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  • NAVSEA S9074 AQ GIB 010/248 : 0

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    REQUIREMENTS FOR WELDING AND BRAZING PROCEDURE AND PERFORMANCE QUALIFICATION

    Available format(s):  Hardcopy

    Language(s):  English

    Published date:  01-01-1995

    Publisher:  Naval Sea Systems Command

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    Table of Contents - (Show below) - (Hide below)

    1.SCOPE
    1.1 Scope
    2. REFERENCED DOCUMENTS
    2.1 Government documents
    2.2 Other publications
    2.3 Order of precedence
    3. DEFINITIONS
    3.1 Terms related to both welding and brazing
    3.2 Terms related to welding
    3.3 Terms related to brazing
    4. WELDING PROCEDURE QUALIFICATION
    4.1 Scope
    4.2 General requirements
    4.3 Written welding procedure content
    4.4 Specific qualification requirements
    4.5 Evaluation of procedure qualification weldments
    4.6 Data accumulation and reporting for procedure
        qualification
    4.7 Changes requiring level I requalification of procedure
    4.8 Procedure changes requiring level II requalification
    5. WELDING PERFORMANCE QUALIFICATION
    5.1 Scope
    5.2 General requirements
    5.3 Performance qualification test requirements
    5.4 Test and evaluation of qualification test assemblies
    5.5 Data accumulation and records
    5.6 Changes requiring requalification of welder or welding
        operator
    6. BRAZING
    6.1 Scope
    6.2 General requirements
    6.3 Brazing procedure qualification
    6.4 Brazer and brazing operator performance qualification
    7. NOTES
    7.1 Cancelled specifications
    Table I Grouping of base materials (welding)
    Table II Grouping of filler materials (welding)
    Table III Grouping of base/filler materials for welding
              procedure cross-qualification
    Table IV Welding procedure qualification position
              limitations
    Table V Essential elements of a welding procedure
    Table VI Welding procedure qualification material thickness
              limits
    Table VII Welding procedure qualification assembly test
              requirements
    Table VIIIGrouping of filler metals and process combinations
              for welder or welding operator (performance
              qualification)
    Table IX Performance qualification - position limitations
    Table X Performance qualification test limitations
    Table XI Performance qualification test evaluation
              requirements
    Table XII Material combinations and brazing alloy requirements
    Table XIIIGrouping of base materials for brazing procedure and
              performance qualification
    Table XIV Grouping of brazing alloys for procedure and
              performance qualification
    Table XV Type and number of test specimens required and range
              of thickness qualified (brazing procedure
              qualification)
    Table XVI Axial load and torque values for procedure
              qualification
    Figure 1 Positions of welding
    Figure 2 Typical welding procedure qualification test plate
             and recommended locations for removal of test
             specimens
    Figure 3 Typical welding procedure qualification pipe test
             assembly
    Figure 4 Test assembly for procedure qualification of cladding
             for corrosion-resistance except for circumferential
             welding applications on shafting
    Figure 4A Test assembly for procedure qualification of A-45
              cladding for corrosion-resistance
    Figure 5 Test assembly for procedure qualification of cladding
             for circumferential welding of shafting
    Figure 6 Procedure qualification test plate for hard-facing
    Figure 7 Typical location of test specimens from disimilar
             metal welded test plate
    Figure 8 Test assembly for welding bare surfaces
    Figure 9 Test assembly for welding over primer-coated surfaces
    Figure 10 Stud testing apparatus
    Figure 11 Sample for reporting qualification data
    Figure 12 Performance qualification test nos. 2A and 2B for
              fuel gas welding (plate)
    Figure 13 Performance qualification test no. 3B for fuel gas
              welding (pipe)
    Figure 14 Performance qualification test no.1 for arc welding
    Figure 15 Performance qualification test no.3 and 4 for arc
              welding (pipe)
    Figure 16 Performance qualification test no.8 for tack welders
    Figure 17 Performance qualification test no.9 for weld
              surfacing
    Figure 18 Sample performance qualification record
    Figure 19 Reduced section tension specimen (plate) for brazed
              lap-type joints
    Figure 20 Lap joint peel specimen
    Figure 21 Typical layout and construction for restricted
              accessibility qualification test assembly positions
    Figure 22 Performance qualification tests no.5 and 6 for arc
              welding (pipe)
    Figure 23 Brazing positions
    Figure 24 Heat affected zone (HAZ) Charpy notch location
    Figure 25 Mockup and orientation of assembly for performance
              qualification for manual welding of tube-to-header
              joint welds
    Figure 26 Performance qualification test no.10, plasma-arc
              welding - keyhole technique

    Abstract - (Show below) - (Hide below)

    Gives requirements for the qualification of brazing and welding procedures, welders, welding operators, brazers and brazing operators that must be met prior to any production fabrication.

    General Product Information - (Show below) - (Hide below)

    Development Note This document replaces MIL-STD-248 (D)
    Document Type Standard
    Publisher Naval Sea Systems Command
    Status Current
    Supersedes

    Standards Referenced By This Book - (Show below) - (Hide below)

    MIL DTL 18492 : B TANKS, CARTRIDGE, POWDER, ROCKET, AND COMPONENTS (ALUMINUM)
    MIL DTL 24231 : E CONNECTORS, PLUGS, RECEPTACLES, ADAPTERS, HULL INSERTS, AND HULL INSERT PLUGS, PRESSURE-PROOF, GENERAL SPECIFICATION FOR
    NAVSEA T9074 BD GIB 010/0300 : 0 BASE MATERIALS FOR CRITICAL APPLICATIONS: REQUIREMENTS FOR LOW ALLOY STEEL PLATE, FORGINGS, CASTINGS, SHAPES, BARS, AND HEADS OF HY-80/100/130 AND HSLA-80/100
    MIL DTL 16392 : D BRAKE, ELECTRO-MECHANICAL, NAVAL SHIPBOARD
    MSS SP 119 : 2010 FACTORY-MADE WROUGHT BELLED END PIPE FITTINGS FOR SOCKET-WELDING
    DI MISC 81940 : 0 WELDER PERFORMANCE QUALIFICATION AND TRAINING PROGRAM
    MIL DTL 23928 : G PANELS, ELECTRICAL, POWER DISTRIBUTION AND MANUAL TRANSFER, CIRCUIT BREAKER TYPE
    NASA PRC 0008 : 2004 PROCESS SPECIFICATION FOR THE QUALIFICATION OF MANUAL ARC WELDERS

    Standards Referencing This Book - (Show below) - (Hide below)

    QQ A 250/10 : E ALUMINUM ALLOY 5454, PLATE AND SHEET
    MIL T 16286 : E TUBE, STEEL, SEAMLESS, MARINE BOILER APPLICATION
    MIL S 18729 : C STEEL PLATE, SHEET, AND STRIP, ALLOY, 4130, AIRCRAFT QUALITY
    MIL STD 271 : F REQUIREMENTS FOR NONDESTRUCTIVE TESTING METHODS
    MIL STD 1681 : 0 FABRICATION, WELDING, AND INSPECTION OF HY-130 SUBMARINE HULL (ISSUE CONTROLLED REQUESTS BY OTHER THAN DOD ACTY MUST BE SUBMITTED VIA THE PREPARING ACTY OF THE STANDARD)
    MIL E 24403/2 : C ELECTRODES - WELDING, FLUX CORED, LOW ALLOY STEEL
    MIL E 22200/4 : D ELECTRODES, WELDING, COVERED, COPPER-NICKEL ALLOY
    MIL S 24149/4 : C STUDS, WELDING, TYPE 6, CLASS 1, 2, 3, CARBON STEEL, FOR STORED ENERGY (CAPACITOR DISCHARGE) ARC WELDING
    MIL F 23467 : F FITTING AND FLANGES, WROUGHT, SEAMLESS, BUTT AND SOCKET WELDING, AUSTENITIC CORROSION RESISTANT STEEL (ISSUE CONTROLLED REQUESTS BY OTHER THAN DOD ACTYS)
    MIL E 22200/2 : D ELECTRODE, WELDING COVERED (AUSTENITIC CHROMIUM NICKEL STEEL, FOR CORROSIVE AND HIGH TEMPERATURE SERVICES)
    MIL T 6736 : B TUBING, CHROME MOLYBDENUM 4130 STEEL, SEAMLESS, AIRCRAFT QUALITY [ASG]
    MIL P 24691/3 : 0 PIPE AND TUBE, CORROSION RESISTANT, STAINLESS STEEL, SEAMLESS OR WELDED
    MIL E 23765/3 : A ELECTRODE, AND RODS - WELDING, BARE, SOLID COPPER ALLOY
    MIL C 24707/3 : 0 CASTINGS, FERROUS, CORROSION RESISTANT, AUSTENITIC, CHROMIUM NICKEL
    QQ A 225 : G ALUMINUM AND ALUMINUM ALLOY BAR, ROD, WIRE, OR SPECIAL SHAPES, ROLLED, DRAWN, OR COLD FINISHED, GENERAL SPECIFICATION FOR
    MIL C 24707/6 : 0 CASTINGS, FERROUS, CHROMIUM STEEL, FOR PRESSURE-CONTAINING PARTS SUITABLE FOR HIGH TEMPERATURE SERVICE
    MIL T 23226 : E NOTICE 1 TUBE AND PIPE, CORROSION RESISTANT STEEL, SEAMLESS
    MIL E 22200 : G ELECTRODES, WELDING, COVERED: GENERAL SPECIFICATION FOR
    QQ A 200 : E ALUMINUM ALLOY, BAR, ROD, SHAPES, STRUCTURAL SHAPES, TUBE AND WIRE, EXTRUDED, GENERAL SPECIFICATION FOR
    MIL P 24691/2 : 0 PIPE AND TUBE, CHROMIUM MOLYBDENUM STEEL, SEAMLESS
    MIL P 24338 : A PIPE, CARBON STEEL, SEAMLESS
    MIL F 20670 : B FLANGES, PIPE, CARBON STEEL, 150 P.S.I., W.S.P. (FOR NAVAL SHIPYARD USE)
    MIL S 23193 : D STEEL, CORROSION RESISTANT; CASTINGS - ISSUE CONTROLLED (REQUEST BY OTHER THAN DOD ACTIVITIES MUST BE SUBMITTED VIA NAVAL SEA SYSTEMS COM. CODE 09B2)
    QQ A 225/2 : D ALUMINUM ALLOY BAR, ROD, AND WIRE, ROLLED, DRAWN, OR COLD FINISHED, 3003
    MIL E 23765/1 : E ELECTRODES AND RODS - WELDING, BARE, SOLID AND ALLOYED CORED, ORDINARY STRENGTH AND LOW ALLOY STEEL
    MIL F 24342 : C (1) FITTING AND FLANGE, WROUGHT-SEAMLESS, BUTT AND SOCKET WELDING, 70-30 COPPER NICKEL ALLOY
    MIL E 23765/4 : 0 ELECTRODES, WELDING, BARE, SOLID & FLUXES, SUBMERGED ARC WELDING, CARBON & LOW ALLOY STEELS
    DOD F 24669 : 0 FORGINGS AND FORGING STOCK, STEEL BARS, BILLETS AND BLOOMS, GENERAL SPECIFICATION FOR (METRIC)
    MIL E 22200/6 : C ELECTRODES, WELDING, MINERAL COVERED, LOW-HYDROGEN, MEDIUM AND HIGH TENSILE STEEL
    MIL T 23520 : C (1) TUBE AND PIPE, NICKEL COPPER ALLOY SEAMLESS, AIR MELTED (CONTROLLED DISTRIBUTION)
    QQ B 626 : D BRASS, LEADED & NONLEADED ROD, SHAPES, FORGINGS & FLAT PRODUCT WITH FINISHED EDGES (BAR & STRIP)
    MIL S 24149/5 : C STUDS, WELDING, TYPE 7, CLASS 1, 2, 3, ALUMINUM ALLOY, FOR STORED ENERGY (CAPACITOR DISCHARGE) ARC WELDING
    MIL S 23008 : D STEEL CASTINGS, ALLOY, HIGH YIELD STRENGTH ((HY-80 AND HY-100)
    MIL L 24128 : C LOW CARBON CHROMIUM STEEL BARS, RODS AND FORGINGS (ISSUE CONTROLLED REQUESTS BY OTHER THAN DOD ACTIVITIES MUST BE SUBMITTED VIA THE PREPARING ACTIVITY OF THE SPEC.)
    QQ A 250/2 : E ALUMINUM ALLOY 3003, PLATE AND SHEET
    QQ C 390 : B COPPER ALLOY CASTINGS (INCLUDING CAST BAR)
    MIL P 24691/1 : 0 PIPE AND TUBE, CARBON STEEL, SEAMLESS
    MIL C 24723 : 0 CASTINGS, NICKEL-COPPER ALLOY
    MIL E 24355 : B ELECTRODES, WELDING, BARE, SOLID NICKEL MANGANESE CHROMIUM MOLYBDENUM ALLOY STEEL FOR PRODUCING HY 13O WELDMENTS FOR AS WELDED APPLICATIONS
    MIL S 18728 : D STEEL PLATE, SHEET, AND STRIP, ALLOY, 8630, AIRCRAFT QUALITY
    MIL T 9046 : J TITANIUM AND TITANIUM ALLOY, SHEET, STRIP AND PLATE
    DOD F 24669/1 : 0 FORGINGS AND FORGING STOCK, STEEL (CARBON AND ALLOY) BLOOMS, BARS, BILLETS AND SLABS (METRIC)
    MIL N 24271 : A NOTICE 1 NICKEL CHROMIUM IRON ALLOY CASTING (ISSUE CONTROLLED REQUESTS BY OTHER THAN DOD ACTYS MUST BE SUBMITTED VIA PREPARING ACTY OF THE SPEC)
    MIL STD 2035 : A NONDESTRUCTIVE TESTING ACCEPTANCE CRITERIA
    MIL S 23194 : J STEEL FORGINGS, CARBON AND ALLOY
    DOD F 24669/6 : 0 FORGINGS AND FORGING STOCK, STEEL BARS AND BILLETS, CORROSION RESISTING, FOR REFORGING (METRIC)
    MIL F 24339 : C FITTINGS AND FLANGES, WROUGHT, SEAMLESS, BUTT AND SOCKET WELDING CARBON STEEL (ISSUE CONTROLLED REQUESTS BY OTHER THAN DOD ACTIVITIES MUST BE SUBMITTED VIA THE PREPARING ACTIVITY OF SPEC.)
    MIL R 17131 : C RODS AND POWDERS, WELDING, SURFACING
    MIL S 24238 : D STEEL PLATE CARBON AND LOW ALLOY (ISSUE CONTROLLED REQUESTS BY OTHER THAN DOD ACTIVITIES MUST BE SUBMITTED VIA THE PREPARING ACTIVITY OF THE SPEC.)
    QQ B 654 : A BRAZING ALLOY, SILVER
    MIL S 23195 : D STEEL BARS AND FORGINGS CORROSION RESISTANT
    QQ A 225/7 : D ALUMINUM ALLOY BAR, ROD, AND WIRE, ROLLED, DRAWN, OR COLD FINISHED 5052
    MIL S 24149/2 : D STUDS, WELDING, AND ARC SHIELDS (FERRULES); TYPE III, CLASS 1,2,3, AND TYPE IV, CLASS 1,2,3,4,5,6, ALUMINUM ALLOY, FOR DIRECT ENERGY ARC WELDING
    MIL C 24707/1 : 0 CASTINGS, FERROUS, FOR MACHINERY AND STRUCTURAL APPLICATIONS
    QQ A 250/6 : G ALUMINUM ALLOY 5083, PLATE AND SHEET
    MIL E 22200/5 : C ELECTRODES, WELDING, MINERAL COVERED, IRON-POWDER, LOW-HYDROGEN, LOW-ALLOY STEEL FOR HARDENING AND TEMPERING HEAT TREATMENT APPLICATIONS ONLY
    MIL B 24480 : A BRONZE, NICKEL-ALUMINUM CASTINGS FOR SEAWATER SERVICE
    MIL T 20219 : D TUBE, BRASS, VOICE AND PNEUMATIC
    MIL T 15005 : F TUBE, 70-30 AND 90-10 COPPER NICKEL ALLOY, CONDENSER AND HEAT EXCHANGER
    MIL E 22200/9 : B ELECTRODES, WELDING, MINERAL COVERED, LOW HYDROGEN OR IRON POWDER, LOW HYDROGEN, NICKEL MANGANESE CHROMIUM MOLYBDENUM ALLOY STEEL FOR PRODUCING HY 130 WELDMENTS FOR AS WELDED APPLICATIONS
    MIL E 24403 : A ELECTRODES - WELDING, FLUX CORED, GENERAL SPECIFICATION FOR
    MIL I 23413 : C INSERTS, WELDING, FILLER MATERIAL, COILED AND SOLID RINGS
    MIL P 24691 : 0 PIPE AND TUBE, CARBON, ALLOY AND STAINLESS STEEL, SEAMLESS AND WELDED, GENERAL SPECIFICATION FOR
    MIL E 24403/1 : D MILITARY SPECIFICATION - ELECTRODES - WELDING, FLUX CORED, ORDINARY STRENGTH AND LOW ALLOY STEEL
    MIL S 24645 : A STEEL PLATE, SHEET, OR COIL, AGE HARDENING ALLOY, STRUCTURAL, HIGH YIELD STRENGTH (HSLA 8O)
    QQ S 763 : F STEEL BARS, WIRE, SHAPES AND FORGINGS; CORROSION RESISTANT
    MIL A 21180 : D ALUMINUM-ALLOY CASTINGS, HIGH STRENGTH
    MIL T 23227 : E (1) TUBE AND PIPE, NICKEL-CHROMIUM-IRON ALLOY (ISSUE CONTROLLED REQUESTS BY OTHER THAN DOD ACTIVITIES MUST BE SUBMITTED VIA THE PREPARING ACTIVITY)
    MIL E 23765 : B ELECTRODES AND RODS - WELDING, BARE, SOLID AND ALLOYED CORED, GENERAL SPECIFICATION FOR
    MIL E 22200/7 : B
    QQ B 639 : C BRASS, NAVAL: FLAT PRODUCTS
    MIL S 24149/1 : D STUD, WELDING, AND ARC SHIELDS (FERRULES); TYPE I, CLASS 1, 2, 3, AND TYPE II, CLASS 1, 4, 5, 5A, 6, CARBON STEEL, FOR DIRECT ENERGY, ARC WELDING
    MIL E 21562 : E ELECTRODES AND RODS - WELDING, BARE, NICKEL ALLOY
    WW T 700/2 : E TUBE, ALUMINUM ALLOY, DRAWN, SEAMLESS, 3003
    MIL N 24106 : C NICKEL-COPPER ALLOY BARS, RODS AND FORGINGS
    MIL S 23196 : C STEEL PLATE, SHEET AND STRIP, CORROSION RESISTANT
    MIL STD 1689 : A FABRICATION, WELDING AND INSPECTION OF SHIPS STRUCTURE
    DOD F 24669/7 : 0 FORGINGS AND FORGING STOCK, STEEL BARS AND BILLETS, CORROSION RESISTING, NAVAL STEAM TURBINE USE (METRIC)
    MIL STD 1688 : A FABRICATION, WELDING, AND INSPECTION OF HY-80/100 SUBMARINE APPLICATIONS
    MIL E 22200/3 : F ELECTRODES, WELDING, COVERED, NICKEL BASE ALLOY AND COBALT BASE ALLOY
    MIL N 17163 : A NICKEL-COPPER ALLOY, WROUGHT, (55-60 PERCENT NICKEL) LOW PERMEABILITY
    MIL C 24707/2 : 0 CASTINGS, FOR PRESSURE CONTAINING PARTS SUITABLE FOR HIGH TEMPERATURE SERVICE
    MIL W 6858 : D WELDING RESISTANCE, SPOT AND SEAM
    MIL S 24149/6 : C STUDS, WELDING, TYPE VIII, CLASS 1, 2, 3, CORROSION RESISTANT STEEL FOR STORED ENERGY (CAPACITOR DISCHARGE) ARC WELDING
    MIL S 24149 : C STUDS, WELDING AND ARC SHIELDS (FERRULES), GENERAL SPECIFICATION FOR
    WW P 404 : D PIPE, STEEL (SEAMLESS & WELDED, BLACK & ZINC COATED) (GALVANIZED)
    MIL E 23765/2 : E ELECTRODES AND RODS - WELDING, BARE, SOLID OR ALLOYED CORED, LOW ALLOY STEEL
    MIL S 24149/3 : D STUD, ARC WELDING AND ARC SHIELDS (FERRULES), TYPE V, CLASS 1, 4, 5, 5A, CORROSION RESISTANT STEEL, FOR DIRECT ENERGY ARC WELDING
    MIL E 22200/1 : G ELECTRODES, WELDING, MINERAL COVERED, IRON-POWDER, LOW-HYDROGEN MEDIUM AND HIGH TENSILE STEEL, AS WELDED OR STRESS-RELIEVED WELD APPLICATION
    MIL STD 1628 : 0 FILLET WELD SIZE, STRENGTH, AND EFFICIENCY DETERMINATION
    MIL N 23229 : B (2) NICKEL CHROMIUM IRON ALLOY BARS AND FORGINGS
    MIL F 23508 : E (1) FITTING & FLANGES, WROUGHT, SEAMLESS, BUTT AND SOCKET WELDING, NICKEL CHROMIUM IRON ALLOY (ISSUE CONTROLLED REQUEST BY OTHER THAN DOD ACTYS MUST BE SUBMITTED VIA THE PREPARING ACTY OF THE SPEC)
    MIL T 24107 : B TUBE, COPPER (SEAMLESS) (COPPER ALLOY NUMBERS C10100, C10200, C10300, C10800, C12000, C12200 AND C14200)
    MIL STD 22 : D WELDED JOINT DESIGN
    MIL F 24669/8 : 0 FORGINGS & FORGING STOCK, STEEL FOR INTEGRAL STEAM TURBINE ROTORS
    MIL B 15382 : C BOLT, FIREBRICK ANCHOR
    MIL F 20236 : D FITTINGS, TUBE AND PIPE, BUTT WELDING
    MIL N 24114 : C (1) NICKEL-CHROMIUM IRON AGE HARDENABLE ALLOY BARS, RODS AND FORGINGS
    MIL T 3595 : B NOTICE 1 TUBING, PHOSPHOR BRONZE, [CDA NO. 510] ROUND, SEAMLESS
    MIL S 24093 : A STEEL FORGINGS, CARBON AND ALLOY HEAT TREATED
    MIL S 23284 : A STEEL FORGINGS, CARBON AND ALLOY, FOR SHAFTS, SLEEVES, COUPLINGS AND STOCKS (RUDDERS AND DIVING PLANES)
    MIL C 15726 : F COPPER NICKEL ALLOY, SHEET, PLATE, STRIP, BAR, ROD AND WIRE
    O F 499 : D FLUX, BRAZING, (SILVER BRAZING FILLER METAL, LOW MELTING POINT)
    DOD F 24669/2 : 0 FORGINGS AND FORGING STOCK, STEEL BARS AND BILLETS - CHROMIUM MOLYBDENUM ALLOY (METRIC)
    MIL N 23228 : D NICKEL CHROMIUM IRON ALLOY PLATE, SHEET AND STRIP
    QQ A 200/1 : D ALUMINUM ALLOY 3003, BAR, ROD, SHAPES, TUBE AND WIRE, EXTRUDED
    MIL F 23509 : F (1) FITTINGS AND FLANGES, WROUGHT, SEAMLESS BUTT AND SOCKET WELDING, NICKEL-COPPER ALLOY
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