BS 1894:1992
Superseded
A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
Specification for design and manufacture of electric boilers of welded construction
Hardcopy , PDF
12-10-2018
English
15-12-1992
Committees responsible
Foreword
Section 1. General
1.1 Scope
1.2 References
1.3 Definitions
1.4 Responsibilities
1.5 Terminology and symbols
1.6 Information and requirements to be agreed and to
be documented
Section 2. Materials
2.1 General
2.2 Selection of materials
2.3 Material specifications
2.4 Forming of plates
Section 3. Design
3.1 Design criteria
3.2 Cylindrical shells under internal pressure
3.3 Dished and flanged ends
3.4 Welded flat ends
3.5 Bolted flat ends
3.6 Stayed flat ends
3.7 Flanges
3.8 Openings in cylindrical shells
3.9 Fillet welds attaching pads and compensating
plates to cylindrical shells
3.10 Openings and branches
3.11 Access and inspections
Section 4. Workmanship and construction in fabrication
other than welding
4.1 Plate identification
4.2 Cold forming of plate
4.3 Cutting of forgings
4.4 Cylindrical shells
4.5 Reinforced plates
4.6 End plates
4.7 Access and inspection openings
4.8 Seatings for mountings
Section 5. Workmanship and construction in welding
5.1 General
5.2 Materials
5.3 Design
5.4 Fabrication and welding approval
5.5 Heat treatment
5.6 Non-destructive testing
5.7 Acceptance criteria for weld defects revealed by
visual examination and non-destructive testing
Section 6. Electrical requirements
6.1 General
6.2 Insulation
6.3 Conductors and connections
6.4 Earthing and earth terminals
6.5 Testing
6.6 Electrode boilers
6.7 Immersion element boilers
6.8 Boiler rating
6.9 Steam output
6.10 Heat output of hot water boilers
Section 7. Inspection and pressure testing
7.1 Inspectors
7.2 Inspection during construction
7.3 Pressure tests
Section 8. Documentation and marking
8.1 Drawings, documents and data sheets
8.2 Certificates
8.3 Marking
Section 9. Safety valves, fittings and mountings
9.1 Safety valves
9.2 Vent pipes
9.3 Connecting pipes for water-level fittings
9.4 Pressure gauges
9.5 Boiler feedwater valves
9.6 Boiler blowdown and drain mountings
9.7 Main stop valves for steam boilers
9.8 Temperature indicator for hot water boilers
Section 10. Automatic electric controls
10.1 Electrode boilers
10.2 Immersion element steam boilers and high voltage
electrode steam boilers
10.3 Electric steam superheaters
10.4 High temperature switch on immersion element hot
water boilers
10.5 Hot water boilers
Annexes
A (normative) Information to be supplied by the
purchaser to the manufacturer
B (informative) Recommended welded connections for
pressure vessels
C (informative) Water level indication
D (informative) Boiler operation
E (informative) Recommendations for access and
internal inspection
F (normative) Pressure relief protective devices
Tables
1.1.1 Limits of application
2.3(1) Values of f for carbon and carbon manganese
steels with specified minimum elevated
temperature properties
2.3(2) Values of f for materials without specified
elevated temperature properties
3.6.2 Thickness of plate-support constant
5.4.7(1) Number of test specimens for production
control testing
5.4.7(2) Bend test requirements
5.5.1.1(1) Recommended preheating temperatures for
thermal cutting of plates, sections, bars
and forgings
5.5.1.1(2) Recommended preheating temperatures for
welding of plates, sections, bars and
forgings
5.6.2.2.1 Extent of radiographic or ultrasonic testing
for butt welds
5.7 Acceptance levels
9.2 Minimum open vent pipe size
Figures
3.2.5.2 Design of saddle supports
3.3(1) Typical dished ends
3.3(2) Shape factor
3.3(3) Openings in ends
3.3(4) Limits of reinforcement
3.8.1.3 Compensation of welded branch up to one-
third of the diameter of the boiler shell
3.8.2(1) Arrangement factor g
3.8.2(2) Branch compensation
3.9 Welding of manhole frames and compensating
plates
4.7.3 Oval manhole frame
5.4.6.1.3 Cutting up of the test plate
5.4.7.4 Transverse bend test specimen
5.4.7.5 Side bend test specimen
5.4.7.7 V-notch test piece
5.7.2 Assessment of inclusions
B.1(1) Typical weld preparations for butt welds
using the metal-arc process
B.1(2) Typical weld preparations for
circumferential butt welds where the second
side is inaccessible for welding
B.1(3) Typical weld preparations for butt welds
using the submerged-arc welding process
B.2(1) Standard weld details
B.2(2) Transverse and longitudinal sections of
branch connections
B.2(3) Weld details for set-in branches
B.2(4) Set-on branches
B.2(5) Set-on branch: single root run technique
B.2(6) Set-in branches: fillet weld connections
B.2(7) Set-in branches: full penetration
connections
B.2(8) Set-in branches: full penetration
connections welded from one side only
B.2(9) Set-on branches with added compensation
rings
B.2(10) Set-in branches with added compensation
rings
B.2(11) Studded connections
B.2(12) Socket welded and screwed connection
B.2(13) Flange
B.2(14) Flanges
B.2(15) Flat ends and covers
B.2(16) Attachment of bar stays
F.1 Typical pressure term relationships
List of references
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