DEFSTAN 02-319/2(2002) : INTERIM

Name: DEFSTAN 02-319/2(2002) : INTERIM
Brand: DEFSTAN

Superseded

View Superseded by

REQUIREMENTS FOR AVIATION FUEL SYSTEMS IN HM SURFACE SHIPS

Superseded date

11-12-2009

Published date

12-01-2013

Publisher

UK Ministry of Defence Standards

TITLE PAGE
SCOPE
FOREWORD
Sponsorship
Conditions of Release
Categories of Standard
Related Documents
Health and Safety
Additional Information
CONTENTS
SECTION 1 - PERFORMANCE SPECIFICATION
            1.1 Objectives of Complete Fuel System
            1.2 Fuel
                 1.2.1 Fuels to be Handled
                 1.2.2 NATO F-44 and NATO F-76 Fuels
                       Specifications
                 1.2.3 Fuel Contamination
                 1.2.4 Water Contamination
                 1.2.5 Contamination by Solids
                 1.2.6 Soluble Contamination
                 1.2.7 Copper, Zinc, Cadmium and Vanadium
                       Contamination
            1.3 Environmental Conditions
            1.4 Electrical and Electronic Systems
SECTION 2 - NATIONAL/INTERNATIONAL REGULATIONS
            2.1 Safety Requirements
            2.2 Static Electricity
SECTION 3 - MILITARY STANDARDS/REQUIREMENTS
            3.1 Drawings
            3.2 Materials
                 3.2.1 Pipes Within Tanks
                 3.2.2 System Piping Outside Tanks
                 3.2.3 Sounding Tubes
                 3.2.4 Air Escapes
                 3.2.5 Flexible Fittings
                 3.2.6 Fittings in Copper-Nickel Pipe Systems
                 3.2.7 Fittings in Steel Pipe Systems
                 3.2.8 Valves
                 3.2.9 Tanks
                 3.2.10 Internal Treatment of Tanks and Pipes
                 3.2.11 Jointing Material
                 3.2.12 Equipment
                 3.2.13 Electrolytic Insulation
                 3.2.14 Flushing Funnels
                 3.2.15 Shock, Noise and Vibration
                 3.2.16 Lubricants
            3.3 Manufacturers' Shop and Vessel Installed Static System
                 Pressure Tests
                 3.3.1 Manufacturers' Tests
                 3.3.2 Manufacturers' Shop and Vessel Installed
                       Static System Pressure Tests
                 3.3.3 Details of Tests
            3.4 System Flushing
                 3.4.1 General Requirements
                 3.4.2 Flushing Procedure
            3.5 Installation Inspection and Trials
            3.6 Cleaning and Preservation
            3.7 Cleanliness
            3.8 Trials and Inspections of Aviation Fuel Systems
                 3.8.1 Prerequisite Check-Off List
                 3.8.2 Personnel to Attend Trials
                 3.8.3 Conduct of Trials
                 3.8.4 Installation Inspection
                 3.8.5 Programme of Trials
                 3.8.6 Inspection and Trials Record Sheets
SECTION 4 - DESIGN REQUIREMENTS/GUIDANCE
            4.1 Fuel System Requirements
                 4.1.1 General
                 4.1.2 Function
                 4.1.3 Requirements
                 4.1.4 Valves
                 4.1.5 Static Electricity
                 4.1.6 Contents Measuring
                 4.1.7 Jointing Material
                 4.1.8 Control Systems
                 4.1.9 Materials and Equipment
                 4.1.10 Shock and Action Damage
                 4.1.11 Safety
                 4.1.12 Environmental Considerations
            4.2 Helicopter Refuelling
SECTION 5 - CORPORATE EXPERIENCE & KNOWLEDGE
            5.1 Complete Fuel System
                 5.1.1 Description
            5.2 Single-Point Systems
                 5.2.1 System Functions
                 5.2.2 System Features
            5.3 Multi-Point System
            5.4 Filling System
                 5.4.1 Description
                 5.4.2 Deck Fittings
            5.5 Storage Tanks
                 5.5.1 Capacity
                 5.5.2 Tank Arrangements
                 5.5.3 Pipes and Fittings Within Tanks
                 5.5.4 Air Escapes
                 5.5.5 Manholes
                 5.5.6 Sounding Tubes
            5.6 Transfer System
                 5.6.1 Objectives
                 5.6.2 Storage Tank Suctions
                 5.6.3 L-ported Valve
                 5.6.4 Pump Strainer
                 5.6.5 Pump Discharge
                 5.6.6 Pump Relief Valve
                 5.6.7 Sampling
                 5.6.8 Service Tank Suction
                 5.6.9 Fuel System Icing Inhibitor Blending
            5.7 Service Tanks
                 5.7.1 Location
                 5.7.2 Number
                 5.7.3 Capacity
                 5.7.4 Structure
                 5.7.5 Fittings
            5.8 Refuelling System
                 5.8.1 Objectives
                 5.8.2 Pump Strainer
                 5.8.3 Pump Discharge
                 5.8.4 Sampling
            5.9 De-fuelling System
                 5.9.1 Objectives
                 5.9.2 De-fuelling Eductor or Pump Duty
            5.10 Stripping and Fuel Recovery System
                 5.10.1 Objectives
                 5.10.2 Stripping Pump
                 5.10.3 Pump Automatic Shut-off
            5.11 Fuel Recovery Tank and Test Tank
                 5.11.1 Fuel Recovery Tank
                 5.11.2 Test Tank
            5.12 Fuel Clean-up Equipment
                 5.12.1 Objectives
                 5.12.2 Clean-up System
                 5.12.3 Filter/Water Absorber
                 5.12.4 Strainers
                 5.12.5 Flushing Connections
            5.13 Fuel Pumps
                 5.13.1 General
                 5.13.2 Transfer Pump
                 5.13.3 Refuelling Pump
                 5.13.4 System Friction Losses
            5.14 Valves
            5.15 Aircraft Refuelling and De-fuelling Equipment
                 5.15.1 Objectives
                 5.15.2 Fuelling Points
                 5.15.3 Hoses
                 5.15.4 Adaptors
                 5.15.5 Hose End Fittings
                 5.15.6 Refuelling and De-fuelling Nozzles
                 5.15.7 Flushing Fittings
                 5.15.8 Helicopter In-flight Refuelling Rig
                 5.15.9 Sampling
            5.16 Instrumentation and Controls
                 5.16.1 Local Contents Gauges
                 5.16.2 Remote Reading Contents Gauges
                 5.16.3 Pressure Gauges
                 5.16.4 Controls
            5.17 Jointing Material
            5.18 Fuel System Icing Inhibitor
            5.19 Aviation Fuel Metering
ANNEX A - RELATED DOCUMENTS
ANNEX B - ABBREVIATIONS AND DEFINITIONS
ANNEX C - PROCUREMENT CHECK LIST
ANNEX D - RECORD SHEETS
ALPHABETICAL INDEX

Describes requirements for Aviation Fuel Systems in HM Surface Ships from the deck filling connections to the aircraft.

DevelopmentNote	Supersedes DEFSTAN 07-219/1(2000), DEFSTAN 02-319/1(2000) & DEFSTAN 02-367/1(2000). (06/2003)
DocumentType	Miscellaneous Product
PublisherName	UK Ministry of Defence Standards
Status	Superseded
SupersededBy	DEFSTAN 02-319/3(2009) : 2009
Supersedes	DEFSTAN 02-367/1(2000) : 2000 DEFSTAN 07-219/1(2000) : 2000 DEFSTAN 02-319/1(2000) : 2000

DEFSTAN 02-53/2(2001) : 2001	GUIDE TO THE COMPLETION OF FORM DGSF 129- SHORE SUPPORT REQUIREMENTS FOR WARSHIPS
DEFSTAN 02-797(PT1)/3(2009) : 2009	PIPEWORK ENGINEERING - PART 1: GENERAL
DEFSTAN 02-353/2(2006) : 2006	EXAMINATION OF MACHINERY IN HM SURFACE SHIPS ON COMPLETION OF CONTRACTORS SEA TRIALS

DEFSTAN 02-362/1(2000) : 2000	TYPE AND PRODUCTION TESTING OF MECHANICAL EQUIPMENT
DEFSTAN 02-830(PT1)/2(2002) : 2002 AMD 1 2003	REQUIREMENTS FOR GUNMETAL INGOTS AND CASTINGS - PART 1: GUNMETAL INGOTS AND CLASS 3 GUNMETAL SAND CASTINGS
ISO 8501-1:2007	Preparation of steel substrates before application of paints and related products — Visual assessment of surface cleanliness — Part 1: Rust grades and preparation grades of uncoated steel substrates and of steel substrates after overall removal of previous coatings
DEFSTAN 02-350/1(2000) : 2000	GUIDANCE FOR THE PRE TRIAL INSPECTIONS OF MACHINERY COMPARTMENTS AND INSTALLATIONS IN HM SURFACE SHIPS
DEFSTAN 07-251/1(2000) : 2000	REQUIREMENTS FOR THE PRESERVATION AND PAINTING OF COMPARTMENTS IN SURFACE SHIPS - CATEGORY 2
DEFSTAN 02-726/2(2001) : 2001	REQUIREMENTS FOR CLEANLINESS OF SHIPS DURING BUILD CATEGORY 3
DEFSTAN 02-849/1(2000) : 2000	STEEL CASTINGS FOR STRUCTURAL, ENGINEERING AND PRESSURE PURPOSES
STANAG 3149 : 2013	MINIMUM QUALITY SURVEILLANCE FOR FUELS
DEFSTAN 08-123/1(2000) : 2000	REQUIREMENTS FOR THE DESIGN AND TESTING OF EQUIPMENTS TO MEET ENVIRONMENTAL CONDITIONS - CATEGORY 2
DEFSTAN 49-4/1(1974) : 1974	FILTER ELEMENTS, FLUID PRESSURE (COALESCER ELEMENTS), GASOLINE AND KEROSENE FUELS
DEFSTAN 02-758/1(2000) : 2000	REQUIREMENTS FOR WEATHERWORK PREPARATION AND PAINTING OF SURFACE SHIPS
DEFSTAN 02-341(PT1)/1(2000) : 2000	REQUIREMENTS FOR CLEANING OF ITEMS, COMPONENTS AND EQUIPMENT FOR FLUID SYSTEMS - PART 1: CLEANING CATEGORY 2
DEFSTAN 02-327/2(2001) : INTERIM	REQUIREMENTS AND GUIDANCE FOR THE PROCUREMENT OF PUMPS FOR AUXILIARY SYSTEMS
BS 5958-2:1991	Code of practice for control of undesirable static electricity Recommendations for particular industrial situations
DEFSTAN 02-320/2(2002) : INTERIM	REQUIREMENTS FOR THE DESIGN AND INSTALLATION OF FUEL SYSTEMS FOR GAS TURBINE ENGINES AND DIESEL ENGINES IN HM SURFACE SHIPS AND SUBMARINES
DEFSTAN 02-127/1(2000) : 2000	ACCESS FITTINGS AND EQUIPMENT
DEFSTAN 08-133(PT1)/1(2000) : 2000	REQUIREMENTS FOR AVIATION ARRANGEMENTS IN SURFACE SHIPS - CATEGORY 1 - PART 1: FLIGHT AND HANGER DECKS FOR SINGLE SPOT SHIPS
DEFSTAN 02-784/2(2002) : 2002	REQUIREMENTS FOR SAFETY SIGNS AND COLOURS
DEFSTAN 02-706/1(2000) : 2000	WELDING AND FABRICATION OF SHIP'S STRUCTURE
DEFSTAN 08-107/2(2001) : 2001	GENERAL REQUIREMENTS FOR THE DESIGN OF ELECTROMECHANICAL AND NAVAL WEAPON EQUIPMENT - CATEGORY 2
DEFSTAN 02-779(PT3)/1(2000) : 2000	REQUIREMENTS FOR 90/10 COPPER NICKEL ALLOY MATERIAL - PART 3: TUBES CATEGORY 2
DEFSTAN 02-722/1(2000) : 2000	REQUIREMENTS FOR THE PREPARATION, IDENTIFICATION AND MANAGEMENTS OF DRAWINGS
DEFSTAN 02-791(PT1)/1(2000) : 2000	REQUIREMENTS FOR WELDABLE STRUCTURAL STEELS - PART 1: MILD STEEL - PLATE, SECTIONS AND BARS
DEFSTAN 02-797(PT3)/1(2000) : 2000	PIPEWORK ENGINEERING - PART 3: PYPLOK FITTINGS CATEGORY 2
DEFSTAN 02-703/1(2000) : 2000	THERMAL AND ACOUSTIC INSULATION OF HULL AND MACHINERY
DEFSTAN 02-748/1(2000) : 2000	STRAINERS, PREFERRED RANGE
DEFSTAN 02-345/1(2000) : 2000 AMD 1 2002	REQUIREMENTS FOR FLEXIBLE RUBBER PIPE ASSEMBLIES AND BELLOWS FOR USE IN SYSTEMS FROM VACUUM TO 10 BAR
DEFSTAN 08-133(PT2)/1(2000) : 2000	REQUIREMENTS FOR AVIATION ARRANGEMENTS IN SURFACE SHIPS - CATEGORY 1 - PART 2: FLIGHT AND HANGER DECKS FOR MULTI SPOT SHIPS
DEFSTAN 49-3/2(1977) : 1977	PERFORMANCE REQUIREMENTS AND TEST METHODS FOR FILTER SEPARATORS, GASOLINE AND KEROSENE FUELS
DEFSTAN 91-86/4(2002) : 2002	TURBINE FUEL, AVIATION KEROSENE TYPE: HIGH FLASH TYPE, CONTAINING FUEL SYSTEM ICING INHIBITOR NATO CODE: F-44 JOINT SERVICE DESIGNATION: AVCAT/FSII
DEFSTAN 66-2/3(1974) : 1974	GAUGES PRESSURE, DIAL INDICATING (BOURDON TUBE TYPE)
DEFSTAN 02-830(PT2)/2(2002) : 2002	REQUIREMENTS FOR GUNMETAL INGOTS AND CASTINGS - PART 2: CONTINUOUSLY CAST
DEFSTAN 02-23/2(2001) : 2001	REQUIREMENTS FOR THE ORGANIZATION OF TESTS AND TRIALS DURING THE CONSTRUCTION AND CONVERSION OF SURFACE SHIPS
DEFSTAN 01-5/13(2002) : 2002	FUELS, LUBRICANTS AND ASSOCIATED PRODUCTS
DEFSTAN 22-17/1(2000) : 2000	SPECIFICATION FOR THE MANUFACTURE, STORAGE AND SHIPLIFT IMPLICATIONS FOR 76 MM BORE HOSE ASSEMBLY FOR REPLENISHMENT AT SEA FOR USE WITH LUBRICATING OIL, DIESEL FUEL, AVCAT AND FRESH WATER CATEGORY 2
DEFSTAN 02-360/1(2000) : 2000	LIST OF PREFERRED STANDARD VALVES (METRIC) (LOW PRESSURE)
DEFSTAN 02-797(PT2)/1(2000) : 2000	PIPEWORK ENGINEERING - PART 2: COMPOSITE CRYOFIT COUPLINGS CATEGORY 3
DEFSTAN 02-139/1(2000) : 2000	CODE OF PRACTICE FOR SHIP HUSBANDRY (THIS STANDARD IS ONLY TO BE USED FOR SUBMARINES UNTIL ISSUE OF PART 2)
DEFSTAN 91-4/6(1995) : 1995	FUEL, NAVAL, DISTILLATE NATO CODE: F-76 JOINT SERVICE DESIGNATION: DIESO F-76
DEFSTAN 02-797(PT4)/1(2000) : 2000	PIPEWORK ENGINEERING - PART 4: SCREWED FITTINGS CATEGORY 2
BS 7079-A1(1989) : 1989	PREPARATION OF STEEL SUBSTRATES BEFORE APPLICATION OF PAINTS AND RELATED PRODUCTS - VISUAL ASSESSMENT OF SURFACE CLEANLINESS - PART 1: SPECIFICATION FOR RUST GRADES AND PREPARATION GRADES OF UNCOATED STEEL SUBSTRATES AND OF STEEL SUBSTRATES AFTER OVERALL REMOVAL OF PREVIOUS COATINGS
DEFSTAN 02-502/1(2000) : 2000	REQUIREMENTS FOR ELECTRICAL INSTALLATIONS CATEGORY 2
DEFSTAN 02-149/1(2000) : 2000	ACCESS POLICY IN SURFACE SHIPS
STANAG 1110 : 2012	ALLOWABLE DETERIORATION LIMITS FOR NATO ARMED FORCES FUELS, LUBRICANTS AND ASSOCIATED PRODUCTS