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SAE J 516 : 2016

Superseded

Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

View Superseded by
superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

HYDRAULIC HOSE FITTINGS

Available format(s)

Hardcopy , PDF

Superseded date

03-23-2019

Language(s)

English

Published date

01-01-2016

1. SCOPE
2. REFERENCES
3. SIZE DESIGNATIONS
4. HOSE FITTING (CONNECTOR) IDENTIFICATION
5. DIMENSIONS AND TOLERANCES
6. PASSAGES
7. CONTOUR
8. STRAIGHT THREADS
9. THREAD ECCENTRICITY TOLERANCES
10. PIPE THREADS
11. MATERIAL
12. CORROSION PROTECTION
13. WORKMANSHIP
14. ASSEMBLY CONSIDERATIONS
15. PRESSURE RATINGS
16. ORDERING INFORMATION
17. NOTES
APPENDIX A
APPENDIX B
APPENDIX C - NEW VS OLD CODES INTERCHANGE
APPENDIX D - OPTIONAL INCH HEX SIZES

Gives general and dimensional specifications for the most common hose fittings used in conjunction with hydraulic hoses specified in SAE J 517 and used in hydraulic systems on mobile and stationary equipment.

DevelopmentNote
Supersedes MS 39155. (08/2004)
DocumentType
Standard
Pages
34
PublisherName
SAE International
Status
Superseded
SupersededBy
Supersedes

SAE J 2552 : 2014 PUSH-ON HOSE AND MATING HOSE FITTINGS
MIL-DTL-52525-35 Revision B:2008 FITTINGS, HOSE, SCREW-ON TO 4-BOLT SPLIT-FLANGE, 45 DEGREES BENT TUBE
MIL-DTL-52525-10 Revision D:2011 FITTINGS, HOSE, SCREW-ON TO 4-BOLT SPLIT-FLANGE, STRAIGHT
MIL-DTL-52525-32 Revision A:2008 FITTINGS, HOSE, REINFORCED HYDRAULIC HOSE AND CLAMP-HALVES: FIELD ATTACHABLE (REUSABLE), SCREW-ON TO 37 DEGREES FLARE FEMALE SWIVEL, 45 DEGREES BENT TUBE, FOR USE WITH TYPE 100RE FOUR-SPIRAL-WRAP REINFORCEMENT HOSE
MIL-DTL-52525-44 Base Document:2008 FITTINGS, HOSE, CRIMP TYPE, SPLIT-FLANGE, 45 DEGREES BENT TUBE
MIL-DTL-52525-1 Revision D:2011 FITTINGS, HOSE, SCREW-ON TO 37 DEGREES FLARE FEMALE SWIVEL, STRAIGHT, SAE-J516 TYPE, FOR ASSEMBLY WITH SAE-J517, TYPE 100R2 HOSE
MIL-DTL-52525-43 Base Document:2008 FITTINGS, HOSE, CRIMP TYPE, SPLIT-FLANGE, STRAIGHT
MIL-DTL-52525-11 Revision C:2008 FITTINGS, HOSE, SCREW-ON TO 4-BOLT SPLIT-FLANGE, 45 DEGREES BENT TUBE
CSA B109 : 2017 NATURAL GAS FOR VEHICLES INSTALLATION CODE
CSA NGV1 : 2017 COMPRESSED NATURAL GAS VEHICLE (NGV) FUELING CONNECTION DEVICES
MIL-DTL-52525-6 Revision C:2008 FITTINGS, HOSE, SCREW-ON TO 37 DEGREES FLARE FEMALE SWIVEL, 45 DEGREES BENT TUBE
MIL-DTL-52525-36 Revision B:2008 FITTINGS, HOSE, CRIMP TYPE, SPLIT-FLANGE, 90 DEGREES BENT TUBE
MIL-DTL-52525-15 Revision C:2008 FITTINGS, HOSE, SCREW-ON TO 4-BOLT SPLIT-FLANGE, 90 DEGREES BENT TUBE
ANSI NGV4.6 :1999 MANUALLY OPERATED VALVES FOR NATURAL GAS DISPENSING SYSTEMS
CSA 12.56 : 1999 MANUALLY OPERATED VALVES FOR NATURAL GAS DISPENSING SYSTEMS
CSA S826 SERIES : 2001 : R2016 FERRY BOARDING FACILITIES
SAE J518/1:2023 Hydraulic Flange Tube, Pipe, and Hose Connections Four-Screw Flange Connection - Part 1: 3.5 to 35 MPa (Code 61)
CSA/ANSI/IAS NGV 4.4:99/CSA 12.54:M99 (R2018) BREAKAWAY DEVICES FOR NATURAL GAS DISPENSING HOSES AND SYSTEMS
SAE J 517 : 2017 HYDRAULIC HOSE
MS52103 Revision F:2010 HOSE ASSEMBLY, NONMETALLIC: FUEL AND OIL, MEDIUM PRESSURE, FLARED TUBE
CNG FUEL INSPECTOR RESOURCE PACKAGE : 2013 CONSISTS OF ANSI NGV 1-2006/CSA NGV 1-2006, COMPRESSED NATURAL GAS VEHICLE (NGV) FUELING CONNECTION DEVICES; ANSI PRD 1-2013, PRESSURE RELIEF DEVICES FOR NATURAL GAS VEHICLE (NGV) FUEL CONTAINERS; ANSI NGV 2-2007, COMPRESSED NATURAL GAS VEHICLE FUEL CONTAINERS; ANSI NGV 2A-2012, ADDENDA 1 TO ANSI NGV 2-2007, COMPRESSED NATURAL GAS VEHICLE FUEL CONTAINERS AND ANSI NGV 2B-2012
SAE J 2093 : 1999 DESIGN CONSIDERATIONS FOR WHEELCHAIR LIFTS FOR ENTRY TO OR EXIT FROM A PERSONALLY LICENSED VEHICLE
MIL-T-13300 Revision E:1991 TRUCKS, HOPPER: COAL DELIVERY, CONVEYER TYPE, DIESEL ENGINE DRIVEN,24,000 GVW, 4X2 AND 39,500 GVW, 6X4, MODIFIED COMMERCIAL
MIL-DTL-52525-13 Revision C:2008 FITTINGS, HOSE, CRIMP TYPE, SPLIT-FLANGE STRAIGHT
A-A-52547-2 Base Document:1996 HOSE ASSEMBLY, RUBBER: FUEL AND OIL, LOW PRESSURE, FLARED TUBE
FED-STD-794 Revision Y:2005 TRUCKS: MEDIUM COMMERCIAL, 4X2 AND 4X4 9,500 TO 16,000 KG (21,000 TO 35,000 LBS) GVWR
ANSI NGV4.6 : 1999 : R2014 MANUALLY OPERATED VALVES FOR NATURAL GAS DISPENSING SYSTEMS
CSA/ANSI NGV 4.1-2018 Natural gas vehicle (NGV) dispensing systems
SAE J 1754/2 : 2015 HOSE ASSEMBLIES, RUBBER, HYDRAULIC, STEEL WIRE REINFORCED - PART 2: ORDERING INFORMATION
SAE J 1231 : 2016 FORMED TUBE ENDS FOR HOSE CONNECTIONS AND HOSE FITTINGS
SAE J 1754/3 : 2015 HOSE ASSEMBLIES, HYDRAULIC, J517 100R SERIES HOSE - PART 3: PROCUREMENT AND ORDERING INFORMATION
SAE J 518/3 : 2015 HYDRAULIC FLANGE CLAMPS, 2-SCREW FLANGE CONNECTION TO BE USED WITH SAE J518-1, (CODE 61) CONNECTIONS WHERE ONLY LOW PRESSURE IS REQUIRED
ANSI B11.17 : 2004 : R2015 SAFETY REQUIREMENTS FOR HORIZONTAL HYDRAULIC EXTRUSION PRESSES
ANSI B11.17 : 2004 : R2009 SAFETY REQUIREMENTS FOR HORIZONTAL HYDRAULIC EXTRUSION PRESSES
CSA S826 SERIES : 2001 : R2006 FERRY BOARDING FACILITIES
ANSI NGV1 : 2017 COMPRESSED NATURAL GAS VEHICLE (NGV) FUELING CONNECTION DEVICES
MIL-DTL-52525-5 Revision D:2011 FITTINGS, HOSE, SCREW-ON TO 37 DEGREES FLARE FEMALE SWIVEL, STRAIGHT
MIL-DTL-52525-34 Revision B:2008 FITTINGS, HOSE, SCREW-ON TO 4-BOLT SPLIT-FLANGE, STRAIGHT
MIL-DTL-52525-2 Revision C:2008 FITTINGS, HOSE, SCREW-ON TO 37 DEGREES FLARE FEMALE SWIVEL, 45 DEGREES BENT TUBE
MS500083 Revision E:2006 HOSE ASSEMBLY, NONMETALLIC: HYDRAULIC AND PNEUMATIC, HIGH PRESSURE, FEMALE 37 DEGREES FLARED TUBE
MIL-DTL-52525-38 Revision B:2008 FITTINGS, HOSE, SCREW-ON TO 37 DEGREES FLARE FEMALE SWIVEL, 45 DEGREES BENT TUBE
MIL-DTL-52525-3 Revision D:2011 FITTINGS, HOSE, SCREW-ON TO 37 DEGREES FLARE FEMALE SWIVEL, 90 DEGREES BENT TUBE, SHORT DROP
A-A-52548-1 Base Document:1996 HOSE ASSEMBLY, RUBBER - HYDRAULIC AND PNEUMATIC, MEDIUM PRESSURE, FLARED TUBE
MS500077 Revision E:2006 HOSE ASSEMBLY, RUBBER: HYDRAULIC AND PNEUMATIC, MEDIUM PRESSURE, FEMALE 37 DEGREES FLARED TUBE
A-A-52547-1 Base Document:1996 HOSE ASSEMBLY, NONMETALLIC: FUEL AND OIL, MEDIUM PRESSURE, FLARED TUBE
MIL-DTL-52525-9 Revision C:2008 FITTINGS, HOSE, SCREW-ON TO 37 DEGREES FLARE FEMALE SWIVEL, STRAIGHT
SAE J 846 : 2015 CODING SYSTEMS FOR IDENTIFICATION OF FLUID CONDUCTORS AND CONNECTORS
CSA HGV 4.6 : 2013 MANUALLY OPERATED VALVES FOR USE IN GASEOUS HYDROGEN VEHICLE FUELING STATIONS
CSA 12.5 : 1999 : R2014 NGV DISPENSING SYSTEMS
SAE J 2545 : 2014 TEST PROCEDURES FOR NON-SAE HYDRAULIC HOSES
SAE J 518/2 : 2017 HYDRAULIC FLANGED TUBE, PIPE, AND HOSE CONNECTIONS, 4-SCREW FLANGE CONNECTION - PART 2: 42 MPA (CODE 62)
CSA IR 1 : 2015 COMPRESSED NATURAL GAS VEHICLE (NGV) HIGH FLOW FUELING CONNECTION DEVICES - SUPPLEMENT TO NGV 1-2006
S6-14 Canadian Highway Bridge Design Code
MIL-DTL-52525-31 Revision B:2008 FITTINGS, HOSE, SCREW-ON TO 37 DEGREES FLARE FEMALE SWIVEL
MIL-DTL-52525 Revision F:2008 FITTINGS, HOSE, HYDRAULIC, REUSABLE, FIELD-ATTACHABLE AND CLAMP-HALVES, TO MATE WITH SAE-J517 TYPE HOSES, GENERAL SPECIFICATION FOR
SAE J 1475 : 2014 HYDRAULIC HOSE FITTING FOR MARINE APPLICATIONS
A-A-52426 Revision A:2012 HOSE AND HOSE ASSEMBLIES, NON-METALLIC, SILICONE, POLYESTER AND WIRE REINFORCED (FOR COOLANT AND HEATING SYSTEMS OF DIESEL AND GASOLINE POWERED ENGINES)
A-A-52548-2 Base Document:1996 HOSE ASSEMBLY, NONMETALLIC: HYDRAULIC AND PNEUMATIC HIGH PRESSURE, FLARED TUBEARED TUBE
MS52104 Revision D:2006 HOSE ASSEMBLY, RUBBER: FUEL AND OIL, LOW PRESSURE, FLARED TUBE
SAE J 518/1 : 2013 HYDRAULIC FLANGED TUBE, PIPE, AND HOSE CONNECTIONS, 4-SCREW FLANGE CONNECTION - PART 1: 3.5 MPA TO 35 MPA (CODE 61)
SAE J 527 : 2017 BRAZED DOUBLE WALL LOW-CARBON STEEL TUBING
ANSI NGV4.4 : 1999 : R2014 BREAKAWAY DEVICES FOR NATURAL GAS DISPENSING HOSES AND SYSTEMS
FED-STD-807 Revision M:2005 TRUCKS: HEAVY COMMERCIAL, 6X4 AND 6X6 19,500 TO 30,000 KG (43,000 TO 66,000 LBS) GVWR
MIL-DTL-52525-37 Revision B:2008 FITTINGS, HOSE, SCREW-ON TO 37 DEGREES FLARE FEMALE SWIVEL, STRAIGHT
SAE J 2593 : 2015 INFORMATION REPORT FOR THE INSTALLATION OF FLUID CONDUCTORS AND CONNECTORS
CSA 12.56 : 1999 : R2018 MANUALLY OPERATED VALVES FOR NATURAL GAS DISPENSING SYSTEMS
CSA 12.5 : 1999 : R2004 NGV DISPENSING SYSTEMS
MIL-DTL-52525-45 Base Document:2008 FITTINGS, HOSE, CRIMP TYPE, SPLIT-FLANGE, 90 DEGREES BENT TUBE
MIL-DTL-52525-39 Revision B:2008 FITTINGS, HOSE, SCREW-ON TO 37DEGREES FLARE FEMALE SWIVEL, 90 DEGREES BENT TUBE
MIL-DTL-52525-8 Revision C:2008 FITTINGS, HOSE, SCREW-ON TO 37 DEGREES FLARE FEMALE SWIVEL, 90 DEGREES BENT TUBE, LONG DROP
MIL-DTL-52525-7 Revision D:2011 FITTINGS, HOSE, SCREW-ON TO 37 DEGREES FLARE FEMALE SWIVEL, 90 DEGREES BENT TUBE, SHORT DROP
MIL-DTL-52525-14 Revision C:2008 FITTINGS, HOSE CRIMP TYPE, SPLIT-FLANGE 45 DEGREES BENT
MIL-DTL-52525-41 Revision A:2008 FITTINGS, HOSE, CRIMP TYPE, SPLIT-FLANGE, 45 DEGREES BENT TUBE
MIL-DTL-52525-42 Revision B:2008 FITTINGS, HOSE, CRIMP TYPE, SPLIT-FLANGE 90 DEGREES BENT
MIL-DTL-52525-12 Revision D:2011 FITTINGS, HOSE, SCREW ON TO SPLIT-FLANGE 90 DEGREES BENT
MIL-DTL-52525-33 Revision A:2008 FITTINGS, WIRE REINFORCED HYDRAULIC HOSE AND CLAMP-HALVES: FIELD ATTACHABLE (REUSABLE), SCREW-ON TO 37 DEGREES FLARE FEMALE SWIVEL, 90 DEGREES BENT TUBE, FOR USE WITH TYPE 100RE FOUR-SPRIAL-WRAP REINFORCEMENT HOSE
MIL-DTL-52525-40 Revision B:2008 FITTINGS, HOSE, CRIMP TYPE, SPLIT-FLANGE, STRAIGHT
MIL-DTL-52525-4 Revision D:2011 FITTINGS, HOSE, SCREW-ON TO 37 DEGREES FLARE FEMALE SWIVEL, 90 DEGREES BENT TUBE, LONG DROP
ANSI NGV4.4 : 1999 BREAKAWAY DEVICES FOR NATURAL GAS DISPENSING HOSES AND SYSTEMS
SAE J 526 : 2016 WELDED LOW-CARBON STEEL TUBING SUITABLE FOR BENDING, FLARING, BEADING, FORMING AND BRAZING
SAE J 1754/1 : 2017 HOSE ASSEMBLIES, RUBBER, HYDRAULIC, STEEL WIRE REINFORCED - PART 1: PROCUREMENT DOCUMENT

SAE J 517 : 2016 HYDRAULIC HOSE
SAE J 846 : 2015 CODING SYSTEMS FOR IDENTIFICATION OF FLUID CONDUCTORS AND CONNECTORS
SAE J 518 : 2013 HYDRAULIC FLANGED TUBE, PIPE, AND HOSE CONNECTIONS, FOUR-BOLT SPLIT FLANGE TYPE
SAE J 1926/3 : 2016 CONNECTIONS FOR GENERAL USE AND FLUID POWER - PORTS AND STUD ENDS WITH ASME B1.1 THREADS AND O-RING SEALING - PART 3: LIGHT-DUTY (L-SERIES) STUD ENDS
ISO 4759-1:2000 Tolerances for fasteners — Part 1: Bolts, screws, studs and nuts — Product grades A, B and C
ISO 12151-2:2003 Connections for hydraulic fluid power and general use — Hose fittings — Part 2: Hose fittings with ISO 8434-1 and ISO 8434-4 24 degree cone connector ends with O-rings
SAE J 1273 : 2014 RECOMMENDED PRACTICES FOR HYDRAULIC HOSE ASSEMBLIES
ISO 12151-5:2007 Connections for hydraulic fluid power and general use — Hose fittings — Part 5: Hose fittings with ISO 8434-2 37 degree flared ends
SAE J 1453/3 : 2012 SPECIFICATION FOR O-RING FACE SEAL CONNECTORS: PART 3 - REQUIREMENTS, DIMENSIONS, AND TESTS FOR STEEL UNIONS, BULKHEADS, SWIVELS, BRAZE SLEEVES, CAPS, AND CONNECTORS WITH SAE J1926-2 INCH STUD ENDS
SAE J 1453/1 : 2012 SPECIFICATION FOR O-RING FACE SEAL CONNECTORS - PART 1: TUBE CONNECTION DETAILS AND COMMON REQUIREMENTS FOR PERFORMANCE AND TESTS
ISO 12151-3:2010 Connections for hydraulic fluid power and general use Hose fittings Part 3: Hose fittings with ISO 6162-1 or ISO 6162-2 flange ends
SAE J 514 : 2012 HYDRAULIC TUBE FITTINGS
ISO 9227:2017 Corrosion tests in artificial atmospheres — Salt spray tests
ISO 12151-1:2010 Connections for hydraulic fluid power and general use — Hose fittings — Part 1: Hose fittings with ISO 8434-3 O-ring face seal ends
ISO 12151-4:2007 Connections for hydraulic fluid power and general use Hose fittings Part 4: Hose fittings with ISO 6149 metric stud ends
SAE J 1926/2 : 2016 CONNECTIONS FOR GENERAL USE AND FLUID POWER - PORTS AND STUD ENDS WITH ASME B1.1 THREADS AND O-RING SEALING - PART 2: HEAVY-DUTY (S SERIES) STUD ENDS
SAE J512 : 1997 AUTOMOTIVE TUBE FITTINGS
SAE J 476 : 2013 DRYSEAL PIPE THREADS

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