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ASTM D 2674 : 1972 : R2021

Current

Current

The latest, up-to-date edition.

Standard Methods of Analysis of Sulfochromate Etch Solution Used in Surface Preparation of Aluminum

Available format(s)

Hardcopy , PDF

Language(s)

English

Published date

06-25-2021

1.1These methods offer a means for controlling the effectiveness of the etchant which is normally used for preparing the surface of aluminum alloys for subsequent adhesive bonding. As the etchant reacts with the aluminum, hexavalent chromium is converted to trivalent chromium; a measure of the two and the difference can be used to determine the amount of dichromate used.

1.2The sulfochromate solution can be replenished by restoring the sodium dichromate and the sulfuric acid to the original formulation levels. The lower limit of usefulness will vary depending upon solution storage, adhesives used, critical nature of bond capability, variety of metals processed, etc. and should be determined. Replenishment will be limited to the number of times the chemical ingredients can be restored and maintained to the required levels and should be determined by the user. Sludge collecting in the bottom of a tank should be minimized by periodic removal of sludge. For some applications, the hexavalent chromium should not fall below the trivalent chromium content.

1.3A typical aqueous sulfochromate acid etch solution formulation is as follows:

Sodium dichromate (Na2Cr2O7)

4.5 oz/gal (33.7 g/litre)

Sulfuric acid (sp gr 1.84)

45 oz/gal (337.1 g/litre)

1.4Maintenance of the aqueous concentrations is suggested as follows by appropriate additions of sodium dichromate or sulfuric acids.

Sodium dichromate

3.0 to 6.0 oz/gal (22.5 to 44.9 g/litre)

Sulfuric acid

40 to 50 oz/gal (299.6 to 374.5 g/litre)

1.5Method A is intended for measuring the sulfuric acid content of a sulfochromate solution. Method B is intended for measuring the hexavalent and trivalent Chromium content of a sulfochromate solution. Method C is intended as an alternative method for measuring the hexavalent and trivalent Chromium content of a sulfochromate solution.

1.6This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.

1.7This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

Committee
D 14
DocumentType
Standard
Pages
4
PublisherName
American Society for Testing and Materials
Status
Current
Supersedes

ASTM D 6465 : 1999 : R2016 Standard Guide for Selecting Aerospace and General Purpose Adhesives and Sealants
ASTM E 864 : 2020 Standard Practice for Surface Preparation of Aluminum Alloys to Be Adhesively Bonded in Honeycomb Shelter Panels
ASTM D 2651 : 2001 : R2016 Standard Guide for Preparation of Metal Surfaces for Adhesive Bonding

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