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I.S. EN 14587-1:2007

Superseded
Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

View Superseded by
superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

RAILWAY APPLICATIONS - TRACK - FLASH BUTT WELDING OF RAILS - PART 1: NEW R220, R260, R260MN AND R350HT GRADE RAILS IN A FIXED PLANT
Available format(s)

Hardcopy , PDF

Superseded date

01-10-2019

Language(s)

English

Published date

01-01-2007

Preview

For Harmonized Standards, check the EU site to confirm that the Standard is cited in the Official Journal.

Only cited Standards give presumption of conformance to New Approach Directives/Regulations.

Foreword
Introduction
1 Scope
2 Normative references
3 Terms and definitions
4 Quality management system
5 Requirements for the welding process
   5.1 General
   5.2 Clamping force
   5.3 Pre-heating
   5.4 Flashing
   5.5 Upsetting
   5.6 Upset current
   5.7 Unclamping
   5.8 Welding parameters
   5.9 Steps across the weld
   5.10 Removal of excess upset
   5.11 Post-weld heat treatment
   5.12 Rail end preparation and horizontal alignment
        requirements
6 Procedure approval
   6.1 General
   6.2 Information to be supplied by the purchaser
   6.3 Sample preparation
   6.4 Approval tests
        6.4.1 Visual inspection
        6.4.2 Weld trimming
        6.4.3 Weld straightness and flatness
        6.4.4 Magnetic particle or dye penetrant inspection
        6.4.5 Bend testing
        6.4.6 Macro examination
        6.4.7 Micro examination
        6.4.8 Hardness testing
        6.4.9 Fatigue testing
   6.5 Test result report
7 Approval of other rail profiles or grades
   7.1 General
   7.2 Sample preparation
   7.3 Approval tests
   7.4 Test result report
8 Approval of the Welding Contractor
   8.1 General
   8.2 Welding procedure
   8.3 Operators
   8.4 Supervision
   8.5 Weld Inspection
   8.6 Equipment
9 Weld production following procedure approval
   9.1 Weld production
   9.2 Information to be supplied by the purchaser
   9.3 Rail end preparation and horizontal rail alignment
        requirements
   9.4 Weld parameter monitoring
   9.5 Weld identification
   9.6 Visual inspections
   9.7 Steps across the weld
   9.8 Finishing
        9.8.1 Correction of vertical and horizontal weld
               alignment
        9.8.2 Profile finishing of the rail head
   9.9 Weld straightness and flatness
   9.10 Bend testing
        9.10.1 General
        9.10.2 Additional bend test
        9.10.3 Bend test procedure
        9.10.4 Interpretation of results
        9.10.5 Retesting
   9.11 Documentation
Annex A (normative) Bend test requirements
Annex B (normative) Test weld fracture faces - Recording
        of defects
Annex C (normative) Fatigue test method for flash butt welds
  C.1 Scope
  C.2 Test equipment
  C.3 Calibration procedure
      C.3.1 General
      C.3.2 Test piece
      C.3.3 Test piece preparation
      C.3.4 Instrumentation
      C.3.5 Procedure
  C.4 Fatigue test method
      C.4.1 General
      C.4.2 Staircase testing method
      C.4.3 Example of the data analysis of a fatigue
            strength determination by the staircase method
      C.4.4 Past-the-post testing method
Annex D (normative) Macro examination and micro examination
  D.1 Macro examination
  D.2 Micro examination
Annex E (normative) Hardness testing
Bibliography

Describes requirements for the approval of a welding process in a fixed plant, together with the requirements for subsequent welding production.

DocumentType
Standard
Pages
40
PublisherName
National Standards Authority of Ireland
Status
Superseded
SupersededBy

ISO 6507-1:2005 Metallic materials Vickers hardness test Part 1: Test method
EN ISO 9001:2015 Quality management systems - Requirements (ISO 9001:2015)
ISO 9001:2015 Quality management systems — Requirements
EN 13674-1:2011+A1:2017 Railway applications - Track - Rail - Part 1: Vignole railway rails 46 kg/m and above
ISO 7500-1:2015 Metallic materials Calibration and verification of static uniaxial testing machines Part 1: Tension/compression testing machines Calibration and verification of the force-measuring system
EN 571-1:1997 Non destructive testing - Penetrant testing - Part 1: General principles
EN 1290:1998/A2:2003 NON-DESTRUCTIVE EXAMINATION OF WELDS - MAGNETIC PARTICLE EXAMINATION OF WELDS

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