TR NWT 000078 : ISSUE 3
Superseded
A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
GENERIC PHYSICAL DESIGN REQUIREMENTS FOR TELECOMMUNICATIONS PRODUCTS AND EQUIPMENT
09-01-1997
01-12-2013
INTRODUCTION
2 REQUIREMENTS FOR ALL PRODUCTS
2.1 GENERAL
2.2 ELECTRICAL AND MECHANICAL INTEGRITY
2.3 ADMINISTRATION OF REQUIREMENTS
3 MATERIALS AND FINISHES REQUIREMENTS
3.1 GENERAL
3.2 MATERIALS
3.2.1 Fire Resistance Requirements
3.2.2 Fire Risk Analysis
3.2.3 Fluxes
3.2.4 Silver
3.2.5 Silicones
3.3 FINISHES
4 SEPARABLE CONNECTOR REQUIREMENTS
4.1 GENERAL
4.1.1 Design Considerations
4.1.2 Noble Metallizations
4.1.3 Base Metallizations
4.1.4 Lubrication
4.1.5 Qualification Testing
4.2 TWO-PART AND PWB EDGE CARD CONNECTORS
4.2.1 Design
4.2.2 Polarization
4.2.3 Insertion and Removal Forces
4.3 COMPONENT SOCKETS
4.3.1 Durability
4.3.2 Usage
4.4 INSULATION DISPLACEMENT CONNECTORS
4.5 ZERO INSERTION FORCE CONNECTORS
4.6 COAXIAL CONNECTORS
4.7 OPTICAL CONNECTORS
5 WIRE AND CABLE REQUIREMENTS
5.1 METALLIC WIRE AND CABLE
5.1.1 Outside Plant Cable
5.1.2 Outside Plant Wire
5.1.3 Customer Premises Wire and Cable
5.1.4 Central Office Wire and Cable
5.1.5 Power Wire and Cable
5.1.6 Materials
5.1.7 Performance
5.1.8 Wire and Cable Preparation for Equipment
Assemblies
5.1.9 Cable and Wire Termination
5.2 OPTICAL FIBER AND OPTICAL FIBER CABLES
6 PRINTED WIRING BOARD REQUIREMENTS
6.1 GENERAL
6.1.3 Materials
6.1.4 Design
6.1.5 Manufacturing
6.2 MULTILAYER PWBs - GENERAL REQUIREMENTS
6.2.1 Design
6.2.2 Manufacturing
6.3 PRINTED WIRING BOARDS FOR SURFACE MOUNTING
6.3.1 General Requirements
6.4 PRINTED WIRING BOARDS FOR BACKPANELS
6.4.1 Design
6.4.2 Manufacturing
7 PWB ASSEMBLY REQUIREMENTS
7.1 GENERAL
7.1.1 Materials
7.1.2 Assembly Design
7.1.3 Manufacturing
7.2 PWB ASSEMBLIES - THROUGH-HOLE MOUNTED COMPONENTS
7.2.1 Assembly Design
7.2.2 Manufacturing
7.3 PWB ASSEMBLIES - SURFACE-MOUNTED COMPONENTS
7.3.1 Materials
7.3.2 Assembly Design
7.3.3 Reliability
7.3.4 Manufacturing
7.4 BACKPANEL PWB ASSEMBLIES
7.4.1 Assembly Design
7.4.2 Manufacturing
8 EQUIPMENT SUB-ASSEMBLY & ASSEMBLY REQUIREMENTS
8.1 GENERAL
8.2 MANUFACTURING
8.3 EQUIPMENT MODIFICATIONS
8.4 PERFORMANCE
9 ELECTROSTATIC DISCHARGE
9.1 GENERAL
9.2 SUSCEPTIBILITY
9.3 ESD RESISTANCE
9.4 CIRCUIT PACK ESD TEST METHODS AND REQUIREMENTS
9.4.1 Scope and Purpose
9.4.2 ESD Considerations
9.4.3 Test Preparation
9.4.4 Experimental ESD Failure Threshold
Measurement
9.5 ESD WARNING LABEL REQUIREMENTS
10 PRODUCT IDENTIFICATION & MARKINGS REQUIREMENTS
11 PACKAGE REQUIREMENTS
12 REPAIR & MODIFICATION OF CUSTOMER RETURN UNITS
12.1 GENERAL
13 QUALIFICATION TEST PROCEDURES
13.1 CORROSIVENESS OF SOLDERING FLUXES
13.1.2 Preparation of Fluxes for Testing
13.1.3 Test Patterns for SIR and
Electromigration Resistance Testing
13.1.4 SIR Test
13.1.5 Electromigration Resistance Test
13.2 POLYMERIC COATINGS AND ADHESIVE MATERIALS
13.2.1 General
13.2.2 Visual
13.2.3 Adhesion
13.2.4 Corrosion of Copper
13.2.5 Test Patterns for Insulation Resistance
and Electromigration Testing
13.2.6 Insulation Resistance Testing
13.2.7 Electromigration Resistance Testing
13.2.8 Pre-Production Testing
13.3 SEPARABLE CONNECTOR & SOCKETED COMPONENT LUBRICANT
QUALIFICATION
13.3.1 Lubricants for Gold-to-Gold or Similar
Noble Metallizations
13.3.2 Lubricants for Tin-to-Tin and Solder-to-
Solder Separable Connections
14 TESTS AND METHODS
14.1 GENERAL
14.2 METAL FINISHES
14.2.1 Noble Metal Contact Finishes
14.2.2 Noble Metal Porosity Testing
14.3 PWBs
14.3.1 Preparation of Cross-Sections
14.3.2 Plating Thickness Measurement
14.3.3 Plated Finish Discontinuities
14.3.4 Thermal Shock Testing of Plated-Through
Holes
14.4 INSULATION RESISTANCE TESTING
14.4.1 Equipment Required
14.4.2 Insulation Resistance Test Patterns
14.4.3 Terminating Test Patterns
14.4.4 Test Procedure
14.4.5 Data Handling
14.4.6 Insulation Resistance Requirements
14.5 SOLVENT EXTRACT CONDUCTIVITY TESTING
14.5.1 Equipment and Reagents Required
14.5.2 Calibration Procedure
14.5.3 Testing of Production PWBs and Assemblies
GLOSSARY
REFERENCES
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