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ASTM D 3276 : 2021

Current

Current

The latest, up-to-date edition.

Standard Guide for Painting Inspectors (Metal Substrates)

Available format(s)

Hardcopy , PDF

Language(s)

English

Published date

12-07-2021

1.1This guide is intended as an information aid to painting inspectors in carrying out their task efficiently. It includes the key elements of surface preparation, coatings application, and final approval for both field and shop work. The items should be selected that are pertinent to the specification of a particular job.

Note 1:For additional helpful information, refer to the following documents:

Manual of Coating Work for Light-Water Nuclear Power Plant Primary Containment and Other Safety-Related Facilities 2

New Concepts for Coating Protection of Steel Structures3

D16 Terminology for Paint, Related Coatings, Materials, and Applications4

D4538 Terminology Relating to Protective Coatings and Lining Work for Power Generation Facilities4

Steel Structures Painting Manual Vol 1 Good Painting Practice5

Steel Structures Painting Manual Vol 2 Systems and Specifications5

Manufacturers Specifications and Instructions (made available to the inspector for reference to special requirements for proper application)

Safety Data Sheets (needed to ensure that personnel take necessary precautions in handling hazardous materials). Available from Materials manufacturer.

1.2Certain industries or owners may require certified inspection personnel. See Guide D4537 for establishing procedures to certify inspectors for coatings work in nuclear facilities.

1.3The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.

1.4This guide is arranged in the following order:

Section

Referenced Documents

2

 ASTM Standards

2.1

 OSHA Standards

2.2

 Steel Structures Painting Council Publications

2.3

 International Standards Organization (ISO)

2.4

 ASTM Adjuncts

2.6

Significance and Use

3

Preparation for Inspection

4

Surface Preparation Methods and Requirements

5

 Surface Preparation

5.1

 Pictorial Standard D2200

5.1.1

 Factors Affecting Coating Performance

5.2

 Cleanliness

5.2.1

 Mill Scale

5.2.2

 Surface Profile

5.2.3

 Sharp Edges

5.2.4

 Cleaning Procedures

5.3

 Chemical Cleaning

5.3.1

 Solvent Vapor Cleaning

5.3.1.1

 Hand Tool Cleaning

5.3.2

 Power Tool Cleaning

5.3.3

 Power Tool Cleaning to Bare Metal

5.3.4

 Commercial Grade Power Tool Cleaning

5.3.4.4

 Blast Cleaning

5.3.5

 Pressurized Water Cleaning

5.3.6

Cleaning and Preparation of Various Surfaces

5.4

 Steel Surfaces

5.4.1

 Galvanized Surfaces

5.4.2

 Aluminum Surfaces

5.4.3

Precautions in Preparing Unpainted and Previously

 Painted Surfaces

5.4.4

Inspection of Surfaces Prior to Field Painting

5.5

 New Construction

5.5.1

 Maintenance Repainting

5.5.2

Coating Storage and Handling

6

 Storage of Coating and Thinner

6.1

 Mixing of Coatings

6.2

 Thinning

6.3

 Initial Samples

6.3.1

 Thinning of Coating

6.3.2

 Sampling of Thinned Coating

6.3.3

 Heating of Coating

6.4

Weather Considerations

7

 Drying

7.1

 Low Temperature

7.2

 High Temperature

7.3

 Moisture

7.4

 Wind

7.5

Coating Application

8

 Residual Contaminants

8.1

 Quality Assurance

8.2

 Film Defects

8.2.1

 Brush Application

8.3

 Spray Application

8.4

 Roller Application

8.5

 Miscellaneous Methods

8.6

 Rate of Application

8.7

Additional Considerations

9

 Ventilation

9.1

 Shopcoat Repair

9.2

 Painting Schedule

9.3

 Film Integrity

9.4

 Recoat Time

9.5

 Coating System Failure

9.6

Inspection Equipment

10

 General

10.1

 Surface Profile Gages

10.1.1

 Adhesion of Existing Coating

10.1.2

 Portable Pull-Off Adhesion Testers

10.1.3

 Field Inspection Equipment

10.2

 Drying and Curing Times

10.2.1

 Thermometers

10.2.1.1

 Relative Humidity and Dew Point

10.2.1.2

 Wet-Film Thickness Gages

10.2.2

 Interchemical Gage

10.2.2.1

 Notched Gage

10.2.2.2

 Dry-Film Thickness Gages

10.2.3

 Nondestructive Film Thickness Gages

10.2.3.1

 Magnetic-Type Gages

10.2.3.2

 Current-Type Gages

10.2.3.3

 Destructive Thickness Gage

10.2.3.4

 Holiday Detectors

10.2.4

Comparison of Surface Preparation

 Specifications

Table 1

Comparison of Water Jetting Standards

Table 2

Inspection Checklist

Appendix X1

1.5This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.

1.6This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

Committee
D 01
DocumentType
Guide
Pages
14
PublisherName
American Society for Testing and Materials
Status
Current
Supersedes

ASTM D 6577 : 2015 : R2019 Standard Guide for Testing Industrial Protective Coatings
ASTM D 5498 : 2012 : REV A : R2018 Standard Guide for Developing a Training Program for Personnel Performing Coating and Lining Work Inspection for Nuclear Facilities
ASTM F 941 : 1999 : R2019 Standard Practice for Inspection of Marine Surface Preparation and Coating Application
NACE SP0398:2023 Recommendations for Training and Qualifying Personnel as Rail Car Coating and Lining Inspectors

ASTM D 3363 : 2022 Standard Test Method for Film Hardness by Pencil Test
ASTM D 4138 : 2007 : REV A : R2022 Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means
ASTM D 6386 : 2022 Standard Practice for Preparation of Zinc (Hot-Dip Galvanized) Coated Iron and Steel Product and Hardware Surfaces for Painting
ASTM D 7091 : 2022 Standard Practice for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic Coatings Applied to Ferrous Metals and Nonmagnetic, Nonconductive Coatings Applied to Non-Ferrous Metals
ASTM E 337 : 2015 : R2023 Standard Test Method for Measuring Humidity with a Psychrometer (the Measurement of Wet- and Dry-Bulb Temperatures)
ASTM E 337 : 2015 Standard Test Method for Measuring Humidity with a Psychrometer (the Measurement of Wet- and Dry-Bulb Temperatures)
ASTM D 6386 : 2016 : REV A Standard Practice for Preparation of Zinc (Hot-Dip Galvanized) Coated Iron and Steel Product and Hardware Surfaces for Painting
ASTM D 3363 : 2020 Standard Test Method for Film Hardness by Pencil Test
ASTM D 4285 : 1983 : R2018 Standard Test Method for Indicating Oil or Water in Compressed Air
ASTM D 16 : 2019 Standard Terminology for Paint, Related Coatings, Materials, and Applications
ASTM D 3359 : 2022 Standard Test Methods for Rating Adhesion by Tape Test
ASTM D 4541 : 2017 Standard Test Method for Pull-Off Strength of Coatings Using Portable Adhesion Testers
ASTM D 4541 : 2022 Standard Test Method for Pull-Off Strength of Coatings Using Portable Adhesion Testers
ASTM D 4212 : 2016 : R2023 Standard Test Method for Viscosity by Dip-Type Viscosity Cups
ASTM D 16 : 2024 Standard Terminology for Paint, Related Coatings, Materials, and Applications
ASTM D 7091 : 2021 Standard Practice for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic Coatings Applied to Ferrous Metals and Nonmagnetic, Nonconductive Coatings Applied to Non-Ferrous Metals
ASTM D 6677 : 2018 Standard Test Method for Evaluating Adhesion by Knife
ASTM D 6677 : 2018 : R2022 Standard Test Method for Evaluating Adhesion by Knife
ASTM D 3359 : 2023 Standard Test Methods for Rating Adhesion by Tape Test
ASTM D 4138 : 2007 : REV A : R2017 Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means
ASTM D 3359 : 2017 Standard Test Methods for Rating Adhesion by Tape Test
ASTM D 16 : 2023 Standard Terminology for Paint, Related Coatings, Materials, and Applications
ASTM D 4212 : 2016 Standard Test Method for Viscosity by Dip-Type Viscosity Cups

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