHING SPRAYING
DEFSTAN 03-25/4(2003) : 2003 SULFURIC ACID ANODISING OF ALUMINIUM AND ALUMINIUM ALLOYS
DEFSTAN 80-97/3(2000) : 2000 PAINT, SYSTEM, FOR THE INTERIOR OF BULK FUEL TANK AND FITTINGS, TWO PACK
DEFSTAN 80-161/2(2002) : 2002 PAINT, FINISHING, SPRAYING, EPOXY, MULTI-PACK
DEFSTAN 03-36/1(2005) : 2005 GUIDANCE TO THE USE OF CADMIUM ALTERNATIVES IN THE PROTECTIVE COATING OF DEFENCE EQUIPMENT
BS 2X 32:1998 Specification for pre-treatment etch primer for aerospace purposes
BS 1336:1971 Specification for knotting
BS 6338:1982 Specification for chromate conversion coatings on electroplated zinc and cadmium coatings
DEFSTAN 03-2/3(1995) : 1995 CLEANING AND PREPARATION OF METAL SURFACES
DEFSTAN 80-168/2(2003) : 2003 COMPOUND, PROTECTIVE, FOR VEHICLE UNDERBODIES, WATER-BASED
DEFSTAN 03-24/4(2003) : 2003 CHROMIC ACID ANODIZING OF ALUMINIUM AND ALUMINIUM ALLOYS
DEFSTAN 03-20/3(2005) : 2005 ELECTRO-DEPOSITION OF ZINC

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