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  • MIL HDBK 522 : A

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    GUIDELINES FOR INSPECTION OF AIRCRAFT ELECTRICAL WIRING INTERCONNECT SYSTEMS

    Available format(s):  Hardcopy, PDF

    Superseded date:  12-05-2021

    Language(s):  English

    Published date: 

    Publisher:  US Military Specs/Standards/Handbooks

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    Table of Contents - (Show below) - (Hide below)

    1. SCOPE
    2. APPLICABLE DOCUMENTS
    3. DEFINITIONS
    4. GENERAL GUIDELINES
    5. DETAIL GUIDELINES
    6. NOTES
    GUIDELINES
    CONCLUDING MATERIAL

    Abstract - (Show below) - (Hide below)

    Applies to aircraft Electrical Wiring Interconnect Systems (EWIS). Specifies guidance and lessons learned in the inspection of EWIS.

    General Product Information - (Show below) - (Hide below)

    Committee FSC 6145
    Document Type Standard
    Publisher US Military Specs/Standards/Handbooks
    Status Superseded
    Superseded By

    Standards Referenced By This Book - (Show below) - (Hide below)

    SAE ARP 5614 : 2014 GUIDELINES FOR HARNESS CRITICAL CLAMP LOCATOR MARKER INSTALLATION ON ELECTRICAL CABLE ASSEMBLIES
    MIL HDBK 525 : 0 ELECTRICAL WIRING INTERCONNECT SYSTEM (EWIS) INTEGRITY PROGRAM

    Standards Referencing This Book - (Show below) - (Hide below)

    SAE AS 83519 : 2015 SHIELD TERMINATION, SOLDER STYLE, INSULATED, HEAT-SHRINKABLE, ENVIRONMENT RESISTANT GENERAL SPECIFICATION FOR
    SAE AS 81824 : 2016 SPLICE, ELECTRIC, CRIMP, COPPER, ENVIRONMENT RESISTANT
    NASM 35649 : 2002 NUT, PLAIN, HEXAGON, MACHINE SCREW UNC-2B
    MIL A 46146 : B ADHESIVE-SEALANTS, SILICONE, RTV, NONCORROSIVE (FOR USE WITH SENSITIVE METALS AND EQUIPMENT)
    NAS 1149 : 0 WASHER, FLAT
    A A 52084 : C TAPE, LACING AND TYING, ARAMID
    SAE AS 83519/2 : 2016 SHIELD TERMINATION, SOLDER STYLE, INSULATED, HEAT-SHRINKABLE, ENVIRONMENT RESISTANT WITH PRE INSTALLED LEADS FOR CABLES HAVING TIN OR SILVER PLATED SHIELDS (CLASS 1)
    SAE AS 81824/13 : 2012(R2018) SPLICE, STUB, ELECTRIC, PERMANENT, CRIMP STYLE, NICKEL/COPPER, INSULATED, ENVIRONMENT RESISTANT, 175 DEGREES C MAX
    A A 52083 : D TAPE, LACING AND TYING, GLASS
    NASM 35650 : 2002 NUT, PLAIN, HEXAGON, UNF-2B
    MIL STD 1686 : C ELECTROSTATIC DISCHARGE CONTROL PROGRAM FOR PROTECTION OF ELECTRICAL AND ELECTRONIC PARTS, ASSEMBLIES AND EQUIPMENT (EXCLUDING ELECTRICALLY INITIATED EXPLOSIVE DEVICES)
    SAE AS 21981 : 2011 FERRULE, INNER, UNINSULATED, SHIELD TERMINATING, TYPE 1, TWO PIECE, CLASS 1, FOR SHIELDED CABLES
    MIL PRF 81309 : G CORROSION PREVENTIVE COMPOUNDS, WATER DISPLACING, ULTRA-THIN FILM
    SAE AS 23190 : 2015 WIRING, POSITIONING, AND SUPPORT ACCESSORIES
    SAE AS 85049/128 : 2015 SHIELD BAND, CONNECTOR ACCESSORIES, ELECTRICAL BACKSHELL, CATEGORY 7 (FOR AS85048/82 - /90, /93, /109 - /117 ACCESSORIES)
    MIL I 22444 : C INSULATION TAPE, ELECTRICAL, SELF-BONDING, SILICONE RUBBER TREATED BIAS WEAVE OR SINUSOIDAL WEAVE GLASS, CABLE SPLICING, NAVAL SHIPBOARD
    NASM 21042 : 0 NUT, SELF-LOCKING, 450 DEGREES F, REDUCED HEXAGON, REDUCED HEIGHT, RING BASE, NON-CORROSION RESISTANT STEEL
    SAE AS 21980 : 2012 FERRULE, OUTER, UNINSULATED, SHIELD TERMINATING, TYPE 1, TWO PIECE, CLASS 1, FOR SHIELDED CABLES
    SAE AS 5259 : 2013 CRIMPING TOOL AND ACCESSORIES, ELECTRICAL, SIZE 8 TO 700 KCMIL, GENERAL PURPOSE USE, DIE AND DIELESS
    SAE AS 81824/12 : 2016 SPLICE, ELECTRIC, PERMANENT, CRIMP STYLE, TIN-COATED COPPER, INSULATED, ENVIRONMENT RESISTANT, CLASS 1, 150 DEGREES C, HEATLESS SEALING
    ESD S20.20 : 2014 PROTECTION OF ELECTRICAL AND ELECTRONIC PARTS, ASSEMBLIES AND EQUIPMENT (EXCLUDING ELECTRICALLY INITIATED EXPLOSIVE DEVICES)
    NASM 22529/1 : 0 GROMMET, COMPOSITE, EDGING
    SAE AS 85049 : 2016 CONNECTOR ACCESSORIES, ELECTRICAL GENERAL SPECIFICATION FOR
    NASM 20995 : 0 WIRE, SAFETY OR LOCK
    MIL DTL 38999 : M CONNECTORS, ELECTRICAL, CIRCULAR, MINIATURE, HIGH DENSITY, QUICK DISCONNECT (BAYONET, THREADED OR BREECH COUPLING), ENVIRONMENT RESISTANT WITH CRIMP REMOVABLE CONTACTS OR HERMETICALLY SEALED WITH FIXED, SOLDERABLE CONTACTS, GENERAL SPECIFICATION FOR
    SAE AS 70991 : 2011 TERMINALS: LUG AND SPLICE, CRIMP STYLE, ALUMINUM, FOR ALUMINUM AIRCRAFT WIRE
    SAE AS 7928 : 2011 TERMINALS, LUG: SPLICES, CONDUCTOR: CRIMP STYLE, COPPER, GENERAL SPECIFICATION FOR
    SAE AS 83519/3 : 2015 SHIELD TERMINATION, SOLDER STYLE, INSULATED, HEAT-SHRINKABLE, ENVIRONMENT RESISTANT WITH PREINSTALLED BRAID, CLASS 1, NON-ROHS
    MS 35489 : K GROMMETS, SYNTHETIC AND SILICONE RUBBER, HOT-OIL AND COOLANT RESISTANT
    SAE AMS DTL 23053 : 1999 INSULATION SLEEVING, ELECTRICAL, HEAT SHRINKABLE, GENERAL SPECIFICATION FOR
    SAE AS 27212 : 2011 TERMINAL BOARD ASSEMBLY, MOLDED-IN-STUD, ELECTRIC
    SAE AS 50881 : 2015 WIRING AEROSPACE VEHICLE
    NASM 25440 : 0 WASHERS, FOR USE WITH AIRCRAFT ALUMINUM TERMINALS
    MIL PRF 8516 : G SEALING COMPOUND, SYNTHETIC RUBBER, ELECTRIC CONNECTORS AND ELECTRIC SYSTEMS, CHEMICALLY CURED
    SAE AS 7928/14 : 2016 TERMINAL, ELECTRIC, PERMANENT, CRIMP STYLE, TIN-COATED COPPER, INSULATED, ENVIRONMENT RESISTANT, CLASS 1, 150 DEGREES C, HEATLESS SEALING
    SAE AS 85049/93 : 2014 CONNECTOR ACCESSORIES, ELECTRICAL, TERMINATION, SHIELD SPLIT SUPPORT RING, COMPOSITE, NONENVIRONMENTAL, STRAIGHT, CATEGORY 7
    SAE AS 81765/4A : 2002(S2017) INSULATING COMPONENTS, MOLDED, ELECTRICAL, HEAT SHRINKABLE FLUOROELASTOMER, FLEXIBLE, CROSSLINKED
    NASM 35338 : 0 WASHER, LOCK-SPRING, HELICAL, REGULAR (MEDIUM) SERIES
    SAE AS 23190/4 : 2016 MOUNTING HARDWARE, CUSHION CLAMP, METAL FOR CABLE HARNESS TYING AND SUPPORT, TYPE 5, CLASS 1
    A A 59163 : A INSULATION TAPE, ELECTRICAL, SELF-ADHERING UNSUPPORTED SILICONE RUBBER
    SAE AS 81824/14 : 2016 SPLICE, ELECTRIC, PERMANENT, CRIMP STYLE, NICKEL-COATED COPPER, INSULATED, ENVIRONMENT RESISTANT, CLASS 1, 175 DEGREES C, HEATLESS SEALING
    SAE AS 81824 1 : 2013 SPLICE, IN-LINE, ELECTRIC, CRIMP, SN/CU, ENVIRONMENTAL, HEAT-SHRINKABLE SLEEVE (150 DEGREES C), 1 X 1 SEALANT OPENING
    SAE AS 21919 : 2015 CLAMP, LOOP TYPE, CUSHIONED SUPPORT
    MS 27488 : N PLUG, END SEAL, ELECTRICAL CONNECTOR
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