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AS 2971-2002

Superseded

Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

View Superseded by
superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

Serially produced pressure vessels

Available format(s)

Hardcopy , PDF 1 User , PDF 3 Users , PDF 5 Users , PDF 9 Users

Superseded date

30-06-2017

Language(s)

English

Published date

01-01-2002

Preview

1 - AS 2971-2002 SERIALLY PRODUCED PRESSURE VESSELS
4 - PREFACE
6 - CONTENTS
8 - SECTION 1 SCOPE AND GENERAL
8 - 1.1 SCOPE
8 - 1.2 OBJECTIVE
8 - 1.3 APPLICATION
9 - 1.4 REFERENCED DOCUMENTS
10 - 1.5 DEFINITIONS
10 - 1.5.1 Batch
10 - 1.5.2 Certification body
10 - 1.5.3 Customer
10 - 1.5.4 Design minimum temperature
10 - 1.5.5 Design pressure
10 - 1.5.6 Design temperature
10 - 1.5.7 Design verifier
10 - 1.5.8 Integrated pressure equipment test station (IPETS)
10 - 1.5.9 Serially produced vessels
11 - 1.5.10 Shall
11 - 1.5.11 Should
11 - 1.5.12 Type testing
11 - 1.5.13 Unfired pressure vessel
11 - 1.5.14 Verification
11 - 1.5.15 Verifying organization
11 - 1.6 CLASSIFICATION OF VESSELS
12 - 1.7 DESIGNATION
12 - 1.8 APPLICATION OF CLASSES AND TIERS OF VESSELS
13 - SECTION 2 MATERIALS, DESIGN AND MANUFACTURE
13 - 2.1 MATERIALS
13 - 2.2 DESIGN
13 - 2.2.1 General
13 - 2.2.2 Design pressure
13 - 2.2.3 Crevices
13 - 2.2.4 Cleaning access
14 - 2.2.5 Inspection openings
14 - 2.2.6 Closures
14 - 2.2.7 Drains
14 - 2.3 MANUFACTURE
15 - 2.4 PROTECTIVE DEVICES AND FITTINGS
15 - 2.4.1 Fittings
15 - 2.4.2 Pressure-relief devices
15 - 2.5 CORROSION PROTECTION
16 - SECTION 3 PERFORMANCE REQUIREMENTS
16 - 3.1 GENERAL
16 - 3.2 RESISTANCE TO INTERNAL PRESSURE
16 - 3.3 RESISTANCE TO BURSTING AND FRAGMENTATION
16 - 3.4 RESISTANCE TO FATIGUE
16 - 3.5 RESISTANCE TO DROPPING
16 - 3.6 RESISTANCE TO PENETRATION
16 - 3.7 RESISTANCE TO IMPACT
17 - 3.8 RESISTANCE TO TORQUE
17 - 3.9 CLOSURE
17 - 3.10 RESISTANCE TO CORROSION
18 - 3.11 PRESSURE RELIEF
18 - 3.11.1 Pressure-relief valves or similar devices
18 - 3.11.2 Rupture member
18 - 3.11.3 Fusible plug
18 - 3.11.4 Required discharge capacity
18 - 3.12 MARKING PLATE ADHESION
18 - 3.13 SURFACE QUALITY AND CONFORMANCE
18 - 3.14 OTHER PERFORMANCE CHARACTERISTICS
19 - SECTION 4 MARKING AND INSTRUCTIONS
19 - 4.1 MARKING
19 - 4.1.1 Marks required
19 - 4.1.2 Method of marking
19 - 4.1.3 Location of marks
19 - 4.1.4 Type of marks
19 - 4.2 INSTRUCTIONS
20 - SECTION 5 ASSESSMENT OF COMPLIANCE WITH THE REQUIREMENTS OF THIS STANDARD
20 - 5.1 GENERAL
20 - 5.2 WITNESSING OF TYPE TESTS
20 - 5.3 REPORT OF TYPE TESTING
20 - 5.4 MANUFACTURER’S DATA REPORT
21 - 5.5 AUDITING OF MANUFACTURER’S FACILITIES
21 - 5.6 RETESTS
21 - 5.6.1 Retest after failure of a type test
21 - 5.6.2 Retests after failure of a production test
21 - 5.6.3 Modification
24 - APPENDIX A - INTEGRATED PRESSURE EQUIPMENT TEST STATIONS
24 - A1 SCOPE
24 - A2 GENERAL REQUIREMENTS
24 - A3 SPECIFIC REQUIREMENTS
26 - APPENDIX B - INFORMATION TO BE SUPPLIED BY THE CUSTOMER AND THE MANUFACTURER
26 - B1 INFORMATION TO BE SUPPLIED BY THE CUSTOMER
27 - B2 INFORMATION TO BE SUPPLIED TO THE DESIGN VERIFIER TO OBTAIN DESIGN APPROVAL
28 - APPENDIX C - PROOF PRESSURE TESTS
28 - C1 SCOPE
28 - C2 PRESSURIZING MEDIUM
28 - C3 STATE OF VESSEL
28 - C4 PROCEDURE
28 - C5 REPORT
29 - APPENDIX D - BURST AND FRAGMENTATION TEST
29 - D1 SCOPE
29 - D2 PRESSURIZING MEDIUM
29 - D3 TEST SAMPLES
29 - D4 TEST TEMPERATURE
29 - D5 PREPARATION FOR THE TEST
29 - D6 PROCEDURE
29 - D6.1 General
30 - D6.2 Safety precautions
30 - D7 REPORT
31 - APPENDIX E - FATIGUE TEST
31 - E1 SCOPE
31 - E2 PRESSURIZING MEDIUM
31 - E3 TEST SAMPLE
31 - E4 PROCEDURE
31 - E5 REPORT
32 - APPENDIX F - DROP TEST
32 - F1 SCOPE
32 - F2 APPARATUS
32 - F3 TEST SAMPLES
32 - F4 TEST TEMPERATURE
33 - F5 PREPARATION FOR THE TEST
33 - F6 PROCEDURE
33 - F6.1 General
33 - F6.2 Safety precautions
33 - F7 REPORT
34 - APPENDIX G - PENETRATION TEST
34 - G1 SCOPE
34 - G2 APPARATUS
34 - G3 TEST SAMPLES
34 - G4 TEST TEMPERATURE
34 - G5 PREPARATION FOR THE TEST
34 - G6 PROCEDURE
34 - G6.1 General
34 - G6.2 Orientation
35 - G6.3 Safety precautions
35 - G7 REPORT
36 - APPENDIX H - IMPACT TEST
36 - H1 SCOPE
36 - H2 APPARATUS
36 - H3 TEST SAMPLES
36 - H4 TEST TEMPERATURE
36 - H5 PREPARATION FOR THE TEST
36 - H6 PROCEDURE
36 - H6.1 General
37 - H6.2 Safety precautions
37 - H7 REPORT
38 - APPENDIX I - CORROSION TESTS
38 - I1 SCOPE
38 - I2 APPLICATION
38 - I2.1 Salt spray test
38 - I2.2 Brass-cracking test
38 - I3 SALT SPRAY TEST
38 - I4 BRASS-CRACKING TEST
40 - APPENDIX J - PRESSURE-RELIEF DEVICE TESTS
40 - J1 SCOPE
40 - J2 PRESSURIZING MEDIUM
40 - J3 TEST SAMPLES
40 - J4 PROCEDURE
40 - J4.1 Pressure-relief valves or similar devices
40 - J4.2 Rupture discs or similar devices
41 - J4.3 Fusible plug
41 - J5 REPORT
42 - APPENDIX K - MARKING PLATE ADHESION TEST
42 - K1 SCOPE
42 - K2 PROCEDURE
42 - K3 REPORT
43 - COMMENTARY

Specifies requirements for a method of manufacture of serially produced metallic and non-metallic unfired pressure vessels having a maximum volume of 500 L, and specified limits, related to the vessels contents, on the product of the design pressure and the total vapour space. For such vessels, this method of manufacture based on type testing provides an alternative to the method given in AS 1210. Burst tests and other performance tests on a significant number of representative samples are used to validate design, materials and fabrication, simultaneously.

This Standard specifies requirements for the materials, design, manufacture, inspection and testing of serially produced metallic or non-metallic or combination unfired pressure vessels comprising:(a) A maximum volume of 500 L.(b) A design pressure exceeding 0.05 MPa.(c) A product of the design pressure (in megapascals) and the total vapour space (in litres) that is greater than 1 but less than 3000. Where the vessel contents are classified as harmful or very harmful to AS 4343, the upper limit is 1500 MPa.L. This Standard excludes contents classified as lethal.NOTE: The vapour space is the maximum volume which will contain compressed gas or vapour or liquefied gas or liquid above its atmospheric boiling point.(d) A temperature range of 20C to 150C. Vessels designated outside the range of 0C to 50C require special tests. Refer to Appendices D, F and G where applicable.Such vessels may be refillable or non-refillable.NOTE: Users of this Standard are reminded that it has no legal authority in its own right, but may acquire legal standing if adopted by government or any other authority having jurisdiction, or if specified as part of a commercial contract.

Committee
ME-001
DocumentType
Standard
ISBN
0 7337 4365 X
Pages
39
PublisherName
Standards Australia
Status
Superseded
SupersededBy
Supersedes
UnderRevision

First published as AS 2971-1987.Second edition 2002. First published as AS 2971-1987. Second edition 2002.

AS 2030.1-1999 The verification, filling, inspection, testing and maintenance of cylinders for storage and transport of compressed gases Cylinders for compressed gases other than acetylene
AS 2582.4-1983 Complete, filled transport packages - Methods of test - Vertical impact test by dropping
AS/NZS 1841.7:1997 Portable fire extinguishers - Specific requirements for vaporizing-liquid type extinguishers
AS 2030 SUPP 1-1986 Foreign gas cylinder specifications
AS 2331.3.1-2001 Methods of test for metallic and related coatings Corrosion and related property tests - Neutral salt spray test (NSS test) (Reconfirmed 2017)
AS/NZS 1841.5:1997 Portable fire extinguishers - Specific requirements for powder type extinguishers
AS 1358-1989 Bursting discs and bursting disc devices - Guide to application, selection, and installation
AS 2613-1989 Safety devices for gas cylinders
AS/NZS ISO 9001:2000 Quality management systems - Requirements
AS/NZS 3992:1998 Pressure equipment - Welding and brazing qualification
AS 1271-1997 Safety valves, other valves, liquid level gauges, and other fittings for boilers and unfired pressure vessels
AS 1056.3-1991 Storage water heaters - Specific requirements for water heaters with composite shells
AS/NZS 1841.3:1997 Portable fire extinguishers - Specific requirements for wet-chemical type extinguishers
AS/NZS 1841.8:1997 Portable fire extinguishers Specific requirements for non-rechargeable type extinguishers
AS 2030.4-1985 The verification, filling, inspection, testing and maintenance of cylinders for storage and transport of compressed gases Welded cylinders - Insulated
AS 1056.2-1985 Storage water heaters - Specific requirements for water heaters with single shells
AS 1210-1997 Pressure vessels
AS 2470-1998 Steel cylinders for compressed gases - Welded three-piece construction with longitudinal joint - 11 kg to 150 kg
AS/NZS 1841.4:1997 Portable fire extinguishers - Specific requirements for foam type extinguishers
AS 1056.1-1991 Storage water heaters General requirements
AS 2278-2000 Metal aerosol dispensers of capacity 50 mL to 1000 mL inclusive
AS/NZS 3509:1996 LP gas fuel vessels for automotive use
AS 4343-1999 Pressure equipment - Hazard levels
AS 2380.1-1989 Electrical equipment for explosive atmospheres - Explosion-protection techniques General requirements (Reconfirmed 2013)
AS/NZS 1841.1:1997 Portable fire extinguishers General requirements
AS/NZS 1841.2:1997 Portable fire extinguishers - Specific requirements for water type extinguishers
AS 2030.2-1996 The verification, filling, inspection, testing and maintenance of cylinders for the storage and transport of compressed gases Cylinders for dissolved acetylene
AS/NZS 1841.6:1997 Portable fire extinguishers - Specific requirements for carbon dioxide type extinguishers
AS/NZS 1677.1:1998 Refrigerating systems - Refrigerant classification
AS/NZS 1677.2:1998 Refrigerating systems Safety requirements for fixed applications
AS 2038-1977 Methods for detecting the susceptibility of austenitic stainless steels to intergranular corrosion
AS 1826-1983 Electrical equipment for explosive atmospheres - Special protection - Type of protection s
AS 4942-2001 Pressure equipment - Glossary of terms (Reconfirmed 2016)

AS/NZS 3788:2006 Pressure equipment - In-service inspection (Reconfirmed 2017)
AS 5034-2005 Installation and use of inert gases for beverage dispensing
AS 2971-2007 Serially produced pressure vessels (Reconfirmed 2017)

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