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EN 13941:2009+A1:2010

Superseded
Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

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superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

Design and installation of preinsulated bonded pipe systems for district heating
Superseded date

06-10-2019

Published date

07-14-2010

Foreword
Introduction
1 Scope
2 Normative references
3 Terms and definitions, units and symbols
4 General considerations for system design
5 Components and materials
6 Actions and limit states
7 Installation
Annex A (normative) - Design of piping components under
        internal pressure
Annex B (informative) - Geotechnics and pipe-soil interaction
Annex C (informative) - Global- and cross sectional analysis
Annex D (informative) - Calculation of heat losses
Annex E (informative) - National A-deviations
Bibliography

This European Standard specifies rules for design, calculation and installation for preinsulated bonded pipe systems for buried hot water distribution and transmission networks (cf. Figure 2) with pipe assemblies in accordance with EN 253, for continuous operation with hot water at various temperatures up to 120ºC and occasionally with peak temperatures up to 140ºC and maximum internal pressure 25 bar (overpressure).Application rule:For larger pipe dimensions and pressures below 25 bar wall thickness bigger than specified in EN 253 can be required for straight pipes, bends and tees.The principles of the standard can be applied to preinsulated pipe systems with pressures higher than 25 bar, provided that special attention is paid to the effects of pressure. Adjacent pipes belonging to the network (e.g. pipes in ducts, valve chambers, road crossings above ground etc.) can be designed and installed according to this standard.The standard assumes use of treated water, which by softening, demineralisation, deaeration, adding of chemicals, or otherwise has been treated to prevent internal corrosion and deposits in the pipes.This standard is not applicable for such units as:a)pumps,b)exchangers,c)boiler installations, tank installations,d)consumer installations.However, the full functional ability and durability of such units should be ensured in consideration of the impacts from the district heating system and other impacts occurring from the conditions under which they have been installed.Guidelines for product quality inspection and in situ tests of joints are given in Annex A of EN 448:2009, Annex D of EN 253:2009, Annex A of EN 488:2009 and Annex B of EN 489:2009.Guidelines for welding of polyethylene casing are given in Annex B of EN 448:2009.The estimation of expected life with continuous operation at various temperatures is outlined in Annex B of EN 253:2009.

Committee
CEN/TC 107
DevelopmentNote
2009 Edition Re-Issued in July 2010 & incorporates AMD 1 2010. (07/2010) Supersedes PREN 13941. (11/2010)
DocumentType
Standard
PublisherName
Comite Europeen de Normalisation
Status
Superseded
SupersededBy
Supersedes

14/30294476 DC : 0 BS EN 448 - DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - FITTING ASSEMBLIES OF STEEL SERVICE PIPES, POLYURETHANE THERMAL INSULATION AND OUTER CASING OF POLYETHYLENE
DIN EN 15698-2 E : 2015 DISTRICT HEATING PIPES - PREINSULATED BONDED TWIN PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - PART 2: FITTING AND VALVE ASSEMBLY OF STEEL SERVICE PIPES, POLYURETHANE THERMAL INSULATION AND OUTER CASING OF POLYETHYLENE
09/30197069 DC : 0 BS EN 488 - DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - STEEL VALVE ASSEMBLY FOR STEEL SERVICE PIPES, POLYURETHANE THERMAL INSULATION AND OUTER CASING OF POLYETHYLENE
13/30291075 DC : 0 BS EN 15698-2 - DISTRICT HEATING PIPES - PREINSULATED BONDED TWIN PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - PART 2: FITTING AND VALVE ASSEMBLY OF STEEL SERVICE PIPES, POLYURETHANE THERMAL INSULATION AND OUTER CASING OF POLYETHYLENE
UNE-EN 13480-6:2017 Metallic industrial piping - Part 6: Additional requirements for buried piping
BS EN 15698-2:2015 District heating pipes. Preinsulated bonded twin pipe systems for directly buried hot water networks Fitting and valve assembly of steel service pipes, polyurethane thermal insulation and outer casing of polyethylene
I.S. EN 14419:2009 DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - SURVEILLANCE SYSTEMS
I.S. EN 488:2015 DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - STEEL VALVE ASSEMBLY FOR STEEL SERVICE PIPES, POLYURETHANE THERMAL INSULATION AND OUTER CASING OF POLYETHYLENE
I.S. EN 253:2009 DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - PIPE ASSEMBLY OF STEEL SERVICE PIPE, POLYURETHANE THERMAL INSULATION AND OUTER CASING OF POLYETHYLENE
I.S. EN 448:2015 DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - FITTING ASSEMBLIES OF STEEL SERVICE PIPES, POLYURETHANE THERMAL INSULATION AND OUTER CASING OF POLYETHYLENE
BS EN 489:2009 District heating pipes. Preinsulated bonded pipe systems for directly buried hot water networks. Joint assembly for steel service pipes, polyurethane thermal insulation and outer casing of polyethylene
BS EN 14419:2009 District heating pipes. Preinsulated bonded pipe systems for directly buried hot water networks. Surveillance systems
07/30160790 DC : 0 BS EN 15632-1 - DISTRICT HEATING PIPES - PRE-INSULATED FLEXIBLE PIPE SYSTEMS - PART 1: CLASSIFICATION, GENERAL REQUIREMENTS AND TEST METHODS
14/30294473 DC : 0 BS EN 488 - DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - STEEL VALVE ASSEMBLY FOR STEEL SERVICE PIPES, POLYURETHANE THERMAL INSULATION AND OUTER CASING OF POLYETHYLENE
DIN EN 15698-2:2015-11 DISTRICT HEATING PIPES - PREINSULATED BONDED TWIN PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - PART 2: FITTING AND VALVE ASSEMBLY OF STEEL SERVICE PIPES, POLYURETHANE THERMAL INSULATION AND OUTER CASING OF POLYETHYLENE
07/30153360 DC : 0 BS EN 489 - DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - JOINT ASSEMBLY FOR STEEL SERVICE PIPES, POLYURETHANE THERMAL INSULATION AND OUTER CASING OF POLYETHYLENE
BS EN 15632-1 : 2009 DISTRICT HEATING PIPES - PRE-INSULATED FLEXIBLE PIPE SYSTEMS - PART 1: CLASSIFICATION, GENERAL REQUIREMENTS AND TEST METHODS
I.S. EN 13480-6:2017 METALLIC INDUSTRIAL PIPING - PART 6: ADDITIONAL REQUIREMENTS FOR BURIED PIPING
BS EN 253 : 2009 DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - PIPE ASSEMBLY OF STEEL SERVICE PIPE, POLYURETHANE THERMAL INSULATION AND OUTER CASING OF POLYETHYLENE
07/30168488 DC : 0 BS EN 253 - DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - PIPE ASSEMBLY OF STEEL SERVICE PIPE, POLYURETHANE THERMAL INSULATION AND OUTER CASING OF POLYETHYLENE
I.S. EN 15632-4:2009 DISTRICT HEATING PIPES - PRE-INSULATED FLEXIBLE PIPE SYSTEMS - PART 4: BONDED SYSTEM WITH METAL SERVICE PIPES; REQUIREMENTS AND TEST METHODS
EN 13480-6:2017 Metallic industrial piping - Part 6: Additional requirements for buried piping
DIN EN 448:2016-02 DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - FITTING ASSEMBLIES OF STEEL SERVICE PIPES, POLYURETHANE THERMAL INSULATION AND OUTER CASING OF POLYETHYLENE
DIN EN 488:2016-02 DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - STEEL VALVE ASSEMBLY FOR STEEL SERVICE PIPES, POLYURETHANE THERMAL INSULATION AND OUTER CASING OF POLYETHYLENE
I.S. EN 489:2009 DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - JOINT ASSEMBLY FOR STEEL SERVICE PIPES, POLYURETHANE THERMAL INSULATION AND OUTER CASING OF POLYETHYLENE
EN 488:2015 District heating pipes - Preinsulated bonded pipe systems for directly buried hot water networks - Steel valve assembly for steel service pipes, polyurethane thermal insulation and outer casing of polyethylene
UNI EN 489 : 2009 DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - JOINT ASSEMBLY FOR STEEL SERVICE PIPES, POLYURETHANE THERMAL INSULATION AND OUTER CASING OF POLYETHYLENE
UNI EN 1993-4-3 : 2007 EUROCODE 3 - DESIGN OF STEEL STRUCTURES - PART 4-3: PIPELINES
UNI EN 14419 : 2009 DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - SURVEILLANCE SYSTEMS
UNE-EN 15632-1:2010 District heating pipes - Pre-insulated flexible pipe systems - Part 1: Classification, general requirements and test methods
UNE-EN 15632-4:2010 District heating pipes - Pre-insulated flexible pipe systems - Part 4: Bonded system with metal service pipes; requirements and test methods
07/30165568 DC : 0 BS EN 448 - DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - FITTING ASSEMBLIES OF STEEL SERVICE PIPES, POLYURETHANE THERMAL INSULATION AND OUTER CASING OF POLYETHYLENE
BS EN 13480-6:2017 Metallic industrial piping Additional requirements for buried piping
I.S. EN 15698-2:2015 DISTRICT HEATING PIPES - PREINSULATED BONDED TWIN PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - PART 2: FITTING AND VALVE ASSEMBLY OF STEEL SERVICE PIPES, POLYURETHANE THERMAL INSULATION AND OUTER CASING OF POLYETHYLENE
DIN EN 253:2015-12 DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - PIPE ASSEMBLY OF STEEL SERVICE PIPE, POLYURETHANE THERMAL INSULATION AND OUTER CASING OF POLYETHYLENE
DIN EN 489:2009-07 District heating pipes - Preinsulated bonded pipe systems for directly buried hot water networks - Joint assembly for steel service pipes, polyurethane thermal insulation and outer casing of polyethylene; German and English version EN 489:2009
UNE-EN 488:2012 District heating pipes - Preinsulated bonded pipe systems for directly buried hot water networks - Steel valve assembly for steel service pipes, polyurethane thermal insulation and outer casing of polyethylene
BS EN 488:2015 District heating pipes. Preinsulated bonded pipe systems for directly buried hot water networks. Steel valve assembly for steel service pipes, polyurethane thermal insulation and outer casing of polyethylene
UNE-EN 448:2017 District heating pipes - Preinsulated bonded pipe systems for directly buried hot water networks - Fitting assemblies of steel service pipes, polyurethane thermal insulation and outer casing of polyethylene
EN 489:2009 District heating pipes - Preinsulated bonded pipe systems for directly buried hot water networks - Joint assembly for steel service pipes, polyurethane thermal insulation and outer casing of polyethylene
EN 14419:2009 District heating pipes - Preinsulated bonded pipe systems for directly buried hot water networks - Surveillance systems
EN 253:2009+A2:2015 District heating pipes - Preinsulated bonded pipe systems for directly buried hot water networks - Pipe assembly of steel service pipe, polyurethane thermal insulation and outer casing of polyethylene
EN 15698-2:2015 District heating pipes - Preinsulated bonded twin pipe systems for directly buried hot water networks - Part 2: Fitting and valve assembly of steel service pipes, polyurethane thermal insulation and outer casing of polyethylene
EN 15632-1:2009+A1:2014 (edition 2) District heating pipes - Pre-insulated flexible pipe systems - Part 1: Classification, general requirements and test methods
EN 15632-4:2009 District heating pipes - Pre-insulated flexible pipe systems - Part 4: Bonded system with metal service pipes; requirements and test methods
EN 448:2015 District heating pipes - Preinsulated bonded pipe systems for directly buried hot water networks - Fitting assemblies of steel service pipes, polyurethane thermal insulation and outer casing of polyethylene
07/30160800 DC : 0 BS EN 15632-4 - DISTRICT HEATING PIPES - PRE-INSULATED FLEXIBLE PIPE SYSTEMS - PART 4: BONDED METAL SERVICE PIPES - REQUIREMENTS AND TEST METHODS
BS EN 15632-4:2009 District heating pipes. Pre-insulated flexible pipe systems Bonded system with metal service pipes; requirements and test methods
UNI EN 15632-4 : 2009 DISTRICT HEATING PIPES - PRE-INSULATED FLEXIBLE PIPE SYSTEMS - PART 4: BONDED SYSTEM WITH METAL SERVICE PIPES - REQUIREMENTS AND TEST METHODS
DIN EN 15632-1:2015-03 District heating pipes - Pre-insulated flexible pipe systems - Part 1: Classification, general requirements and test methods (includes Amendment A1:2014)
NF EN 15632-4 : 2010 DISTRICT HEATING PIPES - PRE-INSULATED FLEXIBLE PIPE SYSTEMS - PART 4: BONDED SYSTEM WITH METAL SERVICE PIPES - REQUIREMENTS AND TEST METHODS
BS EN 448:2015 District heating pipes. Preinsulated bonded pipe systems for directly buried hot water networks. Fitting assemblies of steel service pipes, polyurethane thermal insulation and outer casing of polyethylene
I.S. EN 15632-1:2009 DISTRICT HEATING PIPES - PRE-INSULATED FLEXIBLE PIPE SYSTEMS - PART 1: CLASSIFICATION, GENERAL REQUIREMENTS AND TEST METHODS
DIN EN 489:2003-05 DISTRICT HEATING PIPES - PREINSULATED BONDED PIPE SYSTEMS FOR DIRECTLY BURIED HOT WATER NETWORKS - JOINT ASSEMBLY FOR STEEL SERVICE PIPES, POLYURETHANE THERMAL INSULATION AND OUTER CASING OF POLYETHYLENE

ISO 3834-1:2005 Quality requirements for fusion welding of metallic materials Part 1: Criteria for the selection of the appropriate level of quality requirements
EN 444:1994 Non-destructive testing - General principles for radiographic examination of metallic materials by X- and gamma-rays
EN ISO 3834-3:2005 Quality requirements for fusion welding of metallic materials - Part 3: Standard quality requirements (ISO 3834-3:2005)
ENV 1991-3:1995/AC:1998 EUROCODE 1 - BASIS OF DESIGN AND ACTIONS ON STRUCTURES - TRAFFIC LOADS ON BRIDGES
EN ISO 3834-2:2005 Quality requirements for fusion welding of metallic materials - Part 2: Comprehensive quality requirements (ISO 3834-2:2005)
ASME B31.1 : 2016 POWER PIPING
EN 488:2015 District heating pipes - Preinsulated bonded pipe systems for directly buried hot water networks - Steel valve assembly for steel service pipes, polyurethane thermal insulation and outer casing of polyethylene
EN ISO 9692-2:1998/AC:1999 WELDING AND ALLIED PROCESSES - JOINT PREPARATION - PART 2: SUBMERGED ARC WELDING OF STEELS
ISO 3834-4:2005 Quality requirements for fusion welding of metallic materials Part 4: Elementary quality requirements
EN ISO 3834-4:2005 Quality requirements for fusion welding of metallic materials - Part 4: Elementary quality requirements (ISO 3834-4:2005)
ISO/TR 15608:2017 Welding Guidelines for a metallic materials grouping system
EN 1714:1997/A2:2003 NON-DESTRUCTIVE TESTING OF WELDS - ULTRASONIC TESTING OF WELDED JOINTS
EN 1594:2013 Gas infrastructure - Pipelines for maximum operating pressure over 16 bar - Functional requirements
ISO 14731:2006 Welding coordination Tasks and responsibilities
EN 10216-2:2013 Seamless steel tubes for pressure purposes - Technical delivery conditions - Part 2: Non-alloy and alloy steel tubes with specified elevated temperature properties
EN 448:2015 District heating pipes - Preinsulated bonded pipe systems for directly buried hot water networks - Fitting assemblies of steel service pipes, polyurethane thermal insulation and outer casing of polyethylene
EN 473:2008 Non-destructive testing - Qualification and certification of NDT personnel - General principles
ISO 5817:2014 Welding — Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded) — Quality levels for imperfections
ISO 15614-1:2017 Specification and qualification of welding procedures for metallic materials — Welding procedure test — Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys
EN 13480-3:2017 Metallic industrial piping - Part 3: Design and calculation
ISO 15609-1:2004 Specification and qualification of welding procedures for metallic materials Welding procedure specification Part 1: Arc welding
ISO 3834-2:2005 Quality requirements for fusion welding of metallic materials Part 2: Comprehensive quality requirements
EN 1289:1998/A2:2003 NON-DESTRUCTIVE TESTING OF WELDS - PENETRANT TESTING OF WELDS - ACCEPTANCE LEVELS
EN 10217-2:2002/A1:2005 WELDED STEEL TUBES FOR PRESSURE PURPOSES - TECHNICAL DELIVERY CONDITIONS - PART 2: ELECTRIC WELDED NON-ALLOY AND ALLOY STEEL TUBES WITH SPECIFIED ELEVATED TEMPERATURE PROPERTIES
EN 583-1:1998/A1:2003 NON-DESTRUCTIVE TESTING - ULTRASONIC EXAMINATION - GENERAL PRINCIPLES
EN 489:2009 District heating pipes - Preinsulated bonded pipe systems for directly buried hot water networks - Joint assembly for steel service pipes, polyurethane thermal insulation and outer casing of polyethylene
EN ISO 14731:2006 Welding coordination - Tasks and responsibilities (ISO 14731:2006)
EN 10204:2004 Metallic products - Types of inspection documents
CEN/TR 1295-2:2005 Structural design of buried pipelines under various conditions of loading - Part 2: Summary of nationally established methods of design
EN ISO 15609-1:2004 Specification and qualification of welding procedures for metallic materials - Welding procedure specification - Part 1: Arc welding (ISO 15609-1:2004)
EN ISO 3834-1:2005 Quality requirements for fusion welding of metallic materials - Part 1: Criteria for the selection of the appropriate level of quality requirements (ISO 3834-1:2005)
EN 1712:1997/A2:2004 NON-DESTRUCTIVE TESTING OF WELDS - ULTRASONIC TESTING OF WELDED JOINTS - ACCEPTANCE LEVELS
ISO 3419:1981 Non-alloy and alloy steel butt-welding fittings
EN 13018:2016 NON-DESTRUCTIVE TESTING - VISUAL TESTING - GENERAL PRINCIPLES
ISO 9692-2:1998 Welding and allied processes — Joint preparation — Part 2: Submerged arc welding of steels
EN 1291:1998/A2:2003 NON-DESTRUCTIVE TESTING OF WELDS - MAGNETIC PARTICLE TESTING OF WELDS - ACCEPTANCE LEVELS
ISO 15607:2003 Specification and qualification of welding procedures for metallic materials General rules
EN 571-1:1997 Non destructive testing - Penetrant testing - Part 1: General principles
EN 253:2009+A2:2015 District heating pipes - Preinsulated bonded pipe systems for directly buried hot water networks - Pipe assembly of steel service pipe, polyurethane thermal insulation and outer casing of polyethylene
EN 1418:1997 Welding personnel - Approval testing of welding operators for fusion welding and resistance weld setters for fully mechanized and automatic welding of metallic materials
EN 970:1997 Non-destructive examination of fusion welds - Visual examination
EN 1290:1998/A2:2003 NON-DESTRUCTIVE EXAMINATION OF WELDS - MAGNETIC PARTICLE EXAMINATION OF WELDS
ISO 3834-3:2005 Quality requirements for fusion welding of metallic materials Part 3: Standard quality requirements
EN 25817 : 1992 ARC WELDED JOINTS IN STEEL - GUIDANCE ON QUALITY LEVELS FOR IMPERFECTIONS
EN 10253-2:2007 Butt-welding pipe fittings - Part 2: Non alloy and ferritic alloy steels with specific inspection requirements
EN 10217-1:2002/A1:2005 WELDED STEEL TUBES FOR PRESSURE PURPOSES - TECHNICAL DELIVERY CONDITIONS - NON-ALLOY STEEL TUBES WITH SPECIFIED ROOM TEMPERATURE PROPERTIES
EN 10217-5:2002/A1:2005 WELDED STEEL TUBES FOR PRESSURE PURPOSES - TECHNICAL DELIVERY CONDITIONS - PART 5: SUBMERGED ARC WELDED NON-ALLOY AND ALLOY STEEL TUBES WITH SPECIFIED ELEVATED TEMPERATURE PROPERTIES
EN 1435:1997/A2:2003 NON-DESTRUCTIVE TESTING OF WELDS - RADIOGRAPHIC TESTING OF WELDED JOINTS
EN ISO 15607:2003 Specification and qualification of welding procedures for metallic materials - General rules (ISO 15607:2003)
EN 287-1:2011 Qualification test of welders - Fusion welding - Part 1: Steels

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