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  • 03/119040 DC : DRAFT NOV 2003

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    PREN 1010-1 - SAFETY OF MACHINERY - SAFETY REQUIREMENTS FOR THE DESIGN AND CONSTRUCTION OF PRINTING AND PAPER CONVERTING MACHINES - PART 1: COMMON REQUIREMENTS

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    Superseded date:  21-12-2004

    Language(s): 

    Published date:  23-11-2012

    Publisher:  British Standards Institution

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    Table of Contents - (Show below) - (Hide below)

    Foreword
    Introduction
    1 Scope
    2 Normative references
    3 Terms and definitions
    4 List of significant hazards
    5 Safety requirements and/or protective measures
      5.1 General
      5.2 Requirements common to printing and paper converting
          machines
          5.2.1 Safeguarding of danger points
          5.2.2 Guards and interlocks
          5.2.3 Devices for setting-up, cleaning, trouble-shooting
                 during the work process and maintenance
          5.2.4 Explosion prevention and protection
          5.2.5 Electrical equipment
          5.2.6 Control systems
          5.2.7 Indicators, marking, actuators, prestart warning devices
          5.2.8 Two-hand controls
          5.2.9 Electrosensitive protective devices (ESPDs)
          5.2.10 Pressure sensitive mats, trip devices
          5.2.11 Safety position switches
          5.2.12 Work platforms, access stairs, passageways and raised
                 workplaces
          5.2.13 Stability
          5.2.14 High contact temperatures
          5.2.15 Noise
          5.2.16 Radiation hazards
          5.2.17 Immunity to electromagnetic disturbances
      5.3 Common devices
          5.3.1 Stationary knives
          5.3.2 Rotary tools
          5.3.3 Dangerous tools
          5.3.4 Feeding units, delivery units (pile lifting and lowering
                 devices)
          5.3.5 Reel unwinding and rewinding devices for webs
    6 Verification of the safety requirements and/or protective measures
    7 Information for use
      7.1 Minimum requirements for machine markings
      7.2 Instruction handbook
    Annex A (informative) Classification of zones for printing presses
            and finishing machines (relating to 5.2.4)
          A.1 General
          A.2 Rotary web gravure printing machines
          A.3 Sheet-fed rotary gravure printing machines
          A.4 Rotary web flexographic printing machines, wallpaper
               printing machines
          A.5 Screen printing machines for printing on sheets, web
               or three-dimensional objects
          A.6 Rotary and flatbed film printing machines
          A.7 Machines for printing imitation leather and film
          A.8 Wash-out machines and washing machines in which
               flammable liquids with flash points below 55 degrees
               C used
          A.9 Roller coating units with closed side frames reaching
               down to floor level
          A.10 Roller coaters with side frames with cut-outs or with
               side frames that do not reach to floor level
    Annex B (normative) Audible prestart warning devices
          B.1 Application
          B.2 Control arrangement
          B.3 Timing chart
    Annex C (informative) Risk analysis relating to the pitch angle of
            access stairs
    Annex D (informative) Example of layout of an instruction handbook
          D.1 Information relating to the machine
          D.2 Information relating to safety
          D.3 Information relating to transport, handling and storage of
               the machine
          D.4 Installation, commissioning, removal
          D.5 Information relating to the use of the machine
          D.6 Information relating to maintenance of the machine
    Annex ZA (informative) Relationship between this European Standard
             and the Essential Requirements of EU Directive 98/37/EC
    Annex ZB (informative) Clauses of this European Standard addressing
             essential requirements or other provisions of EU Directive
             94/9/EC
    Bibliography

    General Product Information - (Show below) - (Hide below)

    Comment Closes On
    Committee MCE/3/9
    Document Type Draft
    Publisher British Standards Institution
    Status Superseded
    Superseded By

    Standards Referencing This Book - (Show below) - (Hide below)

    EN 294:1992/AC:1993 SAFETY OF MACHINERY - SAFETY DISTANCES TO PREVENT DANGER ZONES BEING REACHED BY THE UPPER LIMBS
    EN 50281-1-2 : 98 AMD 1 2002 ELECTRICAL APPARATUS FOR USE IN THE PRESENCE OF COMBUSTIBLE DUST - PART 1-2: ELECTRICAL APPARATUS PROTECTED BY ENCLOSURES - SELECTION, INSTALLATION AND MAINTENANCE
    ISO 10075-2:1996 Ergonomic principles related to mental workload Part 2: Design principles
    EN 1127-1:2011 EXPLOSIVE ATMOSPHERES - EXPLOSION PREVENTION AND PROTECTION - PART 1: BASIC CONCEPTS AND METHODOLOGY
    EN 1539:2015 DRYERS AND OVENS, IN WHICH FLAMMABLE SUBSTANCES ARE RELEASED - SAFETY REQUIREMENTS
    EN 894-3:2000+A1:2008 SAFETY OF MACHINERY - ERGONOMICS REQUIREMENTS FOR THE DESIGN OF DISPLAYS AND CONTROL ACTUATORS - PART 3: CONTROL ACTUATORS
    EN 418 : 1992 SAFETY OF MACHINERY - EMERGENCY STOP EQUIPMENT, FUNCTIONAL ASPECTS - PRINCIPLES FOR DESIGN
    EN 982 : 96 + A1 2008 SAFETY OF MACHINERY - SAFETY REQUIREMENTS FOR FLUID POWER SYSTEMS AND THEIR COMPONENTS - HYDRAULICS
    ISO 4871:1996 Acoustics Declaration and verification of noise emission values of machinery and equipment
    EN 1037:1995+A1:2008 SAFETY OF MACHINERY - PREVENTION OF UNEXPECTED START-UP
    EN 12626 : 1997 SAFETY OF MACHINERY - LASER PROCESSING MACHINES - SAFETY REQUIREMENTS
    ISO 14122-3:2016 Safety of machinery Permanent means of access to machinery Part 3: Stairs, stepladders and guard-rails
    ISO 14122-1:2016 Safety of machinery Permanent means of access to machinery Part 1: Choice of fixed means and general requirements of access
    EN 60825-1:2014/AC:2017-06 SAFETY OF LASER PRODUCTS - PART 1: EQUIPMENT CLASSIFICATION AND REQUIREMENTS (IEC 60825-1:2014)
    EN 50039 : 1980 ELECTRICAL APPARATUS FOR POTENTIALLY EXPLOSIVE ATMOSPHERES - INTRINSICALLY SAFE ELECTRICAL SYSTEMS 'I'
    EN 1088:1995+A2:2008 SAFETY OF MACHINERY - INTERLOCKING DEVICES ASSOCIATED WITH GUARDS - PRINCIPLES FOR DESIGN AND SELECTION
    ISO/TR 11688-1:1995 Acoustics Recommended practice for the design of low-noise machinery and equipment Part 1: Planning
    EN 894-2:1997+A1:2008 SAFETY OF MACHINERY - ERGONOMICS REQUIREMENTS FOR THE DESIGN OF DISPLAYS AND CONTROL ACTUATORS - PART 2: DISPLAYS
    R044-001 : 1999 SAFETY OF MACHINERY - GUIDANCE AND RECOMMENDATIONS FOR THE AVOIDANCE OF HAZARDS DUE TO STATIC ELECTRICITY
    EN 61310-2:2008 SAFETY OF MACHINERY - INDICATION, MARKING AND ACTUATION - PART 2: REQUIREMENTS FOR MARKING
    EN 50020:2002 ELECTRICAL APPARATUS FOR POTENTIALLY EXPLOSIVE ATMOSPHERES - INTRINSIC SAFETY 'I'
    EN 614-2:2000+A1:2008 SAFETY OF MACHINERY - ERGONOMIC DESIGN PRINCIPLES - PART 2: INTERACTIONS BETWEEN THE DESIGN OF MACHINERY AND WORK TASKS
    EN 999:1998+A1:2008 SAFETY OF MACHINERY - THE POSITIONING OF PROTECTIVE EQUIPMENT IN RESPECT OF APPROACH SPEEDS OF PARTS OF THE HUMAN BODY
    EN 13463-1 : 2009 NON-ELECTRICAL EQUIPMENT FOR USE IN POTENTIALLY EXPLOSIVE ATMOSPHERES - PART 1: BASIC METHOD AND REQUIREMENTS
    EN 811 : 1996 SAFETY OF MACHINERY - SAFETY DISTANCES TO PREVENT DANGER ZONES BEING REACHED BY THE LOWER LIMBS
    EN 349:1993+A1:2008 SAFETY OF MACHINERY - MINIMUM GAPS TO AVOID CRUSHING OF PARTS OF THE HUMAN BODY
    EN 1034-3:2011 SAFETY OF MACHINERY - SAFETY REQUIREMENTS FOR THE DESIGN AND CONSTRUCTION OF PAPER MAKING AND FINISHING MACHINES - PART 3: REREELERS AND WINDERS
    EN 547-1:1996+A1:2008 Safety of machinery - Human body measurements - Part 1: Principles for determining the dimensions required for openings for whole body access into machinery
    EN 1005-1:2001+A1:2008 Safety of machinery - Human physical performance - Part 1: Terms and definitions
    EN 1005-2:2003+A1:2008 SAFETY OF MACHINERY - HUMAN PHYSICAL PERFORMANCE - PART 2: MANUAL HANDLING OF MACHINERY AND COMPONENT PARTS OF MACHINERY
    IEC 61508-5:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 5: Examples of methods for the determination of safety integrity levels (see Functional Safety and IEC 61508)
    EN 1760-1:1997+A1:2009 SAFETY OF MACHINERY - PRESSURE SENSITIVE PROTECTIVE DEVICES - PART 1: GENERAL PRINCIPLES FOR THE DESIGN AND TESTING OF PRESSURE SENSITIVE MATS AND PRESSURE SENSITIVE FLOORS
    IEC 61508-4:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 4: Definitions and abbreviations (see Functional Safety and IEC 61508)
    IEC 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 3: Software requirements (see Functional Safety and IEC 61508)
    EN 1050 : 1996 SAFETY OF MACHINERY - PRINCIPLES FOR RISK ASSESSMENT
    EN 50017:1998 ELECTRICAL APPARATUS FOR POTENTIALLY EXPLOSIVE ATMOSPHERES - POWDER FILLING "Q"
    EN 614-1:2006+A1:2009 SAFETY OF MACHINERY - ERGONOMIC DESIGN PRINCIPLES - PART 1: TERMINOLOGY AND GENERAL PRINCIPLES
    EN 1012-1 : 2010 COMPRESSORS AND VACUUM PUMPS - SAFETY REQUIREMENTS - PART 1: AIR COMPRESSORS
    EN 50019:2000/corrigendum Apr. 2003 ELECTRICAL APPARATUS FOR POTENTIALLY EXPLOSIVE ATMOSPHERES - INCREASED SAFETY "E"
    EN 50018 : 2000 AMD 1 2002 ELECTRICAL APPARATUS FOR POTENTIALLY EXPLOSIVE ATMOSPHERES - FLAMEPROOF ENCLOSURE "D"
    EN 292-1 : 1991 SAFETY OF MACHINERY - BASIC CONCEPTS, GENERAL PRINCIPLES FOR DESIGN - BASIC TERMINOLOGY, METHODOLOGY
    EN 1034-1:2000+A1:2010 SAFETY OF MACHINERY - SAFETY REQUIREMENTS FOR THE DESIGN AND CONSTRUCTION OF PAPER MAKING AND FINISHING MACHINES - PART 1: COMMON REQUIREMENTS
    EN 574:1996+A1:2008 SAFETY OF MACHINERY - TWO-HAND CONTROL DEVICES - FUNCTIONAL ASPECTS - PRINCIPLES FOR DESIGN
    EN 563:1994/A1:1999/AC:2000 SAFETY OF MACHINERY - TEMPERATURES OF TOUCHABLE SURFACES - ERGONOMICS DATA TO ESTABLISH TEMPERATURE LIMIT VALUES FOR HOT SURFACES
    EN 626-2 : 1996 + A1 2008 SAFETY OF MACHINERY - REDUCTION OF RISK TO HEALTH FROM HAZARDOUS SUBSTANCES EMITTED BY MACHINERY - PART 2: METHODOLOGY LEADING TO VERIFICATION PROCEDURES
    EN ISO 14122-3:2016 SAFETY OF MACHINERY - PERMANENT MEANS OF ACCESS TO MACHINERY - PART 3: STAIRS, STEPLADDERS AND GUARD-RAILS (ISO 14122-3:2016)
    EN 61496-1:2013/AC:2015 SAFETY OF MACHINERY - ELECTRO-SENSITIVE PROTECTIVE EQUIPMENT - PART 1: GENERAL REQUIREMENTS AND TESTS (IEC 61496-1:2012)
    EN 50281-3 : 2002 ELECTRICAL APPARATUS FOR USE IN THE PRESENCE OF COMBUSTIBLE DUST PART 3: CLASSIFICATION OF AREAS WHERE COMBUSTIBLE DUSTS ARE OR MAY BE PRESENT
    EN 61000-6-2:2005/corrigendum:2005 ELECTROMAGNETIC COMPATIBILITY (EMC) - PART 6-2: GENERIC STANDARDS - IMMUNITY FOR INDUSTRIAL ENVIRONMENTS (IEC 61000-6-2:2005)
    EN 953 : 1997 + A1 2009 SAFETY OF MACHINERY - GUARDS - GENERAL REQUIREMENTS FOR THE DESIGN AND CONSTRUCTION OF FIXED AND MOVABLE GUARDS
    EN 842:1996+A1:2008 Safety of machinery - Visual danger signals - General requirements, design and testing
    EN 547-3:1996+A1:2008 Safety of machinery - Human body measurements - Part 3: Anthropometric data
    EN 13023:2003+A1:2010 NOISE MEASUREMENT METHODS FOR PRINTING, PAPER CONVERTING, PAPER MAKING MACHINES AND AUXILIARY EQUIPMENT - ACCURACY GRADES 2 AND 3
    EN ISO 14122-2:2016 SAFETY OF MACHINERY - PERMANENT MEANS OF ACCESS TO MACHINERY - PART 2: WORKING PLATFORMS AND WALKWAYS (ISO 14122-2:2016)
    EN 60079-14:2014/AC:2016 EXPLOSIVE ATMOSPHERES - PART 14: ELECTRICAL INSTALLATIONS DESIGN, SELECTION AND ERECTION (IEC 60079-14:2013/COR1:2016)
    ISO 10075-1:2017 Ergonomic principles related to mental workload — Part 1: General issues and concepts, terms and definitions
    EN 983:1996+A1:2008 SAFETY OF MACHINERY - SAFETY REQUIREMENTS FOR FLUID POWER SYSTEMS AND THEIR COMPONENTS - PNEUMATICS
    EN 954-1 : 1996 SAFETY OF MACHINERY - SAFETY-RELATED PARTS OF CONTROL SYSTEMS - PART 1: GENERAL PRINCIPLES FOR DESIGN
    EN 12198-1:2000+A1:2008 SAFETY OF MACHINERY - ASSESSMENT AND REDUCTION OF RISKS ARISING FROM RADIATION EMITTED BY MACHINERY - PART 1: GENERAL PRINCIPLES
    IEC 61508-6:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 6: Guidelines on the application of IEC 61508-2 and IEC 61508-3 (see Functional Safety and IEC 61508)
    EN 292-2 : 91 AMD 1 95 SAFETY OF MACHINERY - BASIC CONCEPTS, GENERAL PRINCIPLES FOR DESIGN - TECHNICAL PRINCIPLES AND SPECIFICATION
    EN ISO 4871 : 2009 ACOUSTICS - DECLARATION AND VERIFICATION OF NOISE EMISSION VALUES OF MACHINERY AND EQUIPMENT (ISO 4871:1996)
    EN 626-1:1994+A1:2008 SAFETY OF MACHINERY - REDUCTION OF RISKS TO HEALTH FROM HAZARDOUS SUBSTANCES EMITTED BY MACHINERY - PART 1: PRINCIPLES AND SPECIFICATIONS FOR MACHINERY MANUFACTURERS
    EN 1760-2:2001+A1:2009 SAFETY OF MACHINERY - PRESSURE SENSITIVE PROTECTIVE DEVICES - PART 2: GENERAL PRINCIPLES FOR THE DESIGN AND TESTING OF PRESSURE SENSITIVE EDGES AND PRESSURE SENSITIVE BARS
    EN 50015:1998 ELECTRICAL APPARATUS FOR POTENTIALLY EXPLOSIVE ATMOSPHERES - OIL IMMERSION "O"
    EN 61010-1:2010 SAFETY REQUIREMENTS FOR ELECTRICAL EQUIPMENT FOR MEASUREMENT, CONTROL AND LABORATORY USE - PART 1: GENERAL REQUIREMENTS (IEC 61010-1:2010)
    EN 1005-3:2002+A1:2008 Safety of machinery - Human physical performance - Part 3: Recommended force limits for machinery operation
    EN 13463-5:2011 NON-ELECTRICAL EQUIPMENT INTENDED FOR USE IN POTENTIALLY EXPLOSIVE ATMOSPHERES - PART 5: PROTECTION BY CONSTRUCTIONAL SAFETY 'C'
    IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 1: General requirements (see Functional Safety and IEC 61508)
    EN 60529:1991/AC:2016-12 DEGREES OF PROTECTION PROVIDED BY ENCLOSURES (IP CODE) (IEC 60529 EDITION 2.2 CORRIGENDUM 2:2015)
    ISO 11553:1996 Safety of machinery — Laser processing machines — Safety requirements
    EN 50016:2002 ELECTRICAL APPARATUS FOR POTENTIALLY EXPLOSIVE ATMOSPHERES - PRESSURIZED APPARATUS "P"
    EN 457 : 1992 SAFETY OF MACHINERY - AUDITORY DANGER SIGNALS - GENERAL REQUIREMENTS, DESIGN AND TESTING
    ISO 14122-2:2016 Safety of machinery Permanent means of access to machinery Part 2: Working platforms and walkways
    IEC 61508-7:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 7: Overview of techniques and measures (see Functional Safety and IEC 61508)
    EN ISO 11688-1 : 2009 ACOUSTICS - RECOMMENDED PRACTICE FOR THE DESIGN OF LOW-NOISE MACHINERY AND EQUIPMENT - PART 1: PLANNING (ISO/TR 11688-1:1995)
    EN 50028:1987 ELECTRICAL APPARATUS FOR POTENTIALLY EXPLOSIVE ATMOSPHERES - ENCAPSULATION "M"
    EN ISO 14122-1:2016 SAFETY OF MACHINERY - PERMANENT MEANS OF ACCESS TO MACHINERY - PART 1: CHOICE OF FIXED MEANS AND GENERAL REQUIREMENTS OF ACCESS (ISO 14122-1:2016)
    EN 61310-1:2008 SAFETY OF MACHINERY - INDICATION, MARKING AND ACTUATION - PART 1: REQUIREMENTS FOR VISUAL, ACOUSTIC AND TACTILE SIGNALS
    EN 50014:1997/A2:1999 ELECTRICAL APPARATUS FOR POTENTIALLY EXPLOSIVE ATMOSPHERES - GENERAL REQUIREMENTS
    IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 2: Requirements for electrical/electronic/programmable electronic safety-related systems (see Functional Safety and IEC 61508)
    EN 1070 : 1998 SAFETY OF MACHINERY - TERMINOLOGY
    EN 286-1:1998/A2:2005 SIMPLE UNFIRED PRESSURE VESSELS DESIGNED TO CONTAIN AIR OR NITROGEN - PART 1: PRESSURE VESSELS FOR GENERAL PURPOSES
    EN 60204-1 : 2006 COR 2010 SAFETY OF MACHINERY - ELECTRICAL EQUIPMENT OF MACHINES - PART 1: GENERAL REQUIREMENTS
    EN 894-1:1997+A1:2008 SAFETY OF MACHINERY - ERGONOMICS REQUIREMENTS FOR THE DESIGN OF DISPLAYS AND CONTROL ACTUATORS - PART 1: GENERAL PRINCIPLES FOR HUMAN INTERACTIONS WITH DISPLAYS AND CONTROL ACTUATORS
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